Product Data Sheet SAW09A0A - Acrich MJT 4040 Superior high Flux for High Voltage System Acrich MJT– 4040 Series SAW09A0A RoHS Product Brief Description Features and Benefits • • • The MJT series of LEDs are designed for AC & DC(High Voltage) operation and high flux output applications. • • • MJT’s thermal management performance exceeds other power LED solutions by incorporating state-of-theart SMD design and use of specialized thermal emission material. MJT is an ideal light source for general purpose illumination applications. Multi Junction Technology chips for high voltage operation 31V typical forward voltage @40mA Dimension : 4.0x4.0x2.2mm SMT solderable Key Applications • • • • • Spot light Street light Architectural lighting LED bulb Industrial lighting (High/Low bay) Table 1. Product Selection Table CCT Part Number SAW09A0A Color Min. Typ. Max. Cool White 4200K 5000K 6000K 1 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Table of Contents Index • Product Brief • Table of Contents • Performance Characteristics • Color Bin Structure • Packaging Information • Product Nomenclature (Labeling Information) • Recommended Solder Pad • Reflow Soldering Characteristics • Handling of Silicone Resin for LEDs • Precaution For Use • Company Information 2 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Performance Characteristics Table 2. Characteristics, IF=40mA , Ta = 25ºC, RH30% Value Parameter Symbol Unit Min. Typ. Max. 40 60 mA Forward Current IF Forward Voltage VF 28.5 - 33.5 V Luminous Flux [1] ФV [2] 154 170 - lm Correlated Color Temperature [3] CCT 4,200 - 6,000 K Ra 70 - 80 - Viewing Angle 2Θ1/2 - 120 - deg. Power Dissipation PD - - 2.01 W Junction Temperature Tj - - 125 ºC Operating Temperature Topr - 30 - + 85 ºC Storage Temperature Tstg - 40 - + 100 ºC Thermal resistance (J to S) [5] RθJ-S - 13 - ℃/W Color Rendering Index [4] Notes : [1] Acrich series maintains a tolerance of 10% on flux and power measurements. [2] ФV is the total luminous flux output as measured with an integration sphere. [3] Correlated Color Temperature is derived from the CIE 1931 Chromaticity diagram. *Color coordinate: 0.01, CCT: 5% [4] Tolerance is 2 on CRI measurements. [5] Thermal resistance: RthJS (Junction to Solder) • • LED’s properties might be different from suggested values like above and below tables if operation condition will be exceeded our parameter range. Care is to be taken that power dissipation does not exceed the absolute maximum rating of the product. All measurements were made under the standardized environment of Seoul Semiconductor. 3 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Relative Spectral Distribution Relative Spectral Power Distribution Fig 1. Color Spectrum, IF=40mA, Ta=25℃, RH30% 1.0 0.8 0.6 0.4 0.2 0.0 400 500 600 700 800 Wavelength(nm) Fig 2. Viewing Angle Distribution, IF=40mA, Ta=25℃ 1.0 Relative Luminous Flux 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -80 -60 -40 -20 0 20 40 60 80 Angle [deg.] 4 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Forward Current Characteristics Fig 3. Forward Voltage vs. Forward Current, Ta=25℃ 0.06 Forward Current [A] 0.05 0.04 0.03 0.02 0.01 0.00 0 5 10 15 20 25 30 35 Forward Voltage [V] Fig 4. Forward Current vs. Relative Luminous Flux, Ta=25℃ Relative Luminous Flux [%] 160 140 120 100 80 60 40 20 0 0.00 0.01 0.02 0.03 0.04 0.05 0.06 Forward Current (A) 5 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Forward Current Characteristics Fig 5. Forward Current vs. CIE X, Y Shift, Ta=25℃ (4200K~6000K) 0.04 CIE X CIE Y Relative variation 0.02 0.00 -0.02 -0.04 0.01 0.02 0.03 0.04 0.05 0.06 Forward Current [A] 6 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Junction Temperature Characteristics Fig 6. Junction Temperature vs. Relative Light Output, IF=40mA Relative luminous flux [%] 100 80 60 40 20 0 25 50 75 100 125 o Junction Temperature [ C] Fig 7. Junction Temperature vs. Relative Forward Voltage, IF=40mA Forward Voltage Shift[V] 0 -2 -4 -6 -8 -10 25 50 75 100 125 o Junction Temperature [ C] 7 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Junction Temperature Characteristics Fig 8. Junction Temperature vs. CIE x, y shift, IF=40mA (4200K~6000K) 0.02 CIE X CIE Y Relative variation 0.01 0.00 -0.01 -0.02 25 50 75 100 o Junction Temperature [ C] 8 125 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Ambient Temperature Characteristics Fig 9. Maximum Forward Current vs. Ambient Temperature, Tj(max.)=125℃, IF=60mA 0.06 o RjaT=35 C/W Max. Current [A] 0.05 o RjaT=25 C/W 0.04 o RjaT=15 C/W 0.03 0.02 0.01 0.00 0 20 40 60 80 100 o Ambient Temperature [ C] 9 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Color Bin Structure Table 3. Bin Code description, Ta=25℃ Part Number Luminous Flux (lm) @ IF = 40mA Bin Code Min. Max. W1 154.0 165.0 W2 165.0 177.0 Color Chromaticity Coordinate @ IF = 40mA SAW09A0A Forward Voltage (Vf) @ IF = 40mA Bin Code Min. Max. A 28.5 30.0 B 30.0 31.5 C 31.5 33.5 Refer to page.13 W3 177.0 188.5 W4 188.5 200.0 Table 4. Luminous Flux rank distribution CCT CIE Flux Rank 6000 ~ 5300K B W1 W2 W3 W4 5300 ~ 4700K C W1 W2 W3 W4 4700 ~ 4200K D W1 W2 W3 W4 Available ranks Not yet available ranks 10 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Color Bin Structure (Ta=25℃, IF=40mA) 0.40 4200K 4500K 4700K 0.38 D0 5300K CIE y 0.36 D1 5000K 5600K 6000K B0 0.34 B2 C1 C0 B1 C2 B3 C4 D2 C3 D3 D5 D4 C5 B5 B4 0.32 0.30 0.32 0.34 0.36 0.38 CIE x B0 B1 B2 B3 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3207 0.3462 0.3292 0.3539 0.3212 0.3389 0.3293 0.3461 0.3212 0.3389 0.3293 0.3461 0.3217 0.3316 0.3293 0.3384 0.3293 0.3461 0.3373 0.3534 0.3293 0.3384 0.3369 0.3451 0.3292 0.3539 0.3376 0.3616 0.3293 0.3461 0.3373 B4 B5 C0 0.3534 C1 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3217 0.3316 0.3293 0.3384 0.3376 0.3616 0.3463 0.3687 0.3222 0.3243 0.3294 0.3306 0.3373 0.3534 0.3456 0.3601 0.3294 0.3306 0.3366 0.3369 0.3456 0.3601 0.3539 0.3669 0.3384 0.3369 0.3451 0.3463 0.3687 0.3552 0.3293 C2 C3 C4 0.376 C5 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3373 0.3534 0.3456 0.3601 0.3369 0.3451 0.3448 0.3514 0.3369 0.3451 0.3448 0.3514 0.3366 0.3369 0.344 0.3428 0.3448 0.3514 0.3526 0.3578 0.344 0.3428 0.3514 0.3487 0.3456 0.3601 0.3539 0.3669 0.3448 0.3514 0.3526 D0 D1 D2 0.3578 D3 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3548 0.3736 0.3641 0.3804 0.3536 0.3646 0.3625 0.3711 0.3536 0.3646 0.3625 0.3711 0.3523 0.3555 0.3608 0.3616 0.3625 0.3711 0.3714 0.3775 0.3608 0.3616 0.3692 0.3677 0.3641 0.3804 0.3736 0.3874 0.3625 0.3711 0.3714 0.3775 D4 D5 CIE X CIE Y CIE X CIE Y 0.3523 0.3555 0.3608 0.3616 0.3511 0.3465 0.3590 0.3521 0.359 0.3521 0.3670 0.3578 0.3608 0.3616 0.3692 0.3677 11 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Mechanical Dimensions TOP VIEW SIDE VIEW CIRCUIT VIEW BOTTOM VIEW INNER CIRCUIT DIAGRAM Cathode Anode Zener Anode Cathode Notes : (1) All dimensions are in millimeters. (tolerance is ±0.2mm) (2) Scale : none (3) The appearance and specifications of the product may be changed for improvement without notice. (4) Electrically neutral thermal path. 12 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Reel Packaging (1) Quantity : 7 inch reel type (700pcs/Reel) (2) Cumulative Tolerance : Cumulative Tolerance/10 pitches to be ±0.2mm (3) Adhesion Strength of Cover Tape. Adhesion strength to be 0.1-0.7N when the cover tape is turned off from the carrier tape at the angle of 10˚ to the carrier tape. (4) Package : P/N, Manufacturing data Code No. and Quantity to be indicated on a damp proof Package. 13 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Emitter Tape & Reel Packaging Reel Aluminum Bag Outer Box 14 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Emitter Tape & Reel Packaging Table 5. Part Numbering System : X1X2X3X4X5X6X7X8 Part Number Code Description Part Number Value X1 Company S SSC X2 Acrich LED series A X3X4 Color Specification W0 White X5 Package series 9 9 series X6 Chip A X7 PCB type 0 Emitter X8 Revision A rev0 Table 6. Lot Numbering System :Y1Y2Y3Y4Y5Y6Y7Y8Y9Y10–Y11Y12Y13Y14Y15Y16Y17 Lot Number Code Description Lot Number Y1Y2 Year Y3 Month Y4Y5 Day Y6 Top View LED series Y7Y8Y9Y10 Mass order Y11Y12Y13Y14Y15Y16Y17 Internal Number 15 Value www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Recommended Solder Pad Notes : (1) All dimensions are in millimeters. (2) Scale : none (3) This drawing without tolerances are for reference only (4) Undefined tolerance is ±0.1mm 16 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Reflow Soldering Characteristics IPC/JEDEC J-STD-020 Table 8. Profile Feature Sn-Pb Eutectic Assembly Pb-Free Assembly Average ramp-up rate (Tsmax to Tp) 3° C/second max. 3° C/second max. Preheat - Temperature Min (Tsmin) - Temperature Max (Tsmax) - Time (Tsmin to Tsmax) (ts) 100 °C 150 °C 60-120 seconds 150 °C 200 °C 60-180 seconds Time maintained above: - Temperature (TL) - Time (tL) 183 °C 60-150 seconds 217 °C 60-150 seconds Peak Temperature (Tp) 215℃ 260℃ Time within 5°C of actual Peak Temperature (tp)2 10-30 seconds 20-40 seconds Ramp-down Rate 6 °C/second max. 6 °C/second max. Time 25°C to Peak Temperature 6 minutes max. 8 minutes max. Caution (1) Reflow soldering is recommended not to be done more than two times. In the case of more than 24 hours passed soldering after first, LEDs will be damaged. (2) Repairs should not be done after the LEDs have been soldered. When repair is unavoidable, suitable tools must be used. (3) Die slug is to be soldered. (4) When soldering, do not put stress on the LEDs during heating. (5) After soldering, do not warp the circuit board. 17 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Handling of Silicone Resin for LEDs (1) During processing, mechanical stress on the surface should be minimized as much as possible. Sharp objects of all types should not be used to pierce the sealing compound. (2) In general, LEDs should only be handled from the side. By the way, this also applies to LEDs without a silicone sealant, since the surface can also become scratched. (3) When populating boards in SMT production, there are basically no restrictions regarding the form of the pick and place nozzle, except that mechanical pressure on the surface of the resin must be prevented. This is assured by choosing a pick and place nozzle which is larger than the LED’s reflector area. (4) Silicone differs from materials conventionally used for the manufacturing of LEDs. These conditions must be considered during the handling of such devices. Compared to standard encapsulants, silicone is generally softer, and the surface is more likely to attract dust. As mentioned previously, the increased sensitivity to dust requires special care during processing. In cases where a minimal level of dirt and dust particles cannot be guaranteed, a suitable cleaning solution must be applied to the surface after the soldering of components. (5) SSC suggests using isopropyl alcohol for cleaning. In case other solvents are used, it must be assured that these solvents do not dissolve the package or resin. Ultrasonic cleaning is not recommended. Ultrasonic cleaning may cause damage to the LED. (6) Please do not mold this product into another resin (epoxy, urethane, etc) and do not handle this. product with acid or sulfur material in sealed space. 18 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Precaution for Use (1) Storage To avoid the moisture penetration, we recommend store in a dry box with a desiccant . The recommended storage temperature range is 5℃ to 30℃ and a maximum humidity of RH50%. (2) Use Precaution after Opening the Packaging Use proper SMD techniques when the LED is to be soldered dipped as separation of the lens may affect the light output efficiency. Pay attention to the following: a. Recommend conditions after opening the package - Sealing / Temperature : 5 ~ 40℃ Humidity : less than RH30% b. If the package has been opened more than 1 year (MSL 2) or the color of the desiccant changes, components should be dried for 10-12hr at 60±5℃ (3) Do not apply mechanical force or excess vibration during the cooling process to normal temperature after soldering. (4) Do not rapidly cool device after soldering. (5) Components should not be mounted on warped (non coplanar) portion of PCB. (6) Radioactive exposure is not considered for the products listed here in. (7) Gallium arsenide is used in some of the products listed in this publication. These products are dangerous if they are burned or shredded in the process of disposal. It is also dangerous to drink the liquid or inhale the gas generated by such products when chemically disposed of. (8) This device should not be used in any type of fluid such as water, oil, organic solvent and etc. When washing is required, IPA (Isopropyl Alcohol) should be used. (9) When the LEDs are in operation the maximum current should be decided after measuring the package temperature. (10) LEDs must be stored properly to maintain the device. If the LEDs are stored for 3 months or more after being shipped from Seoul Semiconductor. A sealed container with a nitrogen atmosphere should be used for storage. (11) The appearance and specifications of the product may be modified for improvement without notice. (12) Long time exposure of sunlight or occasional UV exposure will cause lens discoloration. 19 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Precaution for Use (13) VOCs (Volatile organic compounds) emitted from materials used in the construction of fixtures can penetrate silicone encapsulants of LEDs and discolor when exposed to heat and photonic energy. The result can be a significant loss of light output from the fixture. Knowledge of the properties of the materials selected to be used in the construction of fixtures can help prevent these issues. (14) The slug is electrically isolated. (15) Attaching LEDs, do not use adhesives that outgas organic vapor. (16) The driving circuit must be designed to allow forward voltage only when it is ON or OFF. If the reverse voltage is applied to LED, migration can be generated resulting in LED damage. (17) LEDs are sensitive to Electro-Static Discharge (ESD) and Electrical Over Stress (EOS). Below is a list of suggestions that Seoul Semiconductor purposes to minimize these effects. a. ESD (Electro Static Discharge) Electrostatic discharge (ESD) is the defined as the release of static electricity when two objects come into contact. While most ESD events are considered harmless, it can be an expensive problem in many industrial environments during production and storage. The damage from ESD to an LEDs may cause the product to demonstrate unusual characteristics such as: - Increase in reverse leakage current lowered turn-on voltage - Abnormal emissions from the LED at low current The following recommendations are suggested to help minimize the potential for an ESD event. One or more recommended work area suggestions: - Ionizing fan setup - ESD table/shelf mat made of conductive materials - ESD safe storage containers One or more personnel suggestion options: - Antistatic wrist-strap - Antistatic material shoes - Antistatic clothes Environmental controls: - Humidity control (ESD gets worse in a dry environment) 20 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Precaution for Use b. EOS (Electrical Over Stress) Electrical Over-Stress (EOS) is defined as damage that may occur when an electronic device is subjected to a current or voltage that is beyond the maximum specification limits of the device. The effects from an EOS event can be noticed through product performance like: - Changes to the performance of the LED package (If the damage is around the bond pad area and since the package is completely encapsulated the package may turn on but flicker show severe performance degradation.) - Changes to the light output of the luminaire from component failure - Components on the board not operating at determined drive power Failure of performance from entire fixture due to changes in circuit voltage and current across total circuit causing trickle down failures. It is impossible to predict the failure mode of every LED exposed to electrical overstress as the failure modes have been investigated to vary, but there are some common signs that will indicate an EOS event has occurred: - Damaged may be noticed to the bond wires (appearing similar to a blown fuse) - Damage to the bond pads located on the emission surface of the LED package (shadowing can be noticed around the bond pads while viewing through a microscope) - Anomalies noticed in the encapsulation and phosphor around the bond wires. - This damage usually appears due to the thermal stress produced during the EOS event. c. To help minimize the damage from an EOS event Seoul Semiconductor recommends utilizing: - A surge protection circuit - An appropriately rated over voltage protection device - A current limiting device 21 www.seoulsemicon.com Product Data Sheet SAW09A0A - Acrich MJT 4040 Company Information Published by Seoul Semiconductor © 2013 All Rights Reserved. Company Information Seoul Semiconductor (www.SeoulSemicon.com) manufacturers and packages a wide selection of light emitting diodes (LEDs) for the automotive, general illumination/lighting, Home appliance, signage and back lighting markets. The company is the world’s fifth largest LED supplier, holding more than 10,000 patents globally, while offering a wide range of LED technology and production capacity in areas such as “nPola”, "Acrich", the world’s first commercially produced AC LED, and "Acrich MJT Multi-Junction Technology" a proprietary family of high-voltage LEDs. The company’s broad product portfolio includes a wide array of package and device choices such as Acrich and Acirch2, high-brightness LEDs, mid-power LEDs, side-view LEDs, and through-hole type LEDs as well as custom modules, displays, and sensors. Legal Disclaimer Information in this document is provided in connection with Seoul Semiconductor products. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Seoul Semiconductor hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. The appearance and specifications of the product can be changed to improve the quality and/or performance without notice. 22 www.seoulsemicon.com