Application Note TES 2H Series TES 2H Series 2W, Miniature SMD, Single & Dual Output DC/DC Converters Features ► Efficiency up to 80% ► 1500VDC Isolation ► MTBF > 2,000,000 Hours ► Low Cost ► Input 5, 12 and 24VDC ► Output 3.3, 5, 12, ±5, ±12 and ±15VDC ► Temperature Performance -40℃ to +75℃ ► Lead Frame Technology ► UL 94V-0 Package Material ► Internal SMD Construction Applications ► Distributed power architectures ► Workstations ► Computer equipment ► Communications equipment General Description TRACO’s TES 2H 2W DC/DC’s are in “gull-wing” SMT package, weigh a mere 2.2 grams. The series consists of 18 models with input voltages of 5V,12V and 24VDC which offers standard output voltages of 3.3V, 5V, 12V, ±5V, ±12V and ±15VDC for the choice. Their impressive guaranteed efficiencies enable all models to deliver their fully rated output power from -40℃ to +75℃ without heat sinking or forced-air cooling. The TES 2H series are excellent selections for a variety of applications including data communication equipments, distributed power systems, telecommunication equipments and industrial robot systems. The TES 2H units are available in tape and reel package. Table of contents Absolute Maximum Rating……………… Output Specification…………………… Input Specification……………………… General Specification…………………… Characteristic Curves…………………… Testing Configurations………………… EMC Considerations…………………… Input Source Impedance………………… Short Circuitry Protection……………… http://www.tracopower.com P2 P2 P3 P4 P5 P21 P22 P23 P23 Thermal Consideration…………………… P23 Mechanical Data…………………………… P24 Recommended Pad Layout Single & Dual P25 Packaging Information……………………… P25 Soldering and Reflow Consideration……… P26 Part Number Structure……………………… P27 Safety and Installation Instruction………… P28 MTBF and Reliability……………………… P28 Page 1 of 28 Application Note TES 2H Series Absolute Maximum Rating Parameter Model Min Max 5VDC Input Models -0.7 9 12VDC Input Models -0.7 18 24VDC Input Models -0.7 30 All -40 +75 -40 +85 Unit Input Voltage Input Surge Voltage ( 1 sec. ) VDC Operating Ambient Temperature Without Derating With Derating ℃ Operating Case Temperature All -40 +90 ℃ Storage Temperature All -40 +125 ℃ Output Specification Parameter Model Min Nominal Max Unit ±1.2 ±1.5 % Output Regulation Line (Vin min to Vin max at Full Load) Output Regulation Load (20% to 100% of Full Load) TES 2-0510H ±11 TES 2-0511H ±11 TES 2-0512H ±11 TES 2-0521H ±10 TES 2-0522H ±7 TES 2-0523H ±7 TES 2-1210H ±8 TES 2-1211H ±8 TES 2-1212H ±5 TES 2-1222H ±5 TES 2-1223H ±5 TES 2-2410H ±8 TES 2-2411H ±8 TES 2-2412H ±5 TES 2-2422H ±5 TES 2-2423H ±5 Output Ripple & Noise Peak-to-Peak (5Hz to 20MHz bandwidth) http://www.tracopower.com 100 120 % mV pk-pk Page 2 of 28 Application Note TES 2H Series Output Specification (Continued) Parameter Temperature Coefficient Output Current Output Short Circuit Protection Model Min Nominal Max Unit All --- ±0.01 ±0.02 %/℃ TES 2-xx10H 10 500 TES 2-xx11H 8 400 TES 2-xx12H 3 165 TES 2-xx21H ±4 ±200 TES 2-xx22H ±1.5 ±83 TES 2-xx23H ±1 ±66 All mA 0.5 Second Max. Input Specification Parameter Operating Input Voltage Input Current (Maximum value at Vin= Vin nom;Full Load) http://www.tracopower.com Model Min Nominal Max 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 24V Input Models 21.6 24 26.4 TES 2-0510H 471 TES 2-0511H 548 TES 2-0512H 514 TES 2-0521H 541 TES 2-0522H 534 TES 2-0523H 521 TES 2-1210H 191 TES 2-1211H 222 TES 2-1212H 209 TES 2-1222H 208 TES 2-1223H 206 TES 2-2410H 96 TES 2-2411H 111 TES 2-2412H 105 TES 2-2422H 105 TES 2-2423H 104 Unit VDC mA Page 3 of 28 Application Note TES 2H Series Input Specification (Continued) Parameter Input Standby current (Typical value at Vin = Vin nom; No Load) Model Min Nominal Max Unit TES 2-0510H TES 2-0511H TES 2-0512H 60 TES 2-0521H TES 2-0522H TES 2-0523H TES 2-1210H TES 2-1211H TES 2-1212H mA 30 TES 2-1222H TES 2-1223H TES 2-2410H TES 2-2411H TES 2-2412H 15 TES 2-2422H TES 2-2423H General Specification Parameter Efficiency (Vin =Vin nom; Full Load; TA =25℃) Model Min Nominal TES 2-0510H 70 TES 2-0511H 73 TES 2-0512H 77 TES 2-0521H 74 TES 2-0522H 76 TES 2-0523H 76 TES 2-1210H 72 TES 2-1211H 75 TES 2-1212H 79 TES 2-1222H 80 TES 2-1223H 80 TES 2-2410H 72 TES 2-2411H 75 TES 2-2412H 79 TES 2-2422H 79 TES 2-2423H 79 Isolation voltage Max Unit % 1500 VDC 1000 MΩ Input to Output (for 60 seconds) Isolation resistance All Isolation capacitance Switching Frequency MTBF MIL-STD-217F, TC=25℃ http://www.tracopower.com 50 2000 60 100 pF 100 120 KHz K Hours Page 4 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-0510H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 5 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-0511H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 6 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-0512H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 4.5V 40 5V 5.5V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 40 30 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 7 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-0521H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 8 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-0522H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 9 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-0523H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 4.5V 40 5V 5.5V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 4.5 4.6 4.7 4.8 4.9 5.1 5.2 5.3 5.4 5.5 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 10 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-1210H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 10.8 11.1 11.3 11.6 11.9 12.1 12.4 12.7 12.9 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 11 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-1211H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 10.8 11.1 11.3 11.6 11.9 12.1 12.4 12.7 12.9 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 12 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-1212H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 10.8V 40 12V 13.2V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 40 30 10.8 11.1 11.3 11.6 11.9 12.1 12.4 12.7 12.9 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 13 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-1222H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 10.8V 40 12V 13.2V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 10.8 11.1 11.3 11.6 11.9 12.1 12.4 12.7 12.9 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 14 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-1223H 90 80 80 70 70 Efficiency(%) Efficiency(%) 90 60 50 10.8V 40 12V 13.2V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 60 50 40 30 10.8 11.1 11.3 11.6 11.9 12.1 12.4 12.7 12.9 13.2 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 15 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-2410H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 21.6V 40 24V 26.4V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 40 30 21.6 22.1 22.7 23.2 23.7 24.3 24.8 25.3 25.9 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 16 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-2411H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 70 60 50 21.6V 40 24V 26.4V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 40 30 21.6 22.1 22.7 23.2 23.7 24.3 24.8 25.3 25.9 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 17 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-2412H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 21.6 22.1 22.7 23.2 23.7 24.3 24.8 25.3 25.9 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 18 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-2422H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 21.6 22.1 22.7 23.2 23.7 24.3 24.8 25.3 25.9 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 19 of 28 Application Note TES 2H Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TES 2-2423H 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 50 21.6V 40 24V 26.4V 30 10 20 30 40 50 60 70 80 90 100 % of Full Load 70 60 50 40 30 21.6 22.1 22.7 23.2 23.7 24.3 24.8 25.3 25.9 26.4 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise. Vin =Vin nom; Full Load; TA Typical Input Start-Up and Output Rise Characteristic Vin =Vin nom ; Full Load 100 Output Power (%) 80 Natural convection 60 40 20 0 ~ -40 50 70 60 80 90 100 110 Ambient Temperature ] Derating Output Current Versus Ambient Temperature and Airflow Vin =Vin nom http://www.tracopower.com Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load Page 20 of 28 Application Note TES 2H Series Testing Configurations Input reflected-ripple current measurement test up Component Value Reference L 4.7µH ----- C 220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up +Vin +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope +Out Copper Strip Cout Dual Output Com. DC / DC Converter Copper Strip -Vin Copper Strip -Out Cout Scope Resistive Load Scope Resistive Load Copper Strip Output voltage and efficiency measurement test up CONTACT AND DISTRIBUTION LOSSES CONTACT AND DISTRIBUTION LOSSES +Vin BATTERY V V -Vin http://www.tracopower.com +Vo Load -Vo Page 21 of 28 Application Note TES 2H Series EMC considerations Single Output Dual Output Recommended circuit to comply EN55022 Class A Limits Single Output Dual Output Recommended PCB Layout with Input Filter To: comply with EN55022 CLASS A following components are needed: Model TES 2-05xxH TES 2-12xxH TES 2-24xxH http://www.tracopower.com Component C1 L1 C1 L1 C1 L1 Value 10µF/25V 1812 MLCC 1µH SCD03021T/2.08A 10µF/16V 1206 MLCC 1.8µH SCD03021T/1.8A 4.7µF/50V 1812 MLCC 18µH SCD03021T/0.54A Page 22 of 28 Application Note TES 2H Series Tolerance Envelopes Graph Output Voltage(%) 3.3V & 5V Output +20% +20% +15% +15% +10% +10% ax. +5% Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% 80% -10% 100% Output Load Current (%) Other Output Output Voltage(%) +5% Typ. +20% +20% +15% +15% +10% +10% ax. +5% +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% 80% -10% 100% Output Load Current (%) Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2µF for the 5V input devices, a 1.0µF for the 12V input devices and a 0.47µF for the 24V devices. http://www.tracopower.com Page 23 of 28 Application Note TES 2H Series Mechanical Dimensions 2.54 [0.1] 5.08 [0.2] 13.7 [0.54] 0~ 4 4 R 0. 5 2 1 12.3 [0.48] 5 8 0.25 [0.01] 3.04 [0.12] 9.3 [0.37] 0.60 [0.02] 0.3 [0.01] 8.6 [0.34] ( Magnification of A ) 8.9 0.5 [0.35 0.02] Single Output S SEATING PLANE 1.5 0.1 [0.06 0.004] 6.15 [0.24] 6.15 [0.24] 1.5 0.1 [0.06 0.004] 0.1 S Weight:1.5g 5 2.54 [0.1] 0.3 [0.01] 0.60 [0.02] 0.25 [0.01] ( Magnification of A ) 8.9 0.5 [0.35 0.02] 5.08 [0.2] 16.3 [0.64] 8.6 [0.34] 2.54 [0.1] Weight:2.2g S SEATING PLANE 1.5 0.1 [0.06 0.004] 6.15 [0.24] Pin Connections Pin 1 2 4 5 7 8 10 Single Output -Vin +Vin -Vout +Vout No Pin NA No Pin http://www.tracopower.com 0~ 4 4 R 2 0. 5 1 12.3 [0.48] 7 10 9.3 [0.37] 3.07 [0.12] Dual Output -Vin +Vin Common -Vout +Vout No Pin NA 6.15 [0.24] 1.5 0.1 [0.06 0.004] 0.1 S Dual Output 1. All dimensions in mm (inches) Tolerance: X.X±0.25 (X.XX±0.01”) X.XX±0.13 (X.XXX±0.005”) 2.Pin pitch tolerance:±0.25 (±0.01”) 3.Pin dimension tolerance:±0.1 (±0.004”) Page 24 of 28 Application Note TES 2H Series Recommended Pad Layout for Single & Dual Output Converter Single Output Dual Output 1.All dimensions in Inches (mm) Tolerance: x.xx±0.02” (x.x ±0.5mm) x.xxx±0.01” (x.xx ±0.25mm) 2. Pin pitch tolerance: ±0.01” (±0.25mm) 3. Pin dimension tolerance: ±0.004” (±0.1mm) Packaging Information Single Output Dual Output http://www.tracopower.com Page 25 of 28 Application Note TES 2H Series Soldering and Reflow Considerations Lead free wave solder profile for TES 2H Series http://www.tracopower.com Page 26 of 28 Application Note TES 2H Series Part Number Structure TES 2-2413H Max. Output Power 2W Input Voltage 05: 5V 12: 12V 24: 24V Output Mode 1: Single 2: Dual (±) Output Voltage 0: 3.3V 1: 5V 2: 12V 3: 15V Model Number Input Range (VDC) Output Voltage (VDC) Max. Output Current (mA) Input Current at Full Load(1) (mA) Efficiency(2) (%) TES 2-0510H TES 2-0511H TES 2-0512H TES 2-0521H TES 2-0522H TES 2-0523H TES 2-1210H TES 2-1211H TES 2-1212H TES 2-1222H TES 2-1223H TES 2-2410H TES 2-2411H TES 2-2412H TES 2-2422H TES 2-2423H 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 4.5-5.5 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 10.8-13.2 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 3.3 5 12 ±5 ±12 ±15 3.3 5 12 ±12 ±15 3.3 5 12 ±12 ±15 500 400 165 ±200 ±83 ±66 500 400 165 ±83 ±66 500 400 165 ±83 ±66 471 548 514 541 524 521 191 222 209 208 206 96 111 105 105 104 70 73 77 74 76 76 72 75 79 80 80 72 75 79 79 79 Note 1. Maximum value at nominal input voltage and full load of standard type. Note 2. Typical value at nominal input voltage and full load. http://www.tracopower.com Page 27 of 28 Application Note TES 2H Series Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse in 5Vin with maximum rating of 1000mA, in 12Vin with maximum rating of 500mA, in 24Vin with maximum rating of 200mA. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of TES 2H series of DC/DC converters has been calculated using MIL-HDBK 217F NOTICE2, Operating Temperature 25℃, Ground Benign. Model MTBF Unit TES 2-0510H 2,838,893 Hours TES 2-0511H 2,841,918 Hours TES 2-0512H 2,968,460 Hours TES 2-0521H 2,788,428 Hours TES 2-0522H 2,942,258 Hours TES 2-0523H 2,919,708 Hours TES 2-1210H 3,472,222 Hours TES 2-1211H 3,185,982 Hours TES 2-1212H 3,263,974 Hours TES 2-1222H 2,969,562 Hours TES 2-1223H 2,969,562 Hours TES 2-2410H 3,498,032 Hours TES 2-2411H 3,513,395 Hours TES 2-2412H 3,289,474 Hours TES 2-2422H 3,490,402 Hours TES 2-2423H 2,973,978 Hours Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. September 21. 2015 Page 28 of 28