JKX Series Key features • Sealed IP 68 (mated connectors) • Mechanically keyed : ensures correct polarization and alignment. • Contact arrangements : from 2 to 10 contacts. • Wire gauge range from 28 AWG to 14 AWG. • High contact density in a small space. • Contact termination in either crimp, solder or PCB contacts. Removable contacts User advantages Crimp versions allow easier wiring and maintenance. 6-collet cluster Temporary immersion IP 68 Allows a wide range of cable diameter applications for a single connector. Reduces inventory variations. Part number system FD 1 G 05 M C SDS Shell configuration FD - ER - EP - PC Size 0-1 Keying G Contact layouts 02 ---------- 10 (see page 33) Contact type M : pin Contact termination C : crimp ; S : solder ; P* : straight PCB tails ; Q* : 90° PCB tails ; W : 0.7 mm clipped solder Material & surface plating S : Outer shell in brass alloy with glossy chrome over nickel N : Outer shell in brass alloy with black plating (consult us) D : Obligatory suffix F : socket (in relation with keying) S : Insulator in PPS P : Insulator in Peek (for Ø 0.5 mm contacts only) Obligatory suffix for layouts including contacts of Ø 0.5 mm Options M JKX Series JKX Basic series M : Connector with backnut for protective boot (protective boot to order separately page 34) G : Connector adapted to accomodate larger cables (Ø 4.5 to 6 in size 0 and Ø 6 to 8 in size 1) R : Red dot (possible for FD, PC, ER only) * For receptacles with female contacts only. 31 JKX Series Shell type • Available JKX shells • Dimensions ER : Fixed receptacle, front panel mounting FD : Straight plug with cable clamping Size A B C ØD Size A ØB ØM 0 19.5 4.5 4 18 0 47 12 1.5 to 4.5 1 24.5 8.5 4.5 20 1 57 15 2 to 6 EP : Fixed receptacle, back panel mounting Size A B C PC : Cable mounted receptacle ØD Size A ØB ØC _ _ 2 to 6 0 19.5 4.5 3.2 18 0 _ 1 24.5 6 4 20 1 60 16 Size A ØB ØM 0 51 12 4.6 to 6 1 60 15 6 to 8 • Option G : to accomodate bigger cables 32 JKX Series Keying G keying is available in standard version (0° keying angle, plugs with pin contacts, receptacles with female contacts) for the 4 shell types. Reverse gender available in all layouts. Shell size Key ER EP PC FD 0 G ● ● _ ● 1 G ● ● ● ● ● Concerning the availability of other alternatives, please consult our commercial office. Contacts • Multi contacts inserts Shell size Male insulator Contact viewed from layout wiring side Available Contact types S solder C crimp P* straight Q* 90° PCB tails PCB tails Ø Contact AWG Solder Crimp wire wire Max. Max. Max. current rating (A) Testing voltage (Vrms) Working voltage (Vdc / Vrms) 02 S C P Q 0.9 24 20 10 1400 660/460 03 S C P Q 0.9 24 20 8 1300 600/420 04 S C P Q 0.7 26 22 7 1400 660/460 05 S C P Q 0.7 26 22 6.5 800 400/260 06 S P 0.5 28 - 2.5 680 320/220 07 S P 0.5 28 - 2.5 680 320/220 02 S C P 1.3 20 18 15 1600 760/530 03 S C P Q 1.3 20 18 12 1300 600/420 04 S C P Q 0.9 24 20 10 1900 900/630 05 S C P Q 0.9 24 20 9 1400 660/460 06 S C P Q 0.7 26 22 7 1400 660/460 07 S C P Q 0.7 26 22 7 1400 660/460 08 S C P Q 0.7 26 22 5 1200 600/420 10 S 0.5 28 - 2.5 600 300/200 1 P Inserts with fixed contacts (non removable contacts) * For receptacles with female contacts only JKX Series 0 JKX Series Options • Protective boot Protective boot can accept multiple cable diameters Part number Shell size Dimensions Shell size Option G ØA Ø Câble L min Max. JBX 0 MP* 0 - 2.2 20 1.5 5.5 JBX 1 MP* 1 0 2.6 25 2 7.5 JBX 2 MP* - 1 4 30 3.5 9.7 * Color code Color code Colors Material : ELASTOLLAN (PUR) A blue B white Working temperature : G grey - 40°C ; + 80°C J yellow - 40°F ; + 176°F M brown N black R red V green O orange With each JKX connector, one protective boot can accept diverse cable diameters thus the end-user can manage various cable diameters without bothering with multiple part numbers. • Caps : an efficient protection until 2 bars Part number Ø JKX BR0 15 JKX BR1 17 34 JKX Series Technical characteristics • Material and treatment Standard Component Surface treatment (µm) Material ISO ASTM Cr Ni Au Outer shell and collet nut Brass CuZn40Pb3 C38500/C360 0.1 - 0.6 5-8 - Latching sleeve & metal collet Brass CuZn40Pb3 C38500/C360 - 5-8 - Shielding ring Brass CuZn40Pb3 C38500/C360 - 3-7 - Nut Brass CuZn40Pb3 C38500/C360 5-8 - Tapered washer and half bushes Brass CuZn40Pb3 C38500/C360 - 5-8 - Socket contact (1) Copper-nickel CuNi1Pb1P CDA C 19150 - 3-5 0.5 Pin contact (1) Brass CuZn35Pb2 C35300/C360 - 3-5 0.5 Clip Beryllium copper CuBe1,9 C17200/C360 - - - (1) Gold thickness as per MIL-G-45204C type 1, class 00. Material Color Temperature withstanding or PEEK + 15%GF black brown - 65°C + 200°C - 50°C + 250°C - 85°F + 392°F - 58°F + 482°F Plastic collet PA 6/6 + MoS2 black - 55°C + 125°C - 67°F + 257°F Cable seal Silicon rubber red - 50°C + 250°C - 58°F + 482°F Insert PPS + 40%GF • Mechanical and climatics Characteristics Values Standard Method Endurance > 1000 cycles (except for 0.7 mm crimp contacts for which endurance is limited to 500 cycles) MIL-STD 1344A 2016.1 Shock 50 g, duration 6 ms ; contact Ø 0.7 mm and 0.9 mm 100 g, duration 6 ms ; contact Ø 1.3 mm - 1.6 mm and 2 mm MIL-STD 1344A 2004.1 Vibrations 10 to 2000 Hz γ = 15 g, contact Ø 0.7 mm and 0.9 mm γ = 20 g, contact Ø 1.3 mm - 1.6 mm and 2 mm MIL-STD 1344A 2005.1 Protection index IP 68 (watertight - 48 hours under 1 m of water) CEI 529 with plastic collets } - 55°C + 125°C - 67°F + 257°F with optional metal collets } - 55°C + 200°C - 67°F + 392°F Operating temperature 35 - - - - JKX Series Component JKX Series Wiring and assembly instructions • Panel cutout +0.2 –0 A B ø+0.3 +0.1 Size 0 1 ØA 14.1 16.1 B 12.6 14.6 • Removable contacts Crimp contacts Contact Usable cables Core section (mm2) ØC ØF 0.7 AWG Max. Contact Endurance current resistance (number rating (A) (mΩ) of cycles) min Max. 0.85 0.129 0.326 22 - 24 - 26 7 5 500 Max. 0.9 1.1 0.205 0.518 20 - 22 - 24 10 3.5 > 1000 1.3 1.4 0.326 0.823 18 - 20 - 22 15 3 > 1000 Solder contacts Contact Usable cables Core section (mm2) ØC ØF 0.7 0.9 1.3 1.0 0.8 1.1 min - Max. 0.3 0.21 0.60 AWG 22 24 20 Max. Contact Endurance current resistance (number rating (A) (mΩ) of cycles) 7 10 15 5 3.5 3 500 Max. > 1000 > 1000 The conductor bucket on the solder contacts is designed with an angle to form a cup into which the solder can flow easily. • Fixed contacts Solder contacts Contact Contacts for PCB Usable cables Core section (mm2) Max. AWG Max. Contact Endurance current resistance (number rating (A) (mΩ) of cycles) ØC ØF Shell size 0.5 0.5 0-1 0.096 28 5 10 > 1000 0.7 0.63 0-1 0.15 26 7 5 > 1000 Contacts for PCB Contact length dimensions “L” PCB tail length size 0 dimension “L” 5.5 mm 0.7 mm female PCB tail length size 0 dimension “L” 3.5 mm 0.7 mm female PCB tail length size 1 dimension “L” 4.0 mm 0.9 mm female PCB tail length size 0 dimension “L” 3.5 mm 0.9 mm female PCB tail length size 1 dimension “L” 4.0 mm 1.3 mm female PCB tail length size 1 dimension “L” 4.0 mm, dimension “F” 0.7 mm 36 JKX Series Wiring and assembly instructions • Cable stripping for connectors with crimp contacts Shell size Ø Contacts ≤ 1.6 15 > 1.6 ØI : diameter over insulation ≤ 1.35 0.7 1 15 > 1.35 0.9 17 > 1.35 ≤ 1.6 0.9 17 > 1.6 ≤ 2.1 1.3 Stripping for FD / PC C L ≤ 1.35 0.7 0 ØI 17 > 2.1 T 4 7 5.5 4 7 5.5 4 8 5.5 4 8 5.5 4 8 5.5 • Cable stripping for connectors with solder contacts Shell size Ø Contacts 0.5 0.7 0.9 0.5 0.7 0.9 1.3 0 1 L 11 12 12 13 14 14 14 Stripping for FD / PC S 2 3 3 2 3 3 3.5 T 7 7 7 8 8 8 8 • Watertightness design (mated connectors) Fixed receptacle JKX Series Straight plug ➀ : O’ring for sealing between receptacle and plug shell ➁ : O’ring for sealing between receptacle and panel ➂ : O’ring for sealing between plug body and backshell ➃ : seals to accomodate variety of cable diameters 37 JKX Series Wiring and assembly instructions : STRAIGHT PLUG • Cable stripping : see page 37 • Connector preparation 1 - Select the proper collet seal ➂ (see page 39). ➃ and the cable 2 - Slide protective boot ➅, the backnut ➄, the collet ➃, the cable seal ➂, the outershell ➁ and the taper seat ➀ onto the cable. Strip end of cable (see pg. 16) • Contacts wiring : crimp contacts 1 - Select the proper crimping tool (see page 48) 2 - Adjust the crimping tool based on the wire size “AWG”. (See wire size and crimp tool settings on the back of this locator.) 3 - Crimp the contacts ➃ then insert the contact into the insulator until the clip is fully seated and cannot be removed. • Contacts wiring : solder contacts Fixed solder contacts 0.5 mm and 0.7 mm Removable solder contacts from 0.9 mm to 1.3 mm 1 - Insert wire into solder cup and solder 1 - Insert wire into solder cup and solder 2 - Insert the contact into the insulator until the clip is fully seated and cannot be removed. • Connector assembly 1 - In case of shielded cable, comb out the shield and fold back over the tapper seat ➀. 2 - Position 2 half bushes ➈, making sure that the insert key appears through the windows of one bush. 3 - Position the taper seat ➀ on the half bushes ➈. 4 - Position all the sub-assembly in connector housing ➉, making sure to keep the subassembly well aligned. 5 - Screw the outershell ➁ following the torque values on page 39. Install the cable seal ➂ and the collet ➃ into the outershell ➁ then screw the backnut ➄ till bottoming. Use 2 wrenches well positionned on the flats A and B. Place a wrench to grip flats B, use the other wrench to tighten the backnut at the flats A following the torque values on page 39. 6 - Install the protective boot ➅ if applicable. 38 JKX Series Wiring and assembly instructions • Collets selection according to cable diameters 3 or 5 collets per shell size allow a wide range of cable diameters for a single connector. Cable out diameters are for information only, since values will change with each cable construction. Collet number 2 1 2 3 4 5 1 4 6 3 5 Shell size 0 1.5 - 2.5 2.6 - 3.5 3.6 - 4.5 - Cable diameter Size 0, option G Shell size 1 2 - 2.5 2.6 - 3.5 3.6 - 4.5 4.6 - 5.5 4.6 - 5.5 5.6 - 6 5.6 - 6 Size 1, option G 6.1 - 6.7 6.8 - 7.7 7.8 - 8 Collet number 4 in shell size 0 and collet number 6 in shell size 1 are not used. • Cable seal selections according to cable size Cable gland ØA 2 3.5 2.5 4 5.5 7 ØA Discreet application based on cable diameter Shell size 0 1.5 - 2.9 3 - 4.5 Cable diameter Size 0, option G Shell size 1 Size 1, option G 2 - 3.4 3.5 - 4.9 5-6 4.6 - 4.9 5-6 6.1 - 6.4 6.5 - 8 • Shielding Tested according to MIL-STD 1344 A, method 3007 Tools 1 3 0 (option G) 1 1 Size (option G) 16 x 1 14 x 1 (jaw dimensions) 0 4 Tool dimensions Advised torque* in Nm mm 0 A • Coupling torques Size Electrical continuity (mΩ) JKX Series mV G Shell size 0 1.6 / 1.8 / 1.5 2 2 2.5 8 0.8 0.8 1 1 10 0 (option G) 1 17 19 *Apply thread lock to back nut prior to assembly. 39 13 10 11 Tool numbers can be found on page 32 Torque values are the maximum allowable for each connector size. Torque values will vary due to the type and size of the cable used 1 (option G) 12 14 JBX Series sealed version size 2 Key features • Sealed IP 67 (mated connectors)(FE, EC, SE, & PC) • Watertight receptacles IP68 (HC & HH) • Mechanically keyed : ensure correct polarisation and alignment. • Contact arrangements : from 2 to 19 contacts. • Wire gauge range from 26 AWG to 12 AWG. • High contact density in a small space. • Contact termination in either crimp, solder or PCB contacts. User advantages 6-collet cluster Wet environment IP67 Removable contacts (EC, FE, SE & PE) Allows a wide range of cable diameter applications for a single connector. Reduces inventory variations. Crimp versions allow easier wiring and maintenance. Part number system JBX Basic series FE 2 G 12 M Shell type FE-HH-HC-EC-PE-SE Shell size 2 Keying G Contact layouts 02 ---------- 19 Contact type M : pin Contact termination C : crimp ; S : solder ; P* : straight PCB tails ; Q* : 90° PCB tails Material & surface plating S : Outer shell in brass alloy with chrome over nickel N : Outer shell in brass alloy with black plating (consult us) F : socket (in relation with keying) D : Obligatory suffix S : Obligatory suffix Option R : FE, PE, HH, & HC N/A for EC & SE * For receptacles with female contacts only. 40 C S D S R