POSICHRON® PCRP32 Round Profile Housing with Analog Output OSICHRON® position sensor in a stainless P steel pressure tube • Protection class IP68/IP69K •Underwater applications, permanent pressure-proof up to 15 bar • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Contactless • Seawater-proof • Analog output Specifications Output Repeatability Housing material Protection class Voltage Current Refer to output specification Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 IP68/IP69K (permanent pressure-proof up to 15 bar) Shock Vibration Connection EMC, temperature EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Resolution Sampling rate Linearity Order code PCRP32 1 channel PCRP32 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 9) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 9) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 9) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 9) Function and characteristics output P1A = Position Magnet 1, increasing P1D = Position Magnet 1, decreasing PMU = Start value, direction & end value adjustable by the customer Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 6) DB-PCRP32-E-2013-11 www.asm-sensor.com PCMAG5 1/14 © ASM GmbH [email protected] POSICHRON® PCRP32 Round Profile Housing with Analog Output Order Code PCRP32 2 channel, Model name configurable PCRP32 Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output U1 = 0 ... 10 V signal conditioner U1/H = U1 with Alarm_HOLD (see page 9) U2 = 0.5 ... 10 V signal conditioner U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 9) U8 = 0.5 ... 4.5 V signal conditioner U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 9) I1 = 4 ... 20 mA signal conditioner (3 wire) I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 9) Function and characteristics output 1 P1A = Position magnet 1, increasing P1D = Position magnet 1, decreasing DA = Difference magnet 1/2, increasing (2 magnets required) DD = Difference magnet 1/2, decreasing (2 magnets required) Function and characteristics output 2 P2A = Position magnet 2, increasing P2D = Position magnet 2, decreasing DA = Difference magnet 1/2, increasing DD = Difference magnet 1/2, decreasing 2 magnets required VZx.x = Velocity with direction detection (with 1 magnet only) VZx.x = Velocity in steps of 0.1 m/s Example: VZ1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 0.5 V 5.25 V 10 V Output I1: 4 mA 12 mA 20 mA VAx.x = Velocity without direction detection (with 1 magnet only) VAx.x = Velocity in steps of 0.1 m/s Example: VA1.5 towards start position towards end position -1.5 m/s 0 +1.5 m/s Output U2: 10 V 0.5 V 10 V Output I1: 20 mA 4 mA 20 mA Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request 1. Order example: PCRP32 - 1000 - U2 - P1D - L02 - KAB2M Round profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2) Output 1: Position magnet 1, decreasing signal (P1D) Output 2: Not used 2. Order example: PCRP32 - 1000 - I1 - P1A - P2D - L02 - KAB2M Round Profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1) Output 1: Position magnet 1, increasing signal (P1A) Output 2: Position magnet 2, decreasing signal (P2D) DB-PCRP32-E-2013-11 www.asm-sensor.com 2/14 © ASM GmbH [email protected] POSICHRON® PCRP32 Round Profile Housing with SSI Output OSICHRON® position sensor in a stainless P steel pressure tube • Protection class IP68/IP69K •Underwater applications, permanent pressure-proof up to 15 bar • Measurement range 0 ... 100 to 0 ... 5750 mm • Absolute position measurement • Contactless • Seawater-proof • Synchronous serial interface (SSI) Specifications Output Resolution Sampling rate Linearity Synchronous serial (SSI) 5, 10, 20, 50, 100 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCRP32 PCRP32 / / Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Resolution (in µm) 5 / 10 / 20 / 50 / 100 Output SSI = Synchronous serial interface Code G / D = Gray / Dual Number of data bits 24 / 25 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 6) PCMAG5 Order example: PCRP32 - 2000 - 5 - SSI/G/24 - L02 - KAB2M DB-PCRP32-E-2013-11 www.asm-sensor.com 3/14 © ASM GmbH [email protected] POSICHRON® PCRP32 Round Profile Housing with CAN Output OSICHRON® position sensor in a stainless steel P pressure tube • Protection class IP68/IP69K • Underwater applications, permanent pressure-proof up to 15 bar • Measurement range 0 ... 100 bis 0 ... 5750 mm • Absolute position measurement • Contactless • Seawater-proof •CANopen bus or CAN SAE J1939 output Specifications Output Resolution Sampling rate Linearity CANopen bus; CAN SAE J1939 50 µm Up to 1 kHz, depending on the measurement range Ranges >500 mm: L10 = ±0.10 % f.s. L02 = ±0.02 % f.s. Ranges ≤500 mm: L10 = ±0.5 mm L02MM = ±0.2 mm ±3 µm Stainless steel 1.4404 IP68/IP69K (permanent pressure-proof up to 15 bar) EN 60068-2-27:2010, 50 g 11 ms, 100 shocks EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles Cable 2 m Refer to output specification Repeatability Housing material Protection class Shock Vibration Connection EMC, temperature Order Code PCRP32 PCRP32 Model name Measurement range (in mm) 100 ... 5750 (in 10 mm increments) other lengths upon request Output CANOP = CANopen bus CANOP/R = CANopen-Bus with integrated terminating resistance CANJ1939 = CAN SAE J1939 Linearity L02 / L02MM / L10 (for definition see "Specifications" above) Connection KAB2M = Cable, standard length 2 m, other lengths upon request Order code position magnet (see page 6) PCMAG5 Order example: PCRP32 - 2000 - CANOP - L10 - KAB2M DB-PCRP32-E-2013-11 www.asm-sensor.com 4/14 © ASM GmbH [email protected] POSICHRON® PCRP32 Round Profile Housing Cable output 39 [1.535] 43 [1.693] 10,2 [0.402] 26 [1.024] 48 [1.890] end position PCMAG5 n28 [1.102] start position PCMAG5 85 [3.346] Dimensions in mm [inch] i.e. 100 [3.937] measurement length 2 ± 1 [0.079 ± 0.039] total length A = measurement length + 155 [6.102] (i.e. 255 [10.039]) 70 [2.756] ` 12 [ 0.472] # Dimensions informative only. For guaranteed dimensions consult factory. Zeichnung ist Eigentum der Firma ASM, Vervielfältigung nur mit Genehmigung Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH Nicht bemaßte Werkstückkanten DIN 6784 Allgemeintoleranzen +0,1 +0,2 -0,1 -0,2 ISO 2768-mH Gezeichnet Datum 08.06.2005 Maßstab 1:2 Name ScF Kontrolliert AUTOMATION SENSORIK MESSTECHNIK Status DB-PCRP32-E-2013-11 www.asm-sensor.com Änderungen 5/14 Datum Werkstoff, Halbzeug Benennung PCRP32-ML(100-5750)-KAB Masszeichnung Norm ASM BMC: ASM GmbH Am Bleichbach 18-22 D-85452 Moosinning Tel.: 08123/986-0 Zeichnungsnummer / Datei 121442_PCRP32-ML(100-5750)-KAB_ Name © ASM GmbH [email protected] POSICHRON® PCRP Mounting set - Magnets PCRP21-BFS4 Mounting set for PCRP21 Isolation sleeve Mounting clamp PCRP21 Isolation strip PCRP21-BFS4 PCMAG5 Standard magnet Dimensions in mm [inch] Dimensions informative only. For guaranteed dimensions consult factory. 8 [.315] Ø50 [1.969] 34 [1.327] 45 [1.780] M5 Ø25 [.984] 58 [2.283] InternalMit position magnet Magnet eingesetztem 5 [.197] PCRPMAG6 Guided magnet slider for PCRP21 with internal position magnet Not to be used for a large number of operation cycles! DB-PCRP32-E-2013-11 www.asm-sensor.com 6/14 © ASM GmbH [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels U1, U2, U8 Voltage output U1: 18 ... 36 V DC; U2: 18 ... 36 V DC; U8: 10 ... 36 V Typ. 35 mA, 80 mA max. U1: 0 ... 10 V DC; U2: 0.5 ... 10 V DC; U8: 0.5 ... 4.5 V DC 2 mA max. > 5 kΩ 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation voltage Excitation current Output voltage Output current Output load Resolution Stability (temperature) Protection Output noise Operating temperature EMC Signal diagram Excitation + Excitation GND U1, U2, U8 Signal 1 + Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) Signal diagram I1 Current output (3 wire) Excitation voltage 18 ... 36 V DC (10 ... 36 V for RL≤250Ω) Excitation current Load resistor Output current Resolution Stability (temperature) Protection Output noise Operating temperature EMC Typ. 60 mA, 80 mA max. 350 Ω max. 4 ... 20 mA, 30 mA max (at failure) 16 bit f.s., min. 10 µm ±50 x 10-6 / °C f.s. Reverse polarity, short circuit 0.5 mVRMS -40 ... +85 °C EN 61326-1:2013 Excitation + Signal diagram Excitation GND Signal 1 + I1 Signal GND Signal 2 + (as option) SPAN/ZERO (PMU, as option) DB-PCRP32-E-2013-11 www.asm-sensor.com 7/14 © ASM GmbH [email protected] POSICHRON® Output Specification U2, U8 and I1 Configurable, 1 or 2 channels Connector M12, 8-pin Signal wiring Signal Cable connection Plug connection Excitation + 1 white Excitation GND 2 brown Signal 1 + 3 green Signal GND 4 yellow Signal 2 + (optional*) 5 grey SPAN/ZERO (PMU** only, optional) 6 pink View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 9 Connector M12, 5-pin Signal wiring Signal Plug connection Excitation + 1 Signal 1 + 2 GND 3 Signal 2 + (optional*) 4 PMU** (optional) 5 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 9 Connector M8, 4-pin Signal wiring Signal Plug connection Excitation + 1 Excitation GND 2 Signal + 3 PMU** (optional) 4 View to the sensor connector * When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. ** Description page 9 DB-PCRP32-E-2013-11 www.asm-sensor.com 8/14 © ASM GmbH [email protected] POSICHRON® Description of Output Options Option - PMU for analog output U1, U2, U8 and I1 Programming of the start and end value by the customer: Diagnostic on analog outputs Behaviour of the analog signal output in case of error The option PMU allows to program the start value and the end value of the output range by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO must be connected with GND via a push button, then position magnet of the sensor must be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets the actual position as start position, pushing the button more than 5 seconds sets the actual position as end position. The values will be stored and are available after switching off the sensor. To reset the sensor to the factory values the button must be pushed for longer than two seconds when the sensor is switched on. In case of error (magnet missing or outside the measuring range) the analog output signal will assume a state according to the following options: Alarm_HIGH The output voltage resp. the output current is at HIGH level (overrange). Alarm_LOW The output voltage resp. the output current is at LOW level (underrange). Alarm_HOLD The output voltage resp. the output current will keep the last valid state. Error signal for SSI output DB-PCRP32-E-2013-11 www.asm-sensor.com Alarm_HIGH (standard) Alarm_LOW (.../U) Alarm_HOLD (.../H) U1 Uout ≥ 10,5 V — keeps last valid state (Order code U1/H) U2 Uout ≥ 10,5 V Uout < 0,25 V (Order code U2/U) keeps last valid state (Order code U2/H) U8 Uout ≥ 10 V Uout < 0,25 V (Order code U8/U) keeps last valid state (Order code U8/H) I1 Iout ≥ 21 mA 1,5 ... 2 mA keeps last valid state (Order code I1/H) (Order code I1/U) If the sensor cannot detect a magnet the position value will assume the maximum value (0xFFFFFFF). 9/14 © ASM GmbH [email protected] POSICHRON® Output Specification SSI Synchronous serial interface SSI Description Output Excitation voltage Excitation current Clock frequency Code Resolution Delay between pulse trains Stability (temperature) Operating temperature EMC RS422 10 ... 36 V DC, residual ripple 10 mVSS Typ. 80 mA, 150 mA max. 100 kHz ... 1 MHz Gray code, dual code ≥ 5 µm >25 µs ±50 x 10-6 / °C f.s. -40 ... +85 °C EN 61326-1:2013 The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer of the data word. After a delay time the next new position information can be transwithted. Data format (Train of 26 pulses) Signal diagram Sensor circuit Subsequent circuit DATA DATA CLOCK CLOCK Cable length 50 m 100 m Signal wiring Signal Baud rate 100-1000 kHz 100-300 kHz Plug connection Note: Extension of the cable length will reduce the maximum transmission rate. The signals CLOCK/CLOCK and DATA/DATA must be connected in a twisted pair cable, common shielded. Cable connection Excitation + 1 white Excitation GND 2 brown CLOCK 3 green CLOCK 4 yellow DATA 5 grey DATA 6 pink View to sensor connector Error indication see page 9. DB-PCRP32-E-2013-11 www.asm-sensor.com 10/14 © ASM GmbH [email protected] POSICHRON® Output Specification CANopen Description Interface CANOP ANopen interface with process data for position and cam functions, programmable are C preset, resolution, filtering and cam switching points. Communication profile Encoder profile Error Control Node ID PDO PDO Modes Nodes Bus connection Integrated bus terminating resistor Bus, galvanic isolated CANopen CiA 301 V 4.02, Slave Encoder CiA 406 V 3.2 Node Guarding, Heartbeat, Emergency Message Adjustable via LSS or via object dictionary 4 TxPDO, 0 RxPDO, no linking, static mapping Event-/Time triggered, Remote-request, Sync cyclic/acyclic 1 server, 0 client 8 cams Yes 50 kBaud to 1 MBaud, adjustable via LSS or via object dictionary 127 max. M12 connector, 5 pins 120 Ω (option) No Excitation voltage Excitation current Number of position magnets Resolution Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 ... 4 50 µm 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 SDO CAM Certified Transmission rates Specifications When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring DB-PCRP32-E-2013-11 www.asm-sensor.com Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 11/14 © ASM GmbH [email protected] POSICHRON® Output Specification CAN SAE J1939 Interface J1939 NAME Fields Parameter Group Numbers (PGN) Specifications CAN specification Transceiver Communication profile Baud rate Internal temination resistor Address ISO 11898, Basic and Full CAN 2.0 B 24V-compliant, not isolated SAE J1939 250 kbit/s 120 Ω (option) Default 247d, configurable Arbitrary address capable Industry group Vehicle system Vehicle system instance Function Function instance ECU instance Manufacturer Identity number 0 0 7Fh (127d) 0 FFh (255d) 0 0 145h (325d) 0nnn Configuration data PGN EF00h Process data PGN FFnnh Excitation voltage Excitation current Measuring rate Stability (temperature) Repeatability Operating temperature Protection Dielectric strength EMC 18 ... 36 V DC Typ. 20 mA for 24 V, max. 80 mA 1 kHz (asynchronous) ±50 x 10-6 / °C f.s. 1 LSB -40 ... +85 °C Reverse polarity, short circuit 500 V (V AC, 50 Hz, 1 min.) EN 61326-1:2013 No Global Non specific Non specific Manufacturer ID Serial number 21 bit Proprietary-A (PDU1 peer-to-peer) Proprietary-B (PDU2 broadcast); nn Group Extension (PS) configurable When using multiple magnets the distance between two magnets must be min. 70 mm to identify the single magnets definitely. Signal wiring DB-PCRP32-E-2013-11 www.asm-sensor.com Signal Plug connection Shield Excitation + GND CAN-H CAN-L View to sensor connector 1 2 3 4 5 12/14 © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin 90° M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/W - LITZE IP69K: KAB - XM - M12/5F/W/69K - LITZE Length in m Connector cable M12, 5-pin shielded The 5-lead shielded cable is supplied with a mating 5-pin M12 connector at one end and 5 wires at the other end. Available lengths are 2 m, 5 m and 10 m. Wire: cross sectional area 0.34 mm2. Order code: KAB - XM - M12/5F/G - LITZE IP69K: KAB - XM - M12/5F/G/69K - LITZE Length in m Signal wiring M12, 5-pin Connector cable M12, 8-pin shielded Plug connection / Cable connection 1 brown 2 white 3 blue 4 black 5 grey The 8-lead shielded cable is supplied with a mating 8-pin 90° M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/W - LITZE IP69K: KAB - XM - M12/8F/W/69K - LITZE Length in m Connector cable M12, 8-pin shielded The 8-lead shielded cable is supplied with a mating 8-pin M12 connector at one end and 8 wires at the other end. Available lengths are 2, 5 and 10 m. Wire: cross sectional area 0.25 mm². Order code: KAB - XM - M12/8F/G - LITZE IP69K: KAB - XM - M12/8F/G/69K - LITZE Length in m Signal wiring M12, 8-pin DB-PCRP32-E-2013-11 www.asm-sensor.com Plug connection / Cable connection 1 white 2 brown 3 green 13/14 4 yellow 5 grey 6 pink 7 blue 8 red © ASM GmbH [email protected] POSICHRON® Accessories Connector Cables Connector/bus cable M12, 5-pin CAN bus shielded The 5-lead shielded cable is supplied with a female 5-pin M12 connector at one end and a male 5-pin M12 connector at the other end. Available lengths are 0.3 m, 2 m, 5 m and 10 m. Order code: KAB - XM - M12/5F/G - M12/5M/G - CAN IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN Length in m T-piece for bus cable M12, 5-pin CAN bus Order code: KAB - TCONN - M12/5M - 2M12/5F - CAN Terminating resistance M12, 5-pin CAN bus DB-PCRP32-E-2013-11 www.asm-sensor.com Order code: KAB - RTERM - M12/5M/G - CAN 14/14 © ASM GmbH [email protected]