TOKEN DQ Tubular Wirewound Power Resistors Wave-type Tubular Wirewound Power Resistors Wave-Shape Ribbon-Wound Design Neutralize Inductance Parasitoid (DQ) Preview Ribbon-Wound Power Resistor Construction: ● A tubular ceramic has two terminals, and is wound with a resistance element consisting of a wave-shaped alloy ribbon. ● Terminal bands are spot welded after installation on the core and then a resistance-alloy ribbon wire is crimped and edgewound onto the core. ● Non-flammable resin insulation is applied after cooling and drying through a temperature process and then the component mounts are attached. ● The resistance value range is relatively low due to alloy material limitations; see the DR series if upper resistance values required. Features: ● Fixed, tapped styles, or adjustable type are available. ● Special terminals are available for unusual applications. ● Special tolerances, temperature coefficients, and resistance value can be specified. ● Ayrton Perry type non-inductive winding formats are available. See DQS Series when requied. ● Standard resistance tolerance is H(±3%), J(±5%) and K(±10%). Closer tolerances are available upon request. ● The wire is spot welded to the terminal bands and then “fastened” onto the core with a silicone, cement, or vitreous enamel coating. ● Standard lug terminals available with or without terminal hardware. Single and double quick connect terminals can be specified. ● DQ Series Design allows for efficient heat dissipation at higher temperature ranges so the resistor is half the physical size of an equivalent rated roundwire resistor. Applications: ● The Power Ribwound DQ Series is suitable for educational modeling applications, load testing, industrial machinery, electric power distribution, instruments, automation control installations, lift trucks, overhead cranes, elevators, arc and spot welders, battery chargers, machine tools, conveyors, and UPS systems. Power Wave-Shape Ribwound Resistor supports the use of numerous taps, has low impedance, and can be fabricated in various shapes to support a wide range of applications. The DQ Series is RoHS compliant and lead free. For custom specifications, or order individual replacement units, entire grids with various mounting configurations, please contact us to discuss the details. Version 2010 http://www.token.com.tw/ rfq token.com.tw 01 of 09 TOKEN DQ-A Wave Ribbon Wirewound Resistors Wave Ribbon Wire (DQ-A) 75W ~ 2000W Dimensions E G M L H D A 02 of 09 A 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 F J C B Wave Ribbon Wire (DQ-A) N - No mount Dimensions Wattage Rating 75W 90W 120W 150W 180W 225W 240W 300W 375W 450W 600W 750W 900W 1000W 1200W 1500W 2000W K B 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 C 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 D 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 I O Wave Ribbon Wire (DQ-A) G - Horizontal mount Dimensions Dimensions (Unit: mm) E F G H I J 8 150 5 18 6 166 8 130 5 19 6 146 8 150 5 19 6 166 8 180 5 19 6 196 8 200 5 19 6 216 8 235 5 19 6 251 10 225 5 19 8 245 10 250 5 19 8 274 12 250 5 20 8 274 12 300 5 20 8 320 12 370 5 20 8 395 12 380 6 25 9 400 12 450 6 25 9 470 12 510 6 25 9 530 15 515 6 30 10 535 15 595 6 30 10 615 15 702 6 30 10 722 http://www.token.com.tw/ K 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 L 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 rfq token.com.tw M 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 O 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 Resistance Range 0.1~8Ω 0.1~9Ω 0.1~12Ω 0.1~15Ω 0.1~18Ω 0.1~23Ω 0.1~24Ω 0.3~30Ω 0.3~38Ω 0.3~45Ω 0.3~60Ω 0.3~75Ω 0.3~90Ω 0.5~100Ω 0.5~120Ω 0.5~150Ω 0.5~200Ω Version 2010 TOKEN DQ-B Wave Ribbon Wirewound Resistors (DQ-B) 30W ~ 20000W Dimensions d M N H L1 R Wave Power Resistor (DQ-B) N - No mount Dimensions Wattage Rating 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W Version 2010 L2 L3 R 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 L1 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 Wave Power Resistor (DQ-B) Z - Vertical mount Dimensions L2 100 115 122 122 202 247 299 299 305 367 370 370 440 331 331 446 541 631 631 468 538 638 640 700 700 1040 Dimensions (mm) L3 H N 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 135 15 362 135 15 477 135 15 572 135 15 662 135 15 662 135 15 521 185 15 591 185 15 691 185 15 720 260 30 780 260 30 780 260 30 1120 260 30 http://www.token.com.tw/ q Q Wave Power Resistor (DQ-B) G - Horizontal mount Dimensions d 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 M 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - rfq token.com.tw q 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 Q 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 152 152 152 Resistance Range 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 03 of 09 TOKEN DQ Tubilar Power Wirewound Resistors How to Order DQA 1500W 100R K G Resistance Tolerance (%) Part Number: DQA DQB DQAN DQBN Code H J K Rated Power (W): 75W~2000W 30W~20000W 75W~2000W 30W~20000W ±3% ±5% ±10% Assembly Method Code N C G Z Resistance Value (Ω): Code 0R1 1R 10R 12R 100R Resistance Tolerance Resistance Value 0.1Ω 1Ω 10Ω 12Ω 100Ω Assembly Method No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Power Wirewound Resistors (DQ) 04of 09 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN DQN Non-Inductive Power Resistors Non-Inductive Ribbon Wirewound Power Resistors Preview DQ-*N Power-Rib resistor applies Ayrton Perry non-inductive winding method to compensate residual inductance and to allow for efficient heat dissipation at higher temperature ranges, so the resistor is half the physical size of an equivalent rated round wire wound DR resistors. Non-Inductance : Ayrton Perry type non-inductive winding is applied. When required add “N” to the part number. Resistance Tolerance : K(±10%), J(±5%), H(±3%) The power DQ-*N Wave-Ribbon Series is lead-free and RoHS compliant. Please contact us for details with your specific needs. Version 2010 http://www.token.com.tw/ rfq token.com.tw 05 of 09 TOKEN DQN Non-Inductive Ribbon Wirewound Resistors (DQAN) 75W ~ 2000W Dimensions E G M L H D A 06 of 09 A 110 90 110 140 160 195 185 210 210 260 330 330 400 460 460 540 650 F J C B Non-Inductive Ribbon Wirewound (DQAN) N - No mount Dimensions Wattage Rating 75W 90W 120W 150W 180W 225W 240W 300W 375W 450W 600W 750W 900W 1000W 1200W 1500W 2000W K B 25 28 28 28 28 28 35 35 40 40 40 50 50 50 60 60 65 C 16 18 18 18 18 18 24 24 25 25 25 35 35 35 40 40 42 D 30 32 32 32 32 32 36 36 38 38 38 50 50 50 55 55 62 Non-Inductive Ribbon Wirewound (DQAN) G - Horizontal mount Dimensions Dimensions (Unit: mm) E F G H I J 8 150 5 18 6 166 8 130 5 19 6 146 8 150 5 19 6 166 8 180 5 19 6 196 8 200 5 19 6 216 8 235 5 19 6 251 10 225 5 19 8 245 10 250 5 19 8 274 12 250 5 20 8 274 12 300 5 20 8 320 12 370 5 20 8 395 12 380 6 25 9 400 12 450 6 25 9 470 12 510 6 25 9 530 15 515 6 30 10 535 15 595 6 30 10 615 15 702 6 30 10 722 http://www.token.com.tw/ I O K 58 60 60 60 60 60 76 76 78 78 78 100 100 100 110 110 115 L 1.2 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 rfq token.com.tw M 6 6 6 6 6 6 6 6 6 6 6 8 8 8 10 10 10 O 27 27 27 27 27 27 34 34 34 34 34 40 40 40 50 50 50 Resistance Range 0.1~8Ω 0.1~9Ω 0.1~12Ω 0.1~15Ω 0.1~18Ω 0.1~23Ω 0.1~24Ω 0.3~30Ω 0.3~38Ω 0.3~45Ω 0.3~60Ω 0.3~75Ω 0.3~90Ω 0.5~100Ω 0.5~120Ω 0.5~150Ω 0.5~200Ω Version 2010 TOKEN DQN Non-Inductive Mount Dimensions (DQBN) 30W ~ 20000W Dimensions d M N H L1 R Non-Inductive Power Resistors (DQBN) N - No mount Dimensions Wattage Rating 30W 40W 50W 80W 100W 150W 200W 250W 300W 400W 500W 600W 700W 800W 1000W 1500W 2000W 2500W 3000W 4000W 5000W 6000W 10000W 12000W 15000W 20000W Version 2010 L2 L3 R 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 150 150 150 150 L1 70 87 90 90 170 215 267 267 267 330 330 330 400 300 300 415 510 600 600 430 500 600 600 660 660 1000 Non-Inductive Power Resistors (DQBN) Z - Vertical mount Dimensions L2 100 115 122 122 202 247 299 299 305 367 370 370 440 331 331 446 541 631 631 468 538 538 640 700 700 1040 Dimensions (mm) L3 H N 120 50 6 137 50 6 143 68 9 143 68 9 223 68 9 268 68 9 320 68 9 320 68 9 343 90 10 406 90 10 415 98 10 415 98 10 485 95 10 362 135 15 362 135 15 477 135 15 572 135 15 662 135 15 662 135 15 521 185 15 591 185 15 691 185 15 720 260 30 780 260 30 780 260 30 1120 260 30 http://www.token.com.tw/ d 3.5 3.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 8 q Q Non-Inductive Power Resistors (DQBN) G - Horizontal mount Dimensions M 5 5 5.5 5.5 5.5 5.5 5.5 5.5 6 6 8.5 8.5 8.5 - rfq token.com.tw q 5 5 6 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 10 10 10 10 Q 20 20 28 28 28 28 28 28 40 40 50 50 50 70 70 70 70 70 70 100 100 100 152 152 152 152 Resistance Range 2~1KΩ 2~1KΩ 5~1KΩ 5~2KΩ 10~3KΩ 10~3KΩ 10~5KΩ 10~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 20~5KΩ 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 40~500Ω 07 of 09 TOKEN Wirewound Tubilar Power Resistors Power-Rib Wirewound (DQ) Specifications Test Item Test Methods Resistance tolerance JIS-C-5202 5-1 Temperature coefficient JIS-C-5202 5-2 Load rating JIS-C-5202 5-4 Characteristics Resistance Nominal Tolerance 1≤R 1>R ±5%(J) ±10%(K) ±400PPM/°C MAX ΔR/R≤ ±(0.5%+0.1Ω) Surface temperature up 350°C MAX Free of appearance or structural irregularity ΔR/R≤ ±(2%+0.1Ω) 100MΩ min JIS-C-5202 5-5 500% rated wattage 5 seconds Insulation resistance JIS-C-5202 5-6 500VDC JIS-C-5202 5-7 Dielectric withstanding Free of appearance or structural irregularity 1000VDC 1 minute Between voltage ΔR/R≤ ±(0.1%+0.05Ω) terminal and anchor stand Terminal strength JIS-C-5202 6-1 8kg 30 seconds Free of appearance or structural irregularity JIS-C-5202 6-3; Free of appearance or structural irregularity Vibration 1.5m/m 10 ~ 50 ~ 10 Hz/min X-Y-Z Surface coating crack ΔR/R≤ ±(1%+0.05Ω) 2 hours each JIS-C-5202 7-3 Free of structural irregularity Thermal shock Room temp 30 minutes ON-55°C ΔR/R≤ ±(1%+0.05Ω) 15 minutes OFF JIS-C-5202 7-5 Free of appearance or structural irregularity Humidity 40°C 90%RH 240 hours Surface coating crack ΔR/R≤ ±(3%+0.1Ω) JIS-C-5202 7-10 Free of appearance or structural irregularity Load life 90 minutes ON - 30 minutes OFF Surface coating crack ΔR/R≤ ±(5%+0.1Ω) 500 hours JIS-C-5202 7-13-3-2 US UL-94 flame retardation test V-0 grade Flame retardation 100% - 600% rated wattage load noncombustible 1. Resistance and resistance tolerance were tested in-house with micro resistance meter. REMARKS: 2. Coating refers to UL-certified data provided by supplier Short-term overload 08 of 09 http://www.token.com.tw/ rfq token.com.tw Version 2010 TOKEN Power Wire Wound Resistors How to Order DQAN 1500W 100R K G Part Number: DQA, DQB, DQAN, DQBN Resistance Tolerance (%) Code H J K Rated Power (W): 75W~2000W 30W~20000W 75W~2000W 30W~20000W Resistance Value (Ω): Code 0R1 1R 10R 12R 100R Rated Power ±3% ±5% ±10% Assembly Method Resistance Value Code N C G Z 0.1Ω 1Ω 10Ω 12Ω 100Ω Rated Power No mount. Clip mount. Horizontal mount. Vertical mount. Back to 1st Page - Non-Inductive Power Resistors (DQN) Version 2010 http://www.token.com.tw/ rfq token.com.tw 09 of 09