ERNI Systems Technology

ERNI Systems Technology
Backplanes and Complete Systems: Design, Simulation, Production and Test
www.erni.com
Catalog E 074601
07/10
Edition 1
Development – From beginning to end
Product concept
■
From idea to the specification sheet
■
Structuring
– Connector selection
– Shape factor
– Communication and connection structures
Equipment
■
Experienced team of developers - with over
20 years of development experience
Simulation
Electrical
– Current distribution
– Signal integrity
■
Thermal
■
Equipment
■
CST MICROWAVE STUDIO®
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Agilent ADS®
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Flomerics CFD®
y
z
x
ERNI component assembly
Pressfit technology
■
Fully automatic pressfit assembly
with automated inspection (AOI)
■
Hand press systems with PC control
■
Process control and monitoring,
recording the press-in forces
■
Tools available for all
connector designs
■
Suitable for large sizes (1400 mm x 600 mm)
Soldering technology
■
Vapor phase soldering system
■
Convection soldering system
■
Selective soldering system
Cable production
■
IDC, crimping, soldering, etc.
■
Fully automated systems for IDC ribbon cable
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Fully automated IDC single strand
■
Fully automatic crimp center
■
Semi-automated systems for medium
unit quantities: stripper crimper, IDC, etc.
■
Printing
■
Tests performed alongside production
Let our experience work for you!
2
System layout
■
Signal routing and optimization
■
Component positioning
■
Power supply
■
Electrical safety
Mechanical construction – electronic packaging
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Sheet-bending structures
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Profile-based structures
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Composite designs
Equipment
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ORCAD®
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Mentor Integra®
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Mentor Expedition®
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Bartels AutoEngineer®
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Solid Works®
Equipment
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Solid Works®
Subracks/integration
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Housing, backplane, voltage supply,
fan, cabling
■
4 ESD assembly lines for subracks
■
Fully equipped testing stations for the safety
test and system/function tests
■
Electrical and mechanical accessories for
a ready-to-deliver product
■
Packaging
Final inspection of backplanes
■
Fully automatic backplane test
(AOI and electrical check)
■
Solutions for high contact density
(> 100,000 test points,
PCBs up to 1400 mm x 600 mm)
■
Connection test
(up to 2 A and 4-pin measurement),
insulation test (up to 1500 V) and
check of passive components
■
Impedence test upon request
■
Additional tests upon request
3
ERNI Systems’ range of services
From prototype to series product
Prototype construction
■
Strategic partnerships with PCB manufacturers
and mechanical component producers
■
Resources for prototypes
Express PCB production
■
24h assembly service
Small batch production
Variable production without minimum
unit quantities
■
Semi-automatic assembly
■
Alternative production in North America
and Europe
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ERNI EPC3X Hydropneumatic Pressfit Center
■
Evaluation of the production efficiency
■
Production process oriented toward volume
■
ERNI EPC3X overview
Process monitoring
■
Slide table
■
PCB thickness monitoring
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Up to 30 kN press-in force
■
Supplier management
■
PCB and SMT
■
Statistical process control (SPC)
■
Adapters and tools directly from ERNI
Let our experience work for you!
4
Global series production
■
Fully automatic pressfit assembly with
automated inspection (AOI)
■
Hand press systems with PC control
■
Process control and monitoring,
recording the press-in forces
■
Tools available for all connector designs
■
Suitable for large sizes (1400 x 600 mm)
■
UL-certified production E 258941
Logistical service around the world
Semi-automatic pressing-in
Fully automatic pressing-in
Maximum PCB size:
1400 mm x 600 mm x 10 mm
■
■
■
■
Global cable series production
Supplier management
■
Cable production
IDC, crimping, soldering, etc.
Fully automated systems for
IDC ribbon cable production
Semi-automated systems for
medium unit quantities
Printing
Tests performed alongside production
■
High degree of automation in cable production
and testing
■
Tests performed alongside production
– Micrographs for production approval in the
cable production
– Extraction force tests
– IPC-A620 class 2
– Visual inspections following every operation
– Adjustment gauges, check of the torques,
etc. during assembly operations
– UL-certified production E 332028
Logistical service around the world
Flat and round cables, crimp, IDC, soldered
Logistics and strategic partnership
■
■
■
■
Global procurement of PCBs and
components
Supplier evaluation
■
■
■
Preferred suppliers
QA agreements and audits
Prototypes in shortest time
Customer-specific logistics agreements
High quality standardd
5
ERNI integration
Subrack production
Complete subrack solutions
■
Chassis with
– Backplane
– Power supply
– Ventilation
– Cooling units
– Cables
■
ESD protection at assembly line
■
State-of-the-art automatic test equipment
■
■
Test from A to Z
State-of-the-art test
■
Every pitch, every connector, every BP size
■
Low set-up costs, quick test set-up
■
Test against circuit network list
– Continuity
– Insulation
– Passive components
■
Automated optical inspection (AOI) recognizes
– Twisted or incorrect components
– Bent pins
– Missing pins
– Incompletely pressed-in connectors
■
Stores all images and test results
■
No restriction for test points
■
Coordinate measurement
Let our experience work for you!
6
Comprehensive consultation for all aspects,
such as
– Mechanics
– Security
– System monitoring
– Heat dissipation
Customer-specific packaging
Quality is our obligation
We have developed and built our connectors since 1960. We design and build our own connector production
equipment, our own computer-operated connector presses and our unique fully automatic press-in center with
robot technology.
Customer
ERNI Sales & Development Support
ERNI
Connectors
&
Cable
Development
&
Construction
Pressfit technology
&
Integration
Soldering technology
&
Integration
Development phases
1
Concept creation
2
Pre-design simulation
3
Design
4
Prototyping
5
Design verification + approval
6
Pre-production series
7
Local series production
Services and products
■
We install components from every manufacturer
■
Cost reduction when using ERNI products
■
No tool costs if ERNI connectors are used
■
Customer-specific connector development
and production
■
24-hour service for express production and
delivery
■
No order is too small or too large
Development and production
■
We combine your ideas, ERNI products and
the development experience of our engineers
in order to have your product created
■
ERNI can help you during every stage of
your system development, from the design to
the series production
■
Backplane revision for cost reduction and
to increase system performance
■
Flexibility to relocate production internationally
between similar production facilities
■
Low one-off costs for test set-ups
■
We build our own connectors, tools and presses,
whereby our customers are offered a high level
of experience
■
Highest degree of automation of all system
production providers
Quality and reliability
■
Our high quality standard ensures that
ERNI production is good production
■
State-of-the-art test technologies
■
Maximum of 3 day test set-up time thanks to
the flexibility of our testing options
■
ISO 9000 certified
■
UL approved
■
TS 16949 in planning
■
All machine operators are IPC-A610 trained
■
IPC-A610 class 2
7
Whatever you need:
In line with your design. In line with your schedule.
Whatever your unit quantity.
ERNI Systems is an ideal solution for a “ready-for-operation” production service: We produce customer-specific backplanes and
complete system platforms in small and large unit quantities. If you see our EPC III pick-and-place pressfit center in operation, then
you know how much ERNI know-how the production contains. From tape-and-reel packaging to the shape and color of component
housing; from SMT, THR or pressfit connections to specially developed tools: Each individual process is optimized for automated
processing. The measurement of the position of the contacts is performed by camera systems before pressing-in with a defined
force. The PCBs are assembled, soldered and then tested as per exact specifications. We apply all the technical advances of system
technology for our customers.
ERNI Electronics GmbH
The Technology Center
Connectors
Development + Production
Backplanes and
complete systems
Development + Production
SMT & THT Soldering
Development +Production
Cable assembly
Development + Production
ERNI Electronics GmbH
Seestrasse 9
73099 Adelberg, Germany
Tel.: +49 7166 / 50-0
Fax: +49 7166 / 50-282
[email protected]
Catalog E 074601
ERNI Electronics, Inc.
2201 Westwood Ave
Richmond, VA 23230 USA
Tel.: +1 804-228-4100
Fax: +1 804-228-4099
[email protected]
07/10
ERNI Asia Holding Pte Ltd
Blk 4008 Ang Mo Kio Avenue 10
#04-01/02 Techplace I
Singapore 569625
Tel.: +65 6 555 5885
Fax: +65 6 555 5995
[email protected]
Edition 1