AVX Varicon Varicon® Contents The Varicon Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction to Varicon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Series 7008 Tools Page 6 Page 26 Series 7022 Series 8020 Page 8 Page 27 Series 7023 Series 8218 Page 9 Page 28 Series 7024 Series 8219 Page 10 Page 30 Series 7038 Series 8223 Page 12 Page 32 Series 8016 Contact Strips Page 14 Page 34 Series 8017 Page 24 1 The Varicon Range Number of Contacts Pitch Body Style Current Rating (Amps) Series Number 0.050" 2 to 152 Plugs and Receptacles Staggered, Fixed: Solder, Eyelet 5 8218 0.050" 18, 30, 36, 42, 54, 72 Plugs and Receptacles Staggered, Fixed: Straight & Right Angle Solder, Eyelet 5 8219 Plugs and Receptacles Staggered, Removable: Taper Tab, Eyelet, Wire Wrap, Crimp 8 0.075" x 0.130" & 0.075" x 0.150" 20, 38, 56, 90, 120 75, 100, 130 8016 8017 0.100" 17, 23, 29, 35, 41 Receptacles Same as series 7024 8 7008 0.100" 17, 23, 29, 35, 41, 47 Plugs Staggered, Fixed: Solder 6 7022 0.100" 17, 23, 29, 35, 41, 47 Receptacles Staggered, Fixed: Solder 6 7023 8 7024 Receptacles Staggered, Removable: Taper Tab, Eyelet, Wire Wrap, Crimp 8 7038 5 8223 8.5 8020 0.100" 0.100" 2 Termination Types 17, 23, 29, 35, 41 17, 23, 29, 35, 41, 47 Receptacles Staggered, Fixed: Solder, Taper Tab, Eyelet, Wire Wrap, Bus Line 0.100" 24, 48, 72, 96 Plugs and Receptacles Square Grid Dual Row, Fixed: Straight and Right Angle Solder, Eyelet, Wire Wrap, Crimp Wrappable Removable 0.200" 2, 3 Plugs and Receptacles In-line Fixed: Solder Crimp Varicon® Introduction AVX’s Varicon product range is available as two-piece input / output and board level connectors (intermateable plugs and receptacles). Varicon contacts are also available in strips, on disposable carriers, ready for staking to p.c. cards. They all use the famous, fork-like Varicon® (fixed) or Varilok® (insertable / removable) hermaphroditic contact design. VARICON DESIGN ADVANTAGES SHOCK AND VIBRATION RESISTANCE AVX’s hermaphroditic Varicon contact utilizes a fork-like design incorporating four large mating surfaces that are coined to achieve exceptional hardness and smoothness. The mating surfaces are wedged together by the spring-like design of the contact and by the innate properties of the contact material. The Varicon contact has proven its reliability in innumerable applications and with over one-million contacts being produced daily, billions of successful, trouble-free operating hours have been logged. Should external forces cause any decrease in contact pressure between two of the four mating surfaces, it is automatically compensated by redistributing the contact pressure between the other two mating surfaces. FEATURES • Four intimate contact areas, electrically parallel • High current carrying capability, excellent heat dissipation • Self-cleaning, wiping action burnishes contacting surfaces reducing constrictive resistance • Low contact resistance 3 to 4 milliohms • Stable in vibration and adverse environments • High contact normal pressure achieved at low stress levels HIGH RELIABILITY The mating surfaces provide a gas-tight connection and resists corrosion caused by adverse environments. This seal is made possible by the spring-like properties of the Varicon contact and by the smoothness of the coined mating surfaces. After being mated for years, the contacts still retain clean, unoxidized mating surfaces. ECONOMY Varicon contacts are stamped from sheet stock instead of screw-machined. Consequently, this production method not only increases the production capacity but decreases production cost as there is little waste. VERSATILITY The Varicon concept can be used in a card-mounted plug that mates with a receptacle, or Varicon contacts can be staked directly to a pc board and soldered into place. This latter method eliminates the need for a conventional plug reducing the cost of the connection system while retaining the proven reliability of the Varicon interconnection. CONTACT TYPES Two basic sizes of our Varicon contact are available: standard and miniature Varicon. And each size has two major variations: the fixed Varicon contact and the Varilok insertable / removable version. The standard size is rated at 8 amps and has a withdrawal force range of 2 to 16 ounces per contact. The miniature size is specifically for high density applications and is rated at 5 amps with a withdrawal force of 2 to 8 ounces per contact. (For exact specifications, check the individual series listing.) LOW RESISTANCE Because of the spring-like properties of the Varicon contact, both sides of the contact are always under considerable pressure when mated. Their sliding and wiping action burnishes the surfaces in a self-cleaning action reducing any constrictive resistance. The low contact resistance remains a permanent feature of the Varicon contact even after thousands of mating and unmating cycles. Miniature Varicon® HIGH CURRENT CAPACITY The low contact resistance contributes substantially to Varicon’s high current-carrying capacitor. Also, its heat-dissipating characteristics are enhanced by its flat configuration. Standard Varicon® 3 Varicon® Introduction CONTACT MATERIAL The primary contact material used is phosphor bronze. The electrical conductivity of copper alloys are extremely good. Within the Varicon concept, the contacts must also perform as springs and these alloys offer the elastic properties and the endurance required by today’s rugged applications. CONTACT PLATING A nickel underplate of 50 to 100 microinches, followed by a minimum of 10 microinches of gold plate is AVX’s standard contact plating. The gold plate prevents the formation of insulating oxide films while the nickel plate provides a hard backing. It, in turn, reduces wear on the gold and prevents diffusion between the gold and base metal. Other plating thicknesses, such as those required by military specifications, can be supplied on request. VARILOK CRIMP-AND-INSERT CONTACTS The crimp-termination, insertable / removable Varilok contact offers a solderless connection between wire and contact as well as strain relief for the wire. This contact snaps into the insulator quickly and easily. With our simple tool it can be removed without difficulty, yet it locks securely into place and cannot twist or bend out of alignment. Loose Varilok Contacts Reel-Mounted Varilok Contacts Varilok contacts also are available with wire-wrappable, solder and taper-tab tail configurations. Available loose for small scale production and replacement purposes, the Varilok contact is also supplied on reels for use with fast, economical automatic crimping machines reducing man-hour requirements and production costs in medium and largescale production runs. Because the contact can be crimped to the wire and installed into the insulator at any point during the manufacturing operation, it offers the user convenience and flexibility. Reels contain 1800 standard contacts or 3000 miniature contacts. All commercial Varicon products are RoHS compliant. 4 Varicon® Introduction MINI-VARILOK CRIMP CHARACTERISTICS The Mini-Varilok is half the size of the standard Varilok contact. It’s designed for hand or machine crimping to solid or stranded AWG #22 to #30 wire. Its basic features are identical to the standard Varilok however it also incorporates a decreased insertion force and is used for high density applications. Production methods for the Mini-Varilok are the same as the standard Varilok. The illustration shows an enlarged cross-section of a typical Varilok crimp on a #22 stranded wire. No significant voids are visible. The complete deformation of the wire strands indicates optimum contact between the contact barrel and the conductors. CONTACT RETENTION The Varilok contact, after undergoing five insertion / extraction cycles and being subjected to the vibration and shock tests of MIL-C-28731, still withstands an axial load in excess of 10 pounds (6 for mini-varilok). WIRE SIZE The Varilok contact with its open crimp barrel conforms to practically all specifications written for screw-machined contacts with closed crimp barrels. The crimp barrel of the Varilok contact is designed to accommodate wire sizes AWG #18 to #26. It’s also possible to crimp together two stranded #22 or smaller wires. The Mini-Varilok accommodates wire sizes AWG #22 to #30. Table I lists the various sizes of wire to which Varilok contacts can be crimped, and indicates the minimum conductor diameter and the maximum insulator diameter that can be accommodated by the contacts. The crimp barrel is also crimped to the wire’s insulation for strain relief and the large, overlapping ears of the barrel accommodate a wide range of wire insulation sizes (Table I). For an optimum crimp connection, the insulation is stripped one-eighth inch from the end of the conductor. Table I Wire Sizes TENSILE STRENGTH Table II lists the values, in pounds, of tensile strength (wire pull-out force) for Varilok and Mini-Varilok contacts crimped to stranded AWG #18 to #30 wires. Table II Tensile Strength (In Pounds) Wire Size (AWG) #18 #20 #22 #24 #26 #28 #30 Stranded Wire 40 25 15 10 5 3 1.5 (AWG) (Ref: MIL-W-16878/4 – Type E wire) Single Varilok Wire #18 Yes #20 Yes #22 Yes #24 Yes #26 Yes #28 No #30 No (Stranded) No No Yes Yes Yes Yes Conductor Diameter (Nominal) .048 .038 .030 .024 .019 .015 Insulator Diameter (Max. Overall) .074 .062 .054 .048 .043 .039 Yes .012 .036 Mini-Varilok CRIMPING EQUIPMENT All equipment needed to crimp Varilok and Mini-Varilok contacts is normally available from stock. Crimping equipment for production crimping as well as hand-operated crimping pliers are designed to realize the full electrical, mechanical and economical advantages of the Varilok and Mini-Varilok contact. 5 Varicon® Series 7008 – 0.100" Staggered Dual Row FEATURES • Available with or without card guides • Sizes 17, 23, 29, 35, 41 • Wide range of contact terminations • For 1⁄16" thick PCB • Polarization insert • Mates with Series 7000 and 7022 Plugs TECHNICAL SPECIFICATIONS Insulator Material: Diallyl phthalate, glass-filled, flame resistant, per MIL-M-14F, Type SDGF. Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact Operating Temperature: -40ºC to +125ºC Insulation Resistance: 25,000 megohms, minimum Dielectric Withstanding Voltage: Sea Level: 2000 Volts rms 3.4" Hg: 675 Volts rms ORDERING CODE 00 7008 017 146 001 Number of Contacts 017, 023, 029, 035, 041 Contact Code See table. Variation Code See table. 141 = 60 7001 06 33 P.C. Termination for 1/8" Card 156 = 60 7001 18 13 Wire wrapping (.026 x .062 x .600") 163 = 60 7001 19 13 .098" Base Taper Tab w/Wire Hole 166 = 60 7001 20 23 Dual Solder Termination for 2 Wires or Bus Line (.056 x .125" Slot) 6 Card Slot Card Guides Code 1/16" Yes No 001 002 Connector Description With Guides – for 1/16" Card Without Guides – for 1/16" Card Availability No. of Contacts 17 23 29 35 X X X X X X X X 41 X X Varicon® Series 7008 – 0.100" Staggered Dual Row DIMENSIONS: Number of Contacts 17 23 29 35 41 A millimeters (inches) B C D Bottom 1.920 (0.076) 2.520 (0.099) 3.120 (0.123) 3.270 (0.129) 4.320 (0.170) E 1/16" Card 2.134 (0.084) 2.734 (0.108) 3.334 (0.131) 3.934 (0.134) 4.534 (0.179) 2.40 (0.094) 3.00 (0.118) 3.60 (0.142) 4.20 (0.165) 4.80 (0.190) *N-CON = Non-Conductive Chassis (1/16" Clearance Around Contacts) 1.835 (0.072) 2.435 (0.096) 3.035 (0.119) 3.635 (0.143) 4.235 (0.167) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) Con. N-Con. ±.003 L +.010 –.000 .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) 1.600 (0.063) 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) 1.900 (0.075) 2.500 (0.098) 3.100 (0.122) 3.700 (0.146) 4.300 (0.169) G* F .531 (0.021) .531 (0.021) .531 (0.021) .531 (0.021) .531 (0.021) H N* Con. .210 (0.008) .210 (0.008) .210 (0.008) .210 (0.008) .210 (0.008) N-Con.. .148 (0.006) .148 (0.006) .148 (0.006) .148 (0.006) .148 (0.006) CON = Conductive Chassis (1/8" Clearance Around Contacts) P.C. CARD LAYOUT CHASSIS MOUNTING 7 Varicon® Series 7022 – 0.100" Staggered Dual Row FEATURES • Insulator rigidity reduces p.c. card warp • Insulator maintains exact spacing between contacts • Reduces cost of card punching operation (fewer holes) • Reduces cost of contact staking operation (one operation instead of two) • Reduces assembly time (no plastic strip to remove) • For 1⁄16" or 3⁄32" p.c. card • Mates with Series 7000 Receptacles with or without card guides TECHNICAL SPECIFICATIONS Insulator Material: Diallyl phthalate, glass-filled, per MIL-M-14F, Type SDGF. Variation 001/002 Thermoplastic Polycarbonate Variation 003 Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Insulation Resistance: 25,000 megohms, minimum Dielectric Withstanding Voltage: Sea Level: 2000 Volts rms 3.4" Hg: 675 Volts rms Insertion/Withdrawal Force: 2 to 16 ounces per contact Operating Temperature: -40ºC to +125ºC ORDERING CODE 00 7022 023 Number of Contacts 017, 023, 029, 035, 041 For Series 7008 receptacle 000 001 Variation Code 001 = 1/16" Module Card Thickness 002 = 3/32" Module Card Thickness MOUNTING LAYOUT 冧 60 7001 2913 for 1/16" Card 60 7001 2923 for 3/32" Card 8 60 7001 2813 for 1/16" Card 冦60 7001 2823 for 3/32" Card Varicon® Series 7023 – 0.100" Staggered Dual Row FEATURES • Guide pins facilitate mating, ensure correct alignment • Insulator rigidity reduces p.c. card warp • Insulator maintains exact spacing between contacts • Reduces cost of card punching operation (fewer holes) • Reduces cost of contact staking operation (one operation instead of two) • Reduces assembly time (no plastic strip to remove) • For 1⁄16" or 3⁄32" p.c. card • Mates with Series 7024 and 7038 Receptacles TECHNICAL SPECIFICATIONS Dielectric Withstanding Voltage: Insulator Material: Sea Level: 1800 Volts rms Diallyl phthalate, glass-filled, flame resistant 3.4" Hg: 675 Volts rms per MIL-M-14F, Type SDGF. Variation 001/002/110/111 Insertion/Withdrawal Force: Thermoplastic Polycarbonate 2 to 16 ounces per contact Variation 003 Operating Temperature: Insulation Resistance: -40ºC to +125ºC 25,000 megohms, minimum Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches ORDERING CODE 00 7023 023 000 001 Number of Contacts 017, 023, 029, 035, 041, 047 Contacts used in this connector: MOUNTING LAYOUT DIMENSIONS: Number of Contacts 17 23 29 35 41 47 Card Upper Card Contacts Lower Card Contacts 1/16" 60 7001 29 13 60 7001 28 13 3/32" 60 7001 29 23 60 7001 28 23 Diallyl Phthalate Glass Filled 1/16" Card 3/32" Card 001 110 002 111 millimeters (inches) B C Max. H 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) 4.600 (0.181) 5.200 (0.205) 2.470 (0.097) 3.070 (0.121) 3.670 (0.144) 4.270 (0.168) 4.870 (0.192) 5.470 (0.215) 1.600 (0.063) 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) 4.600 (0.181) 9 Varicon® Series 7024 – 0.100" Staggered Dual Row FEATURES • Guide sockets facilitate mating, ensure correct alignment • Open-ended card slot; use with p.c. card of any width • Wide range of contact terminations • Sizes 17, 23, 29, 35, 41 • For 1⁄16" or 3⁄32" p.c. card • Mates with Series 7023 Plug TECHNICAL SPECIFICATIONS Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact Insulator Material: Diallyl phthalate, glass-filled, flame resistant, per MIL-M-14F, Type SDGF. Operating Temperature: -40ºC to +120ºC Insulation Resistance: 25,000 megohms, minimum Dielectric Withstanding Voltage: Sea Level: 1800 Volts rms 3.4" Hg: 675 Volts rms ORDERING CODE 00 7024 023 163 001 Number of Contacts 017, 023, 029, 035, 041 Contact Code See table. Variation Code 001 = 1/16" Thick Card 002 = 3/32" Thick Card 110 = 1/16" Thick Card 50 mil Gold 111 = 3/32" Thick Card 50 mil Gold 141 = 60 7001 06 33 P.C. Termination for 1/8" Card 156 = 60 7001 18 13 Wire wrapping (.026 x .062 x .600") 163 = 60 7001 19 13 .098" Base Taper Tab w/Wire Hole 166 = 60 7001 20 23 Dual Solder Termination for 2 Wires or Bus Line (.056 x .125" Slot) 10 Connector Description For 1/16" Card For 3/32" Card Availability No. of Contacts 17 23 29 35 X X X X X X X X 41 X X Varicon® Series 7024 – 0.100" Staggered Dual Row DIMENSIONS: Number of Contacts 17 23 29 35 41 millimeters (inches) A B 1.900 (0.075) 2.500 (0.098) 3.100 (0.122) 3.700 (0.146) 4.300 (0.169) 2.300 (0.091) 2.900 (0.114) 3.500 (0.138) 4.100 (0.161) 4.700 (0.185) C Max. 2.570 (0.101) 3.170 (0.125) 3.770 (0.148) 4.370 (0.172) 4.970 (0.196) E D 1.185 (0.072) 2.435 (0.096) 3.035 (0.119) 3.635 (0.143) 4.235 (0.167) †† N-CON = Non-Conductive Chassis (1/16" Clearance Around Contacts) ±.003 ±.002 1/16" Card 3/32" Card .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) G†† F 17/32" 17/32" 17/32" 17/32" 17/32" N†† H Con. .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) N-Con. .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) 1.600 (0.063) 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) Con. .208 (0.008) .208 (0.008) .208 (0.008) .208 (0.008) .208 (0.008) N-Con. .146 (0.006) .146 (0.006) .146 (0.006) .146 (0.006) .146 (0.006) CON = Conductive Chassis (1/8" Clearance Around Contacts) MOUNTING LAYOUT 11 Varicon® Series 7038 – 0.100" Staggered Dual Row FEATURES • Varilok® contacts are insertable and removable by user • Crimp, solderless wrap, tapered tab, and wire hole terminations available • All crimping, insertion, and extraction equipment available (see page 26) • Guide sockets facilitate mating, ensure correct alignment • Open-ended card slot; no p.c. card notching necessary • Mates with Series 7023 Plug TECHNICAL SPECIFICATIONS Current Rating: 8 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Insulator Material: Diallyl phthalate, glass-filled, flame resistant, per MIL-M-14F, Type SDGF. Dielectric Withstanding Voltage: Sea Level: 1800 Volts rms 3.4" Hg: 675 Volts rms Insertion/Withdrawal Force: 2 to 16 ounces per contact Insulation Resistance: 5,000 megohms, minimum Operating Temperature: -40ºC to +120ºC ORDERING CODE 00 7038 023 000 001 Number of Contacts 017, 023, 029, 035, 041 Contact Code See table. Variation Code 001 = 1/16" Thick Card 002 = 3/32" Thick Card 110 = 1/16" Thick Card 50 mil Gold 111 = 3/32" Thick Card 50 mil Gold 217 = 60 8017 05 13 Wire Hole 218 = 60 8017 06 13 Solderless Wrap Tail – .025" x .050" x .567" 750 = 60 8017 06 23 Solderless Wrap Tail – .025" x .050" x .760" 296 = 60 8017 06 33 Solderless Wrap Tail – .025" x .025" x .580" 504 = 60 8017 06 63 Solderless Wrap Tail – .025" x .025" x .170" *000 = 60 8017 03 13 Wire Crimp Tail (Contacts Loose) 18-26 AWG *000 = 60 8017 03 23 Wire Crimp Tail (Contacts on a Reel) 18-26 AWG *Order separately by part number, refer to page 25 12 Varicon® Series 7038 – 0.100" Staggered Dual Row DIMENSIONS: Number of Contacts 17 23 29 35 41 A 1.900 (0.075) 2.500 (0.099) 3.100 (0.122) 3.700 (0.146) 4.300 (0.169) millimeters (inches) B 2.300 (0.091) 2.900 (0.114) 3.500 (0.138) 4.100 (0.161) 4.700 (0.185) C Max. 2.570 (0.101) 3.170 (0.125) 3.770 (0.148) 4.370 (0.172) 4.970 (0.196) D 1.890 (0.075) 2.490 (0.098) 3.090 (0.121) 3.690 (0.145) 4.290 (0.169) E 1/16" Card .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) 3/32" Card .105 (0.004) .105 (0.004) .105 (0.004) .105 (0.004) .105 (0.004) F G J 17/32" 17/32" 17/32" 17/32" 17/32" .571 (0.022) .571 (0.022) .571 (0.022) .571 (0.022) .571 (0.022) 1.850 (0.073) 2.450 (0.096) 3.050 (0.120) 3.650 (0.144) 4.250 (0.167) MOUNTING LAYOUT 13 Varicon® Series 8016 – .075" x .130" x .150" Grid Pattern FEATURES • Available in five sizes: 20, 38, 56, 90 and 120 contacts • Insertable / removable Varilok contacts • Crimp, solder, solderless wrap, and taper tab terminations • Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code) • Actuating screw facilitates mating and unmating, locks mated connectors together • Polarizing hardware can be set to any of six positions at factory; can also be reset by user (see polarizing code) • Optional cover with top or side cable entry and clamp • Optional cable strain relief clamp with adjustable strap for large or small cable bundles (fits on sizes 38 and 56) • Plug and receptacle contacts are protected from mishandling • Guide pins and sockets ensure correct alignment when mating • Aluminum covers • CSA acceptable polyester material TECHNICAL SPECIFICATIONS Current Rating: 8 amperes, maximum Contact Resistance: 6 milliohms, maximum Contact Material: Phosphor bronze Contact Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches 14 Insulator Material: Thermoplastic 94V-O glass filled polyester Insulation Resistance: 5,000 megohms, min. (polyester) Sea Level: 1250 volts RMS 3.4" Hg: 625 volts RMS Cover and Clamp Material and Finish: Aluminum with clear chromate under grey enamel finish Varicon® Series 8016 – Basic Components CONECTORS: Male Female (Exposed Contacts) (Recessed Contacts) Male, Jackscrew Male, Fixed Nut Female, Fixed Nut Female, Jackscrew 001/601 Style 002/602 Style 007/607 Style 008/608 Style COVERS: Top Opening Side Opening Top/side Opening (Removable Side Plate) CONTACTS: Crimp Solder Tab Wire Wrap 14.4mm Wire Wrap 19.3mm Wire Wrap .567 Solder 217 Style 218 Style 750 Style 296 Style 504 Style 15 Varicon® Series 8016 – Rectangular Connector – 20 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 20 Way ORDERING CODE 8016 020 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below 3.81 6.35 16.26 Contact Termination *000 = Contacts not fitted and ordered separately, see page 25 for full list of options Ø2.44 4.77 32.39 24.38 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 10 AT 1.90 = 19.00 Ø3.50 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 28.58 ±0.13 00 10.41 ±0.13 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm See page 26 for assembly tools. *Crimp contacts always ordered separately. See page 25 for details. 20 CONTACTS Insulator Body Type Male 00 Male 00 Male 00 Male 00 Female 00 Female 00 Female 00 Female 00 Basic P/N* 8016 8016 8016 8016 8016 8016 8016 8016 020 020 020 020 020 020 020 020 000 000 000 000 000 000 000 000 Color XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray Hardware **Thread UNC UNC UNC UNC UNC UNC UNC UNC No Cover *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 16 601 602 001 002 608 607 008 007 COVER Top Std Side Std Clamp Clamp 603 604 605 606 903 904 905 906 609 610 611 612 909 910 911 912 Actuating Screw Y N Y N Y N Y N Fixed Nut N Y N Y N Y N Y Varicon® Series 8016 – Rectangular Connector – 38 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 38 Way 00 8016 038 Prefix Series Number Number of Contacts 217 601 See table below RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 19.81 6.35 1.68 Contact Termination Ø3.79 6.32 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 3.81 4 AT 3.30 = 13.20 36.10 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 49.28 217 = Solder 0.098" x 2.49mm 4 AT 3.30 = 13.20 Ø5.50 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. 38 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 038 000 Male 00 8016 038 000 Male 00 8016 038 000 Male 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 XXX XXX XXX XXX XXX XXX XXX XXX 42.88 ±0.13 ORDERING CODE 8 AT 1.90 = 15.24 11.89 ±0.13 See page 26 for assembly tools. COVER Top Side Hardware No Top Std Side Std Top Lge Side Lge Color **Thread Cover Clamp Clamp Clamp Clamp EX Lge EX Lge Clamp Clamp Green UNC 601 603 604 619 620 631 632 Green UNC 602 605 606 621 622 633 634 Gray UNC 001 903 904 919 920 931 932 Gray UNC 002 905 906 921 922 933 934 Green UNC 608 609 610 623 624 635 636 Green UNC 607 611 612 625 626 637 638 Gray UNC 008 909 910 923 924 935 936 Gray UNC 007 911 912 925 926 937 938 Actuating Fixed Screw Nut Y N Y N Y N Y N N Y N Y N Y N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 17 Varicon® Series 8016 – Rectangular Connector – 56 Contact PLUG - ACTUATING SCREW PIN LAYOUT SOCKET - ACTUATING SCREW 56 Way SOCKET – FIXED NUT ORDERING CODE 00 8016 056 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below 19.81 6.35 1.68 Contact Termination Ø3.79 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 7.24 217 = Solder 0.098" x 2.49mm 64.31 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 6 AT 3.30 = 19.81 51.13 3.81 6 AT 3.30 = 19.81 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 11.89 ±0.13 8 AT 1.90 = 15.24 *Crimp contacts always ordered separately. See page 25 for details. 56 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 056 000 Male 00 8016 056 000 Male 00 8016 056 000 Male 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 See page 26 for assembly tools. Hardware No Actuating Fixed Color **Thread Cover Screw Nut XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray UNC UNC UNC UNC UNC UNC UNC UNC 601 602 001 002 608 607 008 007 Y N Y N Y N Y N *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 18 N Y N Y N Y N Y Ø5.50 57.91 ±0.13 PLUG – FIXED NUT Varicon® Series 8016 – Rectangular Connector – 90 Contact SOCKET - Actuating Screw PLUG - Actuating Screw PIN LAYOUT 90 Way SOCKET – Fixed Nut PLUG – Fixed Nut ORDERING CODE 00 8016 090 Prefix Series Number Number of Contacts 217 601 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT See table below 28.58 7.93 1.72 Contact Termination Ø3.79 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 5.88 57.96 ±0.13 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 52.07 67.81 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 14 AT 3.30 = 46.20 217 = Solder 0.098" x 2.49mm Ø6.75 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 19.43 ±0.13 *Crimp contacts always ordered separately. See page 25 for details. 12 AT 1.90 = 22.86 See page 26 for assembly tools. 90 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 090 000 Male 00 8016 090 000 Male 00 8016 090 000 Male 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 COVER Color XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray Hardware **Thread No Cover UNC UNC UNC UNC UNC UNC UNC UNC Top Lge Clamp Side Lge Clamp 603 605 903 905 609 611 909 911 604 606 904 906 610 612 910 912 601 602 001 002 608 607 008 007 Top EX Lge Clamp 631 633 931 933 635 637 935 937 Side EX Lge Clamp 632 634 932 934 636 638 936 938 Actuating Screw Fixed Nut Y N Y N Y N Y N N Y N Y N Y N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 19 Varicon® Series 8016 – Rectangular Connector – 120 Contact PLUG - ACTUATING SCREW SOCKET - ACTUATING SCREW PIN LAYOUT 120 Way SOCKET – FIXED NUT PLUG – Fixed Nut ORDERING CODE 00 8016 120 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below Contact Termination *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. See page 26 for assembly tools. 120 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 120 000 Male 00 8016 120 000 Male 00 8016 120 000 Male 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 COVER Color XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray Hardware **Thread No Cover UNC UNC UNC UNC UNC UNC UNC UNC Top Lge Clamp Side Lge Clamp Actuating Screw Fixed Nut 603 605 N/A N/A 609 611 N/A N/A 604 606 N/A N/A 610 612 N/A N/A Y N Y N Y N Y N N Y N Y N Y N Y 601 602 001 002 608 607 008 007 *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 20 Varicon® Series 8016 Covers Part Number For Size 30 8016 9829 00 000 30 8016 9831 00 000 30 8016 0200 00 415 30 8016 9821 00 000 30 8016 9822 00 000 30 8016 9825 00 000 30 8016 9826 00 000 30 8016 9838 00 000 30 8016 9839 00 000 30 8016 0560 00 413 30 8016 9832 00 000 30 8016 9833 00 000 30 8016 9843 00 000 30 8016 9844 00 000 30 8016 9834 00 000 30 8016 9835 00 000 20 20 20 38 38 38 38 38 38 56 90 90 90 90 120 120 Hardware Threads Metric Metric UNC Metric Metric Metric Metric Metric Metric UNC Metric Metric Metric Metric Metric Metric Cable Entance Side Top 45 Side Top Side Top Side Top Top/Side Side Top Side Top Side Top Clamp Type Standard Standard Standard Standard Standard Large Large Ex-Large Ex-Large Standard Large Large Ex-Large Ex-Large Large Large Size mm (inches) 11.53 (0.454) Dia 11.53 (0.454) Dia 5 x 10 (0.197 x 0.394) min 16.51 x 12.70 (0.650 x 0.500) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 15.44 (0.650 x 0.608) 16.51 x 15.44 (0.650 x 0.608) 20.83 x 15.60 (0.820 x 0.614) 20.83 x 15.60 (0.820 x 0.614) 6 x 14 (0.236 x 0.551) min 20.32 (0.800) Dia 20.32 (0.800) Dia 25.40 x 20.32 (1.00 x 0.800) 25.40 x 20.32 (1.00 x 0.800) 20.32 x 27.43 (0.800 x 1.080) 20.32 x 27.43 (0.800 x 1.080) 21 Varicon® Series 8016 Covers OPTIONAL REMOVABLE SIDE PLATE COVER CLAMPING AND COVER DIMENSIONS 20 CONTACTS Part Number 308016020000413 308016020000415 Opening Side/Top 45º CLAMP Minimum Size Maximum Size 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 38 CONTACTS Part Number 308016038000413 308016038000415 Opening Side/Top 45º CLAMP Minimum Size Maximum Size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 56 CONTACTS Part Number 308016056000413 Opening Side/Top CLAMP Minimum Size Maximum Size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 22 Varicon® Series 8016 Covers CLAMPING AND COVER DIMENSIONS 90 CONTACTS 120 CONTACTS See page 21 for part numbers 23 Varicon® Series 8017 75/100/130 CONTACTS Plug with Actuating Screw 001 75 CONTACTS Plug with Fixed Screw 002 Plug Receptacle 100 CONTACTS Receptacle Plug Receptacle with Fixed Nut 007 130 CONTACTS Receptacle with Actuating Nut 008 Receptacle Plug ORDERING CODE 00 8017 XXX Prefix Series Number Number of Positions 75, 100, 130 XXX 0XX See Variation Code Contact Code 217 = Solder 0.098" x 2.49mm – 60 8017 0513 00 339 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 60 8017 0613 00 339 RECOMMENDED CHASSIS LAYOUT 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 60 8017 0623 00 339 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 60 8017 0633 00 339 313 = Wire Crimp (Contacts Loose) – Must be ordered separately 60 8017 0313 00 339 Back Chassis Mtg. Must be ordered separately D 2.500/63.50 1.953/49.61 1.437/36.50 2.500/63.50 2.953/75.00 1.656/42.06 3.100/78.74 2.546/64.67 1.437/36.50 3.100/78.74 3.562/90.47 1.656/42.06 3.700/93.98 3.156/80.16 1.437/36.50 3.700/93.98 4.156/105.56 1.656/42.06 Dimensions inches/mm CONNECTOR PLUG AND RECEPTACLE COMBINATIONS VARIATION CODE Insulator Variation Cover & Body Code Cable Actuating Fixed Type No. Entrance Screw Screw 001 No Yes No 002 No No Yes 003 Top Yes No Plug 004 Side Yes No 005 Top No Yes 006 Side No Yes Insulator Variation Cover & Body Code Cable Fixed Actuating Type No. Entrance Nut Nut 007 No Yes No 008 No No Yes 009 Top Yes No Receptacle 010 Side Yes No 011 Top No Yes 012 Side No Yes Plug 001 002 003 004 005 006 24 012 C 011 B 010 D 009 C 008 100 130 Front Chassis Mtg. B 007 Pos. 75 Receptacle No. of 323 = Wire Crimp (1800 Contacts on a Reel) – 60 8017 0323 99 339 Varilok® Loose Contacts Varilok® connectors can be specified as either fully loaded, to include the connector body and a variety of pre-loaded contact termination types or the empty body and a selection Contact Style of separately specified and ordered contacts. The table below details the various loose contacts available. Description Plating Specification Order Code Crimp Contact Loose 0.25µM Gold All Over (Standard) 0.25µM Gold Nose & Tail (Optional) 60 8017 0313 00 339 60 8017 0313 00 042 Crimp Contact End Carrier (1800 Contacts per reel) 0.25µM Gold All Over (Standard) 0.25µM Gold Nose & Tail (Optional) 0.25µM Gold All Over (Standard) 0.25µM Gold Nose & Tail (Optional) 60 8017 0323 99 339 60 8017 0323 99 042 60 8017 0323 00 339** 60 8017 0323 00 042** Solder Tag Contact 0.25µM Gold All Over (Standard) 60 8017 0513 00 339 14.4mm Maxiwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0613 00 339 19.3mm Maxiwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0623 00 339 14.0 Miniwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0633 00 339 4.3mm PC Solder Contact for ø 1.00 mm P.T.H. 0.25µM Gold All Over (Standard) 60 8017 0663 00 339 * Ordered separately Ordered separately Tail Section – 2.49 x 0.61 (0.098 x 0.024) * If fitted type 217 Tail Section – 1.27 x 0.63 (0.025 x 0.005) If fitted type 218 Tail Section – 1.27 x 0.63 (0.025 x 0.005) If fitted type 750 Tail Section – 0.635 x 0.63 (0.025 x 0.005) If fitted type 296 Tail Section – 0.635 x 0.63 (0.025 x 0.005) * If fitted type 504 * Indicates standard contact Plating code 343 = 0.50 µm Gold all over ** Order code to be used when purchasing through a USA source. CONNECTOR POLARIZATION Varicon® 8016 Series connectors are designed with an integral polarizing system to ensure in high density environments that the correct halves are mated together. As a factory standard, male plugs are set to the code PG1G1, with the female receptacles being set to the opposite matching code RS1S1. Customers who need to change the standard polarization to another position can do so by ordering the connectors with the required polarization (eg: PG1G4 or RS2S5, etc) When ordering a different polarization from normal, the polarization is called out at the end of the part number (Ex: 00 8016 056 000 601PG2G4, etc). ORDERING CODE P G Type of Connector Half Plug = P Socket = R Location Side (Large Dia.) Guide Pin = G Guide Socket = S 1 Positions 1 through 6 G Location Side (Small Dia.) Guide Pin = G Guide Socket = S 1 Positions 1 through 6 25 Varicon® Tools CONTACT INSERTION TOOLS These are small hand tools which provide a positive method for inserting contacts into the rear of the insulator by applying pressure on the contacts directly to the end of the insulation crimp. Tool 06 1742 0400 00 000 Contact Capability Varilok® No. 60 8017 Contact Family Connector Series 7038, 8016, 8017, 8020 Contact Insertion Tool HAND CRIMP TOOLS This tool is designed for hand crimping of contacts. The tool is well suited for maintenance, model shop, laboratory and small scale production purposes. Two crimping cavities are available; Upper Cavity will crimp wire 18-20 AWG and the Lower Cavity will crimp wire 22-26 AWG. VARILOK® Hand Crimp Tool (Standard) Part No. 06 7852 0100 00 000 (Standard) 06 7852 7002 01 000 (Blue Handle) 06 7858 01 000 0000 VARILOK® Hand Crimp Tool Contact Capability Varilok® No. 60 8017 0313 Varilok® No. 60 8017 0313 Mini Varilok® No. 60 8216 0313 MINI VARILOK® Hand Crimp Tool Wire Type & Size Stranded AWG No. 18-26 Stranded AWG No. 18-26 Stranded AWG No. 22-30 CONTACT EXTRACTION TOOLS This tool is designed to extract contacts from the front of the insulator quickly and easily, without damage to either contacts or insulator. Contact Extraction Tool Tool 06 1877 0400 00 000 06 7699 01 000 0000 26 Contact Capability Varilok® No. 60 8017 Contact Family Mini Varilok® No. 60 8216 Contact Family Connector Series 7038, 8016, 8017, 8020 8223 Varilok® Series 8020 – Cable Connector APPLICATION In line connection of 2 or 3 wire of 18-26 AWG, insulation ø1.03 mm to 1.88 mm. FEATURES AND BENEFITS • • • • • 2 and 3 position in single row Uses identical molding for plug and socket Uses identical contact for plug and socket Uses standard Varicon 8016 contacts Uses standard Varicon Crimping Tools, Contact Extraction Tools and Insertion Tools • Has combined nylon mounting and locking clip common to both sizes • Contacts for both solder and crimp termination TECHNICAL SPECIFICATIONS Contact: Single row of 2 or 3 Varilok contacts Contact Rating: 8.5 amperes Insulation Resistance: 5,000 megohms (min) Configuration: On a 0.200 inch pitch, 5.08 mm Contact Resistance: 6 milliohms (max) Voltage Proof: 2,500 volts R.M.S. Sea Level CONNECTOR DIMENSIONS (mm) LOCKING CLIP DIMENSIONS (mm) P/N 608020321000000 Locking clip 2 way assembly 3 way assembly 2 way connector housing 3 way connector housing ORDERING CODE FOR COMPLETE CONNECTORS WITH NON-CRIMP CONTACTS FITTED 00 8020 002 217 001 Prefix Series Number Number of Contacts 002 = Two way 003 = Three way *Contact Termination 000 = Crimp Contacts (Ordered Separately) 217 = Solder Tag 218 = Wire Wrap (0.61 x 1.27 x 14.4mm) 296 = Mini Wire Wrap (0.61 x 0.66 x 4.73mm) 504 = Solder Tail (0.61 x 0.66 x 4.32mm) Variation Code *Contact terminations should be insulated because they may protrude from the insulator. NB: See page 25 for details of contacts. ORDERING CODE FOR HOUSINGS AND CRIMP CONTACTS Description 2 way connector: Housing only 3 way connector: Housing only 0.25µM Gold loose crimp contacts (gold all over) 0.25µM Gold loose crimp contacts (selective) Part Number 60-8020-3117-00-000 60-8020-3317-00-000 60-8017-0313-00-339 60-8017-0313-00-042 Description 0.25µM Gold reeled crimp contacts (gold all over) 0.25µM Gold reeled crimp contacts (selective) NB: See page 25 for details of crimp contacts Locking clip Part Number 60-8017-0323-99-339 60-8017-0323-99-042 60-8020-3210-00-000 27 Varicon® Series 8218 – 0.050" Staggered Dual Row FEATURES • • • • • • High contact density For parallel or perpendicular p.c. card mounting High mounting density (.050" centers, minimum) Nylon end sections for mounting and card guidance Mounting hardware supplied with connector Mates with 8219 Series TECHNICAL SPECIFICATIONS Current Rating: 5 amperes, maximum Contact Resistance: 0.005 ohm, maximum Contact Material and Plating: Phosphor Bronze nickel plate, 30 to 50 microinches followed by gold plate, 10 to 20 microinches Insulator Material: Diallyl phthalate, glass-filled, flame resistant, end guides: nylon Dielectric Withstanding Voltage: Sea Level: 1000 Volts rms 3.4" Hg: 500 Volts rms Insulation Resistance: 5,000 megohms, minimum Insertion/Withdrawal Force: 2 to 16 ounces per contact ORDERING CODE 00 8218 076 Number of Contacts 002 to 076 for connectors without center guide 000 Contact Code Variant 002 right angled contacts 000 = 60 8200 16 33 P.C. Tail 000 = 60 8200 16 63 P.C. Tail Variants 001 and 005 722 = 60 8200 16 13 Wire Hole Tail 736 = 60 8200 16 33 P.C. Tail (X = 9/32", Y = 1/4") 753 = 60 8200 16 53 P.C. Tail (X = 1/8", Y = 3/32") 771 = 60 8200 16 63 P.C. Tail (X = 31/64", Y = 29/64") 28 001 Variation Code 001 = Receptacle 002 = Plug-Card 005 = Plug-Board with keying pins with keying holes 011 = Receptacle 021 = Receptacle 012 = Plug-Card/pin 022 = Plug-Card/pin inserted in inserted in odd position odd position 013 = Plug-Card/pin 023 = Plug-Card/pin inserted in even inserted in even position position 017 = Plug-Board 027 = Plug-Board Varicon® Series 8218 – 0.050" Staggered Dual Row Receptacle Variation 001 Plug Variation 002 Plug Variation 005 RECEPTACLE 001 – MATES WITH PLUGS 002 AND 005 MOUNTING LAYOUT Variation 001 and 005 Variation 002 Minimum Center to Center Spacing for Adjustment Plugs DIMENSIONS (inches) A B C D E (No. of contacts x 0.050") - 0.050" “A” dimension + 0.300" “A” dimension + 0.440" “A” dimension + 0.550" “A” dimension + 0.690" POLARIZATION Keying Ordering No. 60-8218-4715-00-152 Determine polarization pin location from views. P = Specify location by contact # where polarizing pin must be inserted. H = Specify location by contact # where contact must be omitted for mating. Typical Example: 00-8218-024-721-001-P17 (polarizing pin mtd. in position 17) 00-8218-024-721-005-H17 (polarizing hole is in position 17) 29 Varicon® Series 8219 – 0.050" Staggered Dual Row FEATURES • For p.c. card-to-card applications • High contact density • Low withdrawal force contacts • Rugged, color coded end guides • Parallel or perpendicular p.c. board mounting • Mates with Series 8218 TECHNICAL SPECIFICATIONS Current Rating: 5 amperes, maximum Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Insulator Material: Diallyl phthalate, glass-filled, flame resistant per MIL-M-14F, Type SDGF. Dielectric Withstanding Voltage: Sea Level: 1000 Volts rms 3.4" Hg: 500 Volts rms Guidance Hardware: Left hand guides: Metal, gold color Right hand guides: Metal, silver color Insertion/Withdrawal Force: 2 to 8 ounces per contact Insulation Resistance: 5,000 megohms, minimum ORDERING CODE 00 8219 042 722 001 Number of Contacts 018, 030, 036, 042, 054, 072 Contact Code (see below) Variation Code For Variation = 001 Code “X” Contact Type Dim. No. 722 721 736 737 753 771 Wire hole tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail .187 .250 .281 .562 .125 .484 For Variation = 002 Code Contact Type No. 000 722 P. C. solder tails formed Wire hole tail unformed For Variation = 005 Code “Y” No. Contact Type Dim. 722 721 736 737 753 771 Without Keying Wire hole tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail NOTE: Connector is supplied with mounting screws or eyelets, as applicable (see drawings). 001 = Receptacle 002 = Plug, parallel board mounting 005 = Plug, perpendicular board mounting POLARIZING SYSTEM 1 5 13 7 4 2 Contact Factory for Special Variations. 9 3 17 11 8 6 15 12 10 .157 .219 .250 .531 .093 .453 16 14 18 When Keying is ordered with part number, the Key is installed at the factory. 30 Varicon® Series 8219 – 0.050" Staggered Dual Row DIMENSIONS: Number of Contacts 18 30 36 42 54 72 millimeters (inches) A B C 17 29 35 41 53 71 .850 (0.033) 1.450 (0.057) 1.750 (0.069) 2.050 (0.080) 2.650 (0.104) 3.550 (0.140) 1.150 (0.045) 1.750 (0.069) 2.050 (0.080) 2.350 (0.093) 2.950 (0.116) 3.850 (0.152) Ref. D 1.290 (0.051) 1.890 (0.075) 2.190 (0.086) 2.490 (0.098) 3.090 (0.122) 3.990 (0.157) E F G Ref. K 1.400 (0.055) 2.000 (0.079) 2.300 (0.091) 2.600 (0.102) 3.200 (0.126) 4.100 (0.161) 1.540 (0.061) 2.140 (0.084) 2.440 (0.096) 2.740 (0.108) 3.340 (0.131) 4.240 (0.167) .964 (0.038) 1.564 (0.061) 1.864 (0.073) 2.164 (0.085) 2.764 (0.109) 3.664 (0.144) 1.300 (0.051) 1.900 (0.075) 2.220 (0.087) 2.500 (0.098) 3.100 (0.122) 4.000 (0.157) RECEPTACLE 001 MATES WITH PLUGS 002 AND 005 MOUNTING LAYOUTS *When used in metal panel with Code Contact 722 cut out diam. Is .210". 31 Varicon® Series 8223 – 0.100" Dual Row Square Grid FEATURES • Wide range of contact terminations including wire wrapping, P.C. solder tail, wire hole, wire crimp • For 1⁄16", 3⁄32" P.C. card • Polarity and keying are built into the connector body to prevent mismating • Perpendicular or parallel connector mounting • Proven Varicon® contact reliability • Protected male; recessed female contacts TECHNICAL SPECIFICATIONS CONTACTS Current Rating: 5 amperes with 22 AWG wire INSULATORS Contact Material and Plating: Phosphor Bronze Nickel plate, 50 to 100 microinches, followed by gold plate. 10 microinches minimum Contact Resistance: 6 milliohms, maximum Material: Dielectric Withstanding Diallyl Phthalate, glass-filled, Voltage: flame resistant, per MIL-M-14-F, Sea Level: 1,000 Volts rms Type SDGF Insertion/Withdrawal Force: Insulation Resistance: 2 to 8 ounces per contact 5,000 megohms, minimum ORDERING CODE 00 8223 024 000 001 Number of Contacts 024, 048, 072 & 096 Contact Code Variation Code Use three digit code number when contacts are to be factory installed. If contacts are to be supplied loose, or contact tails to be formed, use three zeros (000) in contact code section. Note that the wire crimp tail contacts can only be ordered as separate items by part numbers. Insulator Type Contact Style 001 Formed Contact Terminal X 1 X X X X X X 2 3 4 5 6 1 Cover Bracket Board Thickness .080 2.03 .062 1.57 Part No. H Board Dim. Thk. Fig. 003 004 PC Terminal Wire Hole Terminal PC Straight Terminal Crimp Contact Wrappable Removable Formed Contact Terminal 000 Coined Tail Formed 90° after installing (Max. 0236 Diag.) 60 8223 0223 60 8223 0213 .080 .062 901 Formed Contact Terminal X 1 .093 2.36 .080 2.03 .062 1.57 000 Coined Tail Formed 90° after installing (Max. 0236 Diag.) 60 8223 0243 60 8223 0253 X X X X X X 2 3 4 5 6 1 .093 2.36 722 Wire Hole Tail (.032 x .050) PC Terminal Wire Hole Terminal PC Straight Terminal Crimp Contact Wrappable Removable Formed Contact Terminal 60 8200 1613 .162 3 721 P.C. Tail .020 Sq. 60 8200 1623 .228 4 736 P.C. Tail .020 Sq. 60 8200 1633 .259 4 737 P.C. Tail .020 Sq. 60 8200 1643 .541 4 753 P.C. Tail .020 Sq. 60 8200 1653 .103 4 771 P.C. Tail .020 Sq. 60 8200 1663 .462 4 000 Crimp Contact (Reel 3000) 22-30 AWG 60 8216 0323 000 Crimp Contact (Loose) 60 8216 0313 22-30 AWG 5 491 Wrappable/Removable 60 8216 0413 .560 Contact (.025 Sq.) 6 Code 32 Profile Description .093 Male (Exposed Contacts) Accessories Refer Guide Pins Sockets (R) To Threaded Keying Figure Locking Lkg. Kyg. Variation 1 1 Female (Exposed Contacts) 002 902 903 904 5 Varicon® Series 8223 – 0.100" Dual Row Square Grid MALE INSULATORS CRIMP TYPE FEMALE INSULATORS CRIMP TYPE MOUNTING HARDWARE MOUNTING LAYOUT Panel for Figures 2, 3, & 4 P.C. Board for Figure 1 Panel for Figures 5 & 6 P.C. Board for Figures 2, 3, & 4 (See drawings for correct assembly of hardware. Hardware shown is supplied with each board mounted connector.) KEY TO DIAGRAMS No. of Contacts 24 48 72 96 A B C D E F G H S 1.1 2.3 3.5 4.7 2.2 3.4 4.6 5.8 1.4 2.6 3.8 5.0 1.9 3.1 4.3 5.5 1.27 2.47 3.67 4.87 1.252 2.452 3.652 4.852 1.26 2.46 3.66 4.86 Pg. 26 Pg. 26 Pg. 26 Pg. 26 1.236 2.436 3.636 4.836 Item Size Part # Unified Thread 55 56 58 #2 90-0502-0031-11-053 #2-5 90-0602-0121-11-053 #2-5 90-0902-0136-11-053 Item Size 70 71 72 73 #2-5 #2-5 #2-5 #2-5 Part # 60-8223-4562-11-062 60-8223-4522-11-062 60-8223-4662-11-062 60-8223-4662-11-062 33 Varicon® Contact Strip FEATURES • Contacts supplied imbedded in vinyl strips, correctly spaced and ready for insertion and staking into p.c. card • For 1⁄16" thick p.c. cards • Mates with Series 7000 Receptacles TECHNICAL SPECIFICATIONS Current Rating: 10 amperes Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. †Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Contact Resistance: 6 milliohms, maximum ORDERING CODE 02 000 147 5 200 000 Contacts on Plastic Strips Number of Contacts on Strip .100 ? = 120 max .125 ? = 90 max .150 ? = 80 max .200 ? = 60 max Type of Contact Contact Pattern How the contacts are set on the plastic Contact Spacing 100 = .100 125 = .125 150 = .150 200 = .200 Variation Plating Marking Other 3.2 PATTERN 1 PATTERN 2 PATTERN 3 PATTERN 5 PATTERN 6 2.5 PATTERN 9 34 Varicon® Contact Strip Contact Code Loose Contact Part Number For Card Thickness Silhouette Available Pattern Application Fig # 013 60 5001 1913 00 339 1/16" (0.0625) Module Card Contact 014 60 5001 1923 00 339 3/32" (0.09375) Module Card Contact 135 60 7001 0413 00 339 1/16" (0.0625) Lower Tier w/Wire Hole 137 60 7001 0513 00 339 1/16" (0.0625) Upper Tier w/Wire Hole 147 60 7001 1513 00 339 1/16" (0.0625) Lower Tier 323 60 8240 0213 00 339 1/16" (0.0625) Base Card Contact 5, 6 327 60 8240 0243 00 339 3/32" (0.09375) Base Card Contact 5, 6 332 60 8240 0313 00 339 1/16" (0.0625) Module Card Contact 35 Varicon® Contact Strip Perpendicular Cards – Pad Spacing .200" Contact 114 115 122 +.000 All hole diameters are .052 –.004 Hole locations to be within .006" diameter of true location “X” .060 .060 .250 HOLE LAYOUT MODULE CARD Figure 3 Tandem Cards – Pad Spacings .125"/.150"/.200" CONTACT: 046 HOLE LAYOUT Figure 4 TECHNICAL SPECIFICATIONS Contacts: Contacts on .125", .150" or .200" Centers Contacts supplied on disposable plastic carrier strips. .200" spacing with a max. of 60 contacts. .150" spacing with a max. of 80 contacts. .125" spacing with a max. of 90 contacts. 36 Contact Resistance: 0.006 Ohm, maximum Contact Material and Plating: Phosphor Bronze Gold, 50 microinches minimum, over nickel, 50 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact Current Rating: 8 amperes Varicon® Contact Strip Perpendicular Cards – Pad Spacing .100" (In-Line or Offset) Contact “X” 323 .125 327 .131 Figure 5 TECHNICAL SPECIFICATIONS Contacts: Supplied on disposable plastic carrier strips Current Rating: 5 amperes Contact Resistance: 0.006 Ohm, maximum Contact Material and Plating: Phosphor Bronze †Gold, 50 microinches minimum, over nickel, 50 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact Parallel Cards – .213" Between Cards Contact 323 327 “X” .125 .131 Figure 6 37 Varicon® Contact Strip – Technical Parallel Cards – .438" Between Cards Contact 114 122 “X” .060 .250 Figure 1 TECHNICAL SPECIFICATIONS Contacts: Supplied on disposable plastic carrier strips Current Rating: 8 amperes Contact Resistance: 0.006 Ohm, maximum Contact Material and Plating: Phosphor Bronze Gold, 50 microinches minimum, over nickel, 50 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact • Contacts – Contacts are available on four spacings; each spacing has a corresponding maximum number of contacts. Fewer contacts can be ordered. .200" spacing with a max. of 60 contacts per strip .150” spacing with a max. of 80 contacts per strip .125" spacing with a max. of 90 contacts per strip Perpendicular Cards – Pad Spacing .100" FEATURES • For 1⁄16" and 3⁄32" thick p.c. cards • Contacts supplied imbedded in vinyl strips, correctly spaced and ready for insertion and staking into p.c. card • Complete set of plug contacts supplied on two disposable plastic strips, one for upper-tier contacts, the other for lower-tier contacts • Efficient and economical installation equipment includes staking and strip removal tools for all applications RIGHT Hole Layout Contact 114 120 122 +.000 All hole diameters are .052 –.004 Hole locations to be within .006" diameter of true location Figure 2 38 “X” .060 .313 .250 World Class Connections Connector Short Form DIN41612 / EN60603-2 Connectors FFC/FPC Connectors Memory Card Components 39 AVX Products Listing PASSIVES Capacitors Multilayer Ceramic Tantalum Microwave Glass Film Power Film Power Ceramic Ceramic Disc Trimmer BestCap™ Resistors Arrays Timing Devices Resonators Oscillators Crystals Filters EMI SAW Dielectric Thin Film Inductors Fuses Capacitors Couplers Baluns Filters Integrated Passive Components Low Inductance Chip Arrays Capacitor Arrays Dual Resonance Chips Custom IPCs Voltage Suppressors, Varistors and Thermistors Acoustical Piezos CONNECTORS 2mm Hard-Metric for CompactPCI® Automotive Connectors Board to Board Connectors – SMT and Through-Hole Card Edge Compression Custom Designed Connectors Customized Backpanel, Racking and Harnessing Services DIN 41612 Connectors FFC/FPC Connectors Insulation Displacement Connectors I/O Connectors Memory Card Connectors CF, PCMCIA, SD, MMC MOBOTM, I/O, Board to Board and Battery Connectors Press-fit Connectors Varicon® Wire to Board, Crimp or IDC For more information please visit our website at http://www.avx.com NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. © AVX Corporation 40 AMERICAS EUROPE ASIA-PACIFIC ASIA-KED (KYOCERA Electronic Devices) AVX Greenville, SC AVX Limited, England Tel: 864-967-2150 Tel: +44-1276-697000 AVX Northwest, WA AVX S.A.S., France Tel: 360-699-8746 Tel: +33-1-69-18-46-00 AVX/Kyocera, Asia, Ltd., Hong Kong AVX Midwest, IN AVX GmbH, Germany Tel: +852-2363-3303 Tel: 317-861-9184 Tel: +49-0811-95949-0 AVX/Kyocera (S) Pte Ltd., Singapore KED Hong Kong Ltd. Tel: +852-2305-1080/1223 Tel: +65-6286-7555 AVX Mid/Pacific, CA AVX SRL, Italy AVX/Kyocera Yuhan Hoesa, South Korea Tel: 408-988-4900 Tel: +39-02-614-571 Tel: +82-2785-6504 AVX Northeast, MA AVX Czech Republic Tel: 617-479-0345 Tel: +420-57-57-57-521 AVX/Kyocera HK Ltd., Taiwan KED Hong Kong Ltd. Shenzen Tel: +86-755-3398-9600 KED Company Ltd. Shanghai Tel: +86-21-3255-1833 KED Hong Kong Ltd. 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