Product Data Sheet SDWx6F1C – Chip on Board Enable High Flux and Cost Efficient System Z Power Chip on board – ZC series SDWx6F1C(SDW06F1C, SDW86F1C) RoHS MacAdam 3-Step Product Brief Description Features and Benefits • The ZC series are LED arrays which provide High Flux and High Efficacy. • It is especially designed for easy assembly of Lighting fixtures by eliminating reflow soldering process. • It‘s thermal management is excellent than other power LED solutions with wider Metal area. • • • • • • • • ZC series are ideal light sources for General Lighting applications including Replacement Lamps, Industrial & Commercial Lightings and other high Lumen required applications. Size 28mm * 28mm High Efficacy typ. 138 lm/W Flux range from 1,000~13,000lm Power dissipation 10~ 100W 3000K CCT with CRI 80 Uniformed Shadow Excellent Thermal management Key Applications • • • • Commercial – Downlight Out door area – Bay lighting, Street lighting, Tunnel lighting Architectural – Spot lighting Industrial – Bay lighting Table 1. Product Selection Table CCT [K] Part Number Color Min. Typ. Max. SDW06F1C Cool White 3700 - 6000 SDW86F1C Warm White 2600 - 4200 1 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Table of Contents Index • Product Brief 1 • Product Performance & Characterization Guide 3 • Characteristics Graph 5 • Product Nomenclature (Labeling Information) 11 • Color Bin Structure 12 • Mechanical Dimensions 17 • Packaging Specification 18 • Handling of Silicone Resin for LEDs 20 • Precaution For Use 21 • Company Information 24 2 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Performance Characteristics Table 2. Electro Optical Characteristics, T j=25ºC Part Number SDW06F1C SDW86F1C CCT (K) [1] Typical Luminous Flux [2] , ФV [3] (lm) Typical Forward Voltage VF [4](V) CRI [5], Ra Viewing Angle (degrees) 2Θ ½ Typ. 1.1A 1.1A Min. Typ. 5000 8,300 54.5 70 120 4000 8,000 54.5 80 120 3000 7,600 54.5 80 120 2700 7,300 54.5 80 120 Table 3. Electro Optical Characteristics, T j=85ºC* Part Number SDW06F1C SDW86F1C CCT (K) [1] Typical Luminous Flux [2] ФV [3] (lm) Typical Forward Voltage VF[4](V) Typ. 1.1A 1.1A 5000 7,470 52 4000 7,200 52 3000 6,840 52 2700 6,570 52 Notes : 1. Correlated Color Temperature is derived from the CIE 1931 Chromaticity diagram. Color coordinate : 0.01, CCT 5% tolerance. 2. Seoul Semiconductor maintains a tolerance of ±7% on flux and power measurements. 3. ФV is the total luminous flux output as measured with an integrating sphere. 4. Tolerance is ±3% on forward voltage measurements. 5. Tolerance is ±2 on CRI measurements. * No values are provided by real measurement. Only for reference purpose. 3 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Performance Characteristics Table 4. Absolute Maximum Characteristics, T j=25ºC Value Parameter Symbol Unit Min. Typ. Max. Forward Current IF - 1.1 1.7 A Power Dissipation Pd - 60 100 W Tj - - 125 ºC Operating Temperature Topr -40 - 85 ºC Surface Temperature TS - - 100 ºC Storage Temperature Tstg -40 - 100 ºC Thermal resistance (J to S)[2] RθJ-S - 0.4 - K/W ESD Sensitivity(HBM) - Junction Temperature [1] Class 3A JESD22-A114-E Notes : 1. IF 1700mA 2. At thermal Resistance, J to S means junction to COB’s metal pcb bottom. 3. A zener diode is included to protect the product from ESD. 4 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Relative Spectral Distribution Fig 1. Color Spectrum, T j=25℃, IF =1.1A Cool white CRI70 Warm white CRI80 Relative Radiant Power (%) 100 80 60 40 20 0 400 450 500 550 600 650 700 750 800 Wavelength (nm) 5 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Luminous Flux Characteristics Fig 2. Radiant pattern, T j=25℃, IF=1.1A Relative Intensity (%) 100 75 50 25 0 -100 -75 -50 -25 0 25 50 75 100 Angle (Degrees) 6 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Forward Current Characteristics Fig 3. Forward Voltage vs. Forward Current , T j=25℃ Forward Current (A) 2.0 1.5 1.0 0.5 0.0 40 45 50 55 60 65 Forward Voltage (V) Fig 4. Forward Current vs. Relative Luminous Flux, T j=25℃ Relative Luminous Flux (%) 200 150 100 50 0 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 Foward Current (A) 7 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Junction Temperature Characteristics Fig 5. Relative Light Output vs. Junction Temperature, IF=1.1A Relative Luminous Flux (%) 120 100 80 60 40 20 0 20 40 60 80 100 120 140 o Junction Temperature ( C) Fig 6. Junction Temperature vs. CIE X, Y Shift, IF =1.1A (Warm white) 0.02 CIE(X) CIE(Y) Relative Variation 0.01 0.00 -0.01 -0.02 20 40 60 80 100 120 140 o Junction Temperature ( C) 8 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Junction Temperature Characteristics Fig 7. Forward Voltage vs. Junction Temperature, IF=1.1A 60 Forward Voltage (V) 58 56 54 52 50 48 46 20 40 60 80 100 120 140 o Junction Temperature ( C) 9 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Ambient Temperature Characteristics Fig 8. Maximum Forward Current vs. Surface Temperature, T j(max.) = 125℃, IF =1.7A 2.0 Maximum Current (A) 1.6 1.2 0.8 0.4 0.0 0 20 40 60 80 100 120 o Surface Temperature ( C) 10 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Product Nomenclature Table 5. Part Numbering System : X1X2X3 X4X5 X6X7 X8 Part Number Code Description Part Number Value X1 Company S X2 Package series D X3X4 Color Specification W0 CRI 70 W8 CRI 80 X5 Series number 6 X6 Lens type F Flat X7 PCB type 1 PCB X8 Revision number C New COB type Table 6. Lot Numbering System : Y1Y2Y3Y4Y5Y6 – Y7Y8Y9Y10 – Y11Y12Y13 Lot Number Code Description Y1Y2 Year Y3Y4 Month Y5Y6 Day Y 7Y8Y9Y10 Mass order Y11Y12Y13 Tray No. 11 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Color Bin Structure CIE Chromaticity Diagram 0.42 Y 0.39 0.36 0.33 0.33 0.36 0.39 0.42 0.45 0.48 X 12 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Color Bin Structure CIE Chromaticity Diagram, T j=25℃, IF=1.1A 0.38 4700K 5000K C1 5300K C0 0.36 5600K Y B1 C2 6000K 0.34 B0 B3 B2 B5 C3 C5 C4 B4 0.32 0.32 0.34 0.36 X B0 B1 B2 CIE x CIE y CIE x CIE y CIE x CIE y 0.3207 0.3462 0.3292 0.3539 0.3212 0.3389 0.3212 0.3389 0.3293 0.3461 0.3217 0.3316 0.3293 0.3461 0.3373 0.3534 0.3293 0.3384 0.3292 0.3539 0.3376 0.3616 0.3293 0.3461 B3 B4 B5 CIE x CIE y CIE x CIE y CIE x CIE y 0.3293 0.3461 0.3217 0.3316 0.3293 0.3384 0.3293 0.3384 0.3222 0.3243 0.3294 0.3306 0.3369 0.3451 0.3294 0.3306 0.3366 0.3369 0.3373 0.3534 0.3293 0.3384 0.3369 0.3451 C0 C1 C2 CIE x CIE y CIE x CIE y CIE x CIE y 0.3376 0.3616 0.3463 0.3687 0.3373 0.3534 0.3373 0.3534 0.3456 0.3601 0.3369 0.3451 0.3456 0.3601 0.3539 0.3669 0.3448 0.3514 0.3463 0.3687 0.3552 0.3760 0.3456 0.3601 C3 C4 C5 CIE x CIE y CIE x CIE y CIE x CIE y 0.3456 0.3601 0.3369 0.3451 0.3448 0.3514 0.3448 0.3514 0.3366 0.3369 0.3440 0.3428 0.3526 0.3578 0.3440 0.3428 0.3514 0.3487 0.3539 0.3669 0.3448 0.3514 0.3526 0.3578 13 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Color Bin Structure CIE Chromaticity Diagram, T j=25℃, IF=1.1A 3700K 0.40 4000K E22 4200K E21 E11 4500K 0.38 Y E10 D22 4700K E24 D21 D11 E23 D10 0.36 D24 D23 0.34 0.34 ANSI MacAdam 3-STEP MacAdam 4-STEP 0.36 0.38 0.40 X 3-STEP 4-STEP D10 E10 D11 E11 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.3589 0.3685 0.3764 0.3713 0.3560 0.3557 0.3746 0.3689 0.3665 0.3742 0.3793 0.3828 0.3580 0.3697 0.3784 0.3841 0.3637 0.3622 0.3890 0.3887 0.3681 0.3771 0.3914 0.3922 0.3573 0.3579 0.3854 0.3768 0.3645 0.3618 0.3865 0.3762 ANSI D21 D22 D23 D24 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.3528 0.3599 0.3628 0.3732 0.3601 0.3587 0.3511 0.3466 0.3548 0.3736 0.3641 0.3805 0.3645 0.3618 0.3528 0.3599 0.3641 0.3805 0.3736 0.3874 0.3663 0.3699 0.3570 0.3631 0.3628 0.3732 0.3703 0.3728 0.3703 0.3728 0.3560 0.3558 0.3580 0.3697 0.3663 0.3699 0.3670 0.3578 0.3601 0.3587 0.3570 0.3631 0.3681 0.3771 0.3590 0.3521 0.3590 0.3521 E21 E22 E23 E24 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.3703 0.3726 0.3890 0.3842 0.3670 0.3578 0.3784 0.3647 0.3736 0.3874 0.3914 0.3922 0.3703 0.3726 0.3806 0.3725 0.3871 0.3959 0.3849 0.3881 0.3765 0.3765 0.3865 0.3762 0.3849 0.3881 0.3871 0.3959 0.3746 0.3689 0.3890 0.3842 0.3784 0.3841 0.4006 0.4044 0.3806 0.3725 0.3952 0.3880 0.3765 0.3765 0.3952 0.3880 0.3784 0.3647 0.3898 0.3716 14 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Color Bin Structure CIE Chromaticity Diagram, T j=25℃, IF=1.1A 0.44 3000K 0.42 3500K 0.40 H22 H11 G22 G21 F22 3700K Y H21 2100K 2600K 2700K 2900K H10 G11 G10 F21 F11 H24 H23 F10 G24 G23 F24 0.38 F23 ANSI MacAdam 3-STEP MacAdam 4-STEP 0.36 0.38 0.40 0.42 0.44 0.46 0.48 X 3-STEP F10 4-STEP G10 H10 F11 G11 H11 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.4006 0.3829 0.4267 0.3946 0.4502 0.4020 0.3981 0.3800 0.4243 0.3922 0.4477 0.3998 0.4051 0.3954 0.4328 0.4079 0.4576 0.4158 0.4040 0.3966 0.4324 0.4100 0.4575 0.4182 0.4159 0.4007 0.4422 0.4113 0.4667 0.4180 0.4186 0.4037 0.4451 0.4145 0.4697 0.4211 0.4108 0.3878 0.4355 0.3977 0.4588 0.4041 0.4116 0.3865 0.4361 0.3964 0.4591 0.4025 ANSI F21 F22 F23 F24 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.4148 0.4090 0.4013 0.3887 0.4223 0.3990 0.4299 0.4165 0.3996 0.4015 0.3943 0.3853 0.4153 0.3955 0.4148 0.4090 0.3943 0.3853 0.3889 0.3690 0.4116 0.3865 0.4113 0.4002 0.4013 0.3887 0.4018 0.3752 0.4049 0.3833 0.4186 0.4037 0.4040 0.3966 0.4049 0.3833 0.4018 0.3752 0.4153 0.3955 0.4113 0.4002 0.3981 0.3800 0.4147 0.3814 0.4223 G21 G22 G23 0.3990 G24 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.4223 0.3990 0.4406 0.4055 0.4147 0.3814 0.4259 0.3853 0.4299 0.4165 0.4451 0.4145 0.4223 0.3990 0.4302 0.3943 0.4430 0.4212 0.4387 0.4122 0.4284 0.4011 0.4361 0.3964 0.4387 0.4122 0.4430 0.4212 0.4243 0.3922 0.4406 0.4055 0.4324 0.4100 0.4562 0.4260 0.4302 0.3943 0.4468 0.4077 0.4284 0.4011 0.4468 0.4077 0.4259 0.3853 0.4373 H21 H22 H23 0.3893 H24 CIE x CIE y CIE x CIE y CIE x CIE y CIE x CIE y 0.4468 0.4077 0.4644 0.4118 0.4373 0.3893 0.4483 0.3919 0.4562 0.4260 0.4697 0.4211 0.4468 0.4077 0.4534 0.4012 0.4687 0.4289 0.4636 0.4197 0.4526 0.4090 0.4591 0.4025 0.4636 0.4197 0.4687 0.4289 0.4477 0.3998 0.4644 0.4118 0.4575 0.4182 0.4810 0.4319 0.4534 0.4012 0.4703 0.4132 0.4526 0.4090 0.4703 0.4132 0.4483 0.3919 0.4593 0.3944 15 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Color Bin Structure Table 7. Bin Code description Luminous Flux (lm) @ IF = 1.1A Part Number SDW06F1C Bin Code Min. Max. M1 6600 7600 M2 7600 8600 N1 8600 9900 M1 6600 M2 7600 Typical Forward Voltage (V) @ IF = 1.1mA Color Chromaticity Coordinate @ IF = 1.1mA Bin Code Min. Max. J 52 56 K 56 60 7600 J 52 56 8600 K 56 60 Refer to page.12~15 SDW86F1C Available ranks Part Number CCT CIE LF rank VF rank 5300~6000K B M1 M2 N1 J K 4700~5300K C M1 M2 N1 J K 4200~4700K D M1 M2 N1 J K 3700~4200K E M1 M2 N1 J K 5300~6000K B M1 M2 N1 J K 4700~5300K C M1 M2 N1 J K 4200~4700K D M1 M2 N1 J K 3700~4200K E M1 M2 N1 J K 3200~3700K F M1 M2 N1 J K 2900~3200K G M1 M2 N1 J K 2600~2900K H M1 M2 N1 J K SDW07F1C SDW87F1C 16 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Mechanical Dimensions Circuit S3 Ts Notes : 1. 2. 3. All dimensions are in millimeters. Scale : none Undefined tolerance is ±0.3mm 17 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Packaging Specification Notes : 1. 2. 3. Quantity : 12pcs/Tray All dimensions are in millimeters (tolerance : ±0.3) Scale none 18 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Packaging Specification Notes : (1) Heat Sealed after packing (Use Zipper Bag) (2) Quantity : 3Tray(36pcs) /Bag 19 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Handling of Silicone Resin for LEDs (1) During processing, mechanical stress on the surface should be minimized as much as possible. Sharp objects of all types should not be used to pierce the sealing compound. (2) In general, LEDs should only be handled from the side. By the way, this also applies to LEDs without a silicone sealant, since the surface can also become scratched. (3) Silicone differs from materials conventionally used for the manufacturing of LEDs. These conditions must be considered during the handling of such devices. Compared to standard encapsulants, silicone is generally softer, and the surface is more likely to attract dust. As mentioned previously, the increased sensitivity to dust requires special care during processing. In cases where a minimal level of dirt and dust particles cannot be guaranteed, a suitable cleaning solution must be applied to the surface after the soldering of wire. (4) Seoul Semiconductor suggests using isopropyl alcohol for cleaning. In case other solvents are used, it must be assured that these solvents do not dissolve the package or resin. Ultrasonic cleaning is not recommended. Ultrasonic cleaning may cause damage to the LED. (5) Please do not mold this product into another resin (epoxy, urethane, etc) and do not handle this product with acid or sulfur material in sealed space. (6) Avoid leaving fingerprints on silicone resin parts. 20 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Precaution for Use (1) Storage To avoid the moisture penetration, we recommend storing Power LEDs in a dry box with a desiccant. The recommended storage temperature range is 5℃ to 30℃ and a maximum humidity of 50%. (2) Use Precaution after Opening the Packaging. Pay attention to the following: a. Recommend conditions after opening the package - Sealing - Temperature : 5 ~ 40℃ Humidity : less than RH30% b. If the package has been opened more than 4 week or the color of the desiccant changes. (3) For manual soldering Seoul Semiconductor recommends the soldering condition (ZC series product is not adaptable to reflow process) a. Use lead-free soldering b. Soldering should be implemented using a soldering equipment at temperature lower than 350°C. c. Before proceeding the next step, product temperature must be stabilized at room temperature. (4) Components should not be mounted on warped (non coplanar) portion of PCB. (5) Radioactive exposure is not considered for the products listed here in. (6) It is dangerous to drink the liquid or inhale the gas generated by such products when chemically disposed of. (7) This device should not be used in any type of fluid such as water, oil, organic solvent and etc. When washing is required, IPA (Isopropyl Alcohol) should be used. (8) When the LEDs are in operation the maximum current should be decided after measuring the package temperature. (9) LEDs must be stored properly to maintain the device. If the LEDs are stored for 3 months or more after being shipped from Seoul Semiconductor, a sealed container with vacuum atmosphere should be used for storage. (10) The appearance and specifications of the product may be modified for improvement without notice. 21 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Precaution for Use (11) Long time exposure of sun light or occasional UV exposure will cause silicone discoloration. (12) Attaching LEDs, do not use adhesive that outgas organic vapor. (13) The driving circuit must be designed to allow forward voltage only when it is ON or OFF. If the reverse voltage is applied to LED, migration can be generated resulting in LED damage. (14) Please do not touch any of the circuit board, components or terminals with bare hands or metal while circuit is electrically active. (15) VOCs (Volatile organic compounds) emitted from materials used in the construction of fixtures can penetrate silicone encapsulants of LEDs and discolor when exposed to heat and photonic energy. The result can be a significant loss of light output from the fixture. Knowledge of the properties of the materials selected to be used in the construction of fixtures can help prevent these issues. (16) LEDs are sensitive to Electro-Static Discharge (ESD) and Electrical Over Stress (EOS). Below is a list of suggestions that Seoul Semiconductor purposes to minimize these effects. Ⅰ. ESD (Electro Static Discharge) Electrostatic discharge (ESD) is the defined as the release of static electricity when two objects come into contact. While most ESD events are considered harmless, it can be an expensive problem in many industrial environments during production and storage. The damage from ESD to an LEDs may cause the product to demonstrate unusual characteristics such as: - Increase in reverse leakage current lowered turn-on voltage - Abnormal emissions from the LED at low current The following recommendations are suggested to help minimize the potential for an ESD event. One or more recommended work area suggestions: - Ionizing fan setup - ESD table/shelf mat made of conductive materials - ESD safe storage containers One or more personnel suggestion options: - Antistatic wrist-strap - Antistatic material shoes - Antistatic clothes Environmental controls: - Humidity control (ESD gets worse in a dry environment) 22 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Precaution for Use Ⅱ. EOS (Electrical Over Stress) Electrical Over-Stress (EOS) is defined as damage that may occur when an electronic device is subjected to a current or voltage that is beyond the maximum specification limits of the device. The effects from an EOS event can be noticed through product performance like: - Changes to the performance of the LED package (If the damage is around the bond pad area and since the package is completely encapsulated the package may turn on but flicker show severe performance degradation.) - Changes to the light output of the luminaire from component failure - Components on the board not operating at determined drive power Failure of performance from entire fixture due to changes in circuit voltage and current across total circuit causing trickle down failures. It is impossible to predict the failure mode of every LED exposed to electrical overstress as the failure modes have been investigated to vary, but there are some common signs that will indicate an EOS event has occurred: - Damaged may be noticed to the bond wires (appearing similar to a blown fuse) - Damage to the bond pads located on the emission surface of the LED package (shadowing can be noticed around the bond pads while viewing through a microscope) - Anomalies noticed in the encapsulation and phosphor around the bond wires. - This damage usually appears due to the thermal stress produced during the EOS event. Ⅲ. To help minimize the damage from an EOS event Seoul Semiconductor recommends utilizing: - A surge protection circuit - An appropriately rated over voltage protection device - A current limiting device 23 www.seoulsemicon.com Product Data Sheet SDWx6F1C – High-Power LED Company Information Published by Seoul Semiconductor © 2013 All Rights Reserved. Company Information Seoul Semiconductor (SeoulSemicon.com) manufacturers and packages a wide selection of light emitting diodes (LEDs) for the automotive, general illumination/lighting, appliance, signage and back lighting markets. The company is the world’s fifth largest LED supplier, holding more than 10,000 patents globally, while offering a wide range of LED technology and production capacity in areas such as “nPola”, deep UV LEDs, "Acrich", the world’s first commercially produced AC LED, and "Acrich MJT - Multi-Junction Technology" a proprietary family of high-voltage LEDs. The company’s broad product portfolio includes a wide array of package and device choices such as Acrich, high-brightness LEDs, mid-power LEDs, side-view LEDs, through-hole type LED lamps, custom displays, and sensors. The company is vertically integrated from epitaxial growth and chip manufacture in it’s fully owned subsidiary, Seoul Viosys, through packaged LEDs and LED modules in three Seoul Semiconductor manufacturing facilities. Seoul Viosys also manufactures a wide range of unique deep-UV wavelength devices. Legal Disclaimer Information in this document is provided in connection with Seoul Semiconductor products. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Seoul Semiconductor hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. The appearance and specifications of the product can be changed to improve the quality and/or performance without notice. 24 www.seoulsemicon.com