Cable Connector Housings for D-Subminiature connectors, Series TMC www.erni.com Catalog E 023975 10/09 Edition 2 www.erni.com Catalog E 023975 10/09 Edition 2 Cable Connector Housings for D-Sub Connectors Table Of Contents Housing versions KSG 200, KSG 185 and KSG 183, General and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Cable Connector Housing Series KSG 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Individual parts of cable connectors housing Series KSG 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Kits of cable connector housing Series KSG 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Structure of KSG 200 with construction details for shielding and ESD protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Shield attenuation diagram, measured using wire injection method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Cable Connector Housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Dimensions of cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Table of dimensions cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Individual parts cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Kits of cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Kits of locking bolts and #4/40 for cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Parts for coding cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Separate accessories for Cable connector housing Series KSG 185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Cable Connector Housing Series 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Dimensions of cable connector housing Series KSG 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Table of dimensions cable connector housing Series KSG 183P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Individual parts cable connector housing Series KSG 183P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Kits of cable connector housing Series KSG 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Seperate accessories for cable connector housing Series KSG 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Catalog E 023975 10/09 Edition 2 www.erni.com 1 Cable Connector Housings for D-Sub Connectors Housing Versions KSG 200, KSG 185 and KSG 183 General Features ERNI offers three different versions of connector housing for Series TMC connectors acc. To DIN 41 652 and MIL C-24308. • KSG 200 Fully insulated housing with integrated shielding plates • KSG 185 Housing with snap-in latches and/or screw locking, integrated coding • KSG 183 Housing with snap-in latches All three versions of housing are of two-shell design which allows the wring of the female or male connectors prior to housing assembly. All three housing versions can easily be disassembled. With the KSG 185 (cable connector housing Series KSG 185) it is possible to lock the two shell halves with snap- in latches. There is also a screw for vibration-proof applications. The connector shell halves of Series KSG 183 are screwed together after wiring. • Fully insulated housing • Two-shell design to facilitate assembly • Various types of locking such as snap-in, slide and screw locking • Reliable strain relief with strain relief clamp • Cable entry: KSG 200 one 15°entry KSG 185 sizes 9 and 15, one 75° entry sizes 25, 37 and 50 two 75° entries KSG 183 size 9, one 90° entry-sizes 15, 25, 37 and 50, three 30° and 90° entries • Cable sleeves and blind plugs included • All parts needed to mount the housing are supplied • KSG 200 with optimal ESD-protection and high EMI/RFI shielding • KSG 200 with integrated shielding plates • KSG 185 with integrated coding • KSG 185 available in metallized version as well For applications with screw locking the KSG 185 offers locking parts for thread types M3 and #4/40 NC-2 A. 2 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 200 Fully insulated housing with integrated shielding plates The illustration below shows a 37 pin housing Dimensions of cable connector housing Series KSG 200 The illustration below shows a 37 pin housing Number of Pins 9 15 25 37 50 Catalog E 023975 10/09 Edition 2 www.erni.com c 33.0 41.3 55.0 71.5 - Cable diameter 4-8.5 4-11 4-11 4-11 - 3 Cable Connector Housings for D-Sub Connectors Series KSG 200 Design of strain relief elements The strain relief elements consist of two die-cast zinc components. Contact with the braided shield is accomplished by the clamps, as the screws are tightened. Design of interface between shielding and D-Sub The lamellar indents of the shielding plates will guide the ground connections from the cable shield via the strain relief clamp to the D-Sub connector. These lamellar indents make contact along the entire length of the connector. Easy assembly The KSG 200 consists of two half-shells which simply latch together. These latches can be opened again if the device needs to be serviced. The two half-shells can also be screwed together. 4 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 200 Individual parts of cable connectors housing Series KSG 200 Housing with internal shielding plates The illustration below shows a 37 pin housing 8 5 4 3 6 7 9 1 2 Individual parts Item Description Material 1 2 3 4 5 6 7 8 9 Roundhead tapping screws B 2.2 x 9.5 DIN 7981 Connector housing upper part with riveted shielding plate Flathead srews ISO 7405 M 2.5 x 10.0 – H Terminal (upper Part) Terminal (lower Part) Cover plate ø 6.0 mm Cover plate ø 9.0 mm (only 25 and37 pin) Connector housing lower part with riveted shielding plate Knurled srews M3 or #4/40 Galvanized steel PC / German Silver Galvanized steel Die-cast zinc Die-cast zinc PC PC PC / German Silver Galvanized steel /PC Catalog E 023975 10/09 Edition 2 www.erni.com 5 Cable Connector Housings for D-Sub Connectors Series KSG 200 Kits of cable connector housing Series KSG 200 Cable connector housings of Series KSG 200 are supplied as kits or as spare parts. The internal shielding plates are permanently attached by rivets. Standard packaging unit contains 1 pcs as kits. Larger packaging units are also available on request (e.g. a complete package contains 250 pcs.) Ordering Information with riveted shielding plates incl. knurled srews M3 Housing Size Packaged as kits / Part Number 9 063385 15 063384 25 063383 37 063380 50 - with riveted shielding plates incl. knurled srews #4/40 Housing Size 6 Catalog E 023975 Packaged as kits / Part Number 9 063389 15 063388 25 063387 37 063386 50 - 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 200 Structure of KSG 200 with construction details for shielding and ESD protection Braided shield, flat below strain relief shell Connector lies flat against housing Grounding bar with and without grounding pin ensures grounding to the PCB Lamellar grounding indents ensure reliable contact between male and female connectors Shield attenuation diagram, measured using wire injection method Catalog E 023975 10/09 Edition 2 www.erni.com 7 Cable Connector Housings for D-Sub Connectors Series KSG 185 With engagement and / or screw locking; integrated coding; metallized version Dimensions of cable connector housing Series KSG 185 Dimensions with coding frame Illustrated for 9 and 15 pin housing sizes 8 Dimensions without coding frame Illustrated for 25, 37 and 50 pin housing sizes Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 185 Dimensions of locking parts Dimensions of panel cutout Dimensions of cable coupler cable connector housing Series KSG 185 Housing sizes 25, 37 and 50 Table of dimensions cable connector housing Series KSG 185 Sizes a b c d e f g h j k l t 9 25.0 36.0 33.0 42.0 43.0 22,2 11,1 12,5 6,5 13.0 41,5 74.0 15 33,3 36.0 41,3 50,3 43.0 30,5 15,25 16,65 6,5 13.0 41,5 74.0 25 47.0 36.0 55.0 64.0 43.0 44,3 22,15 23,5 6,5 13.0 41,5 74.0 37 63,5 36.0 71,5 80,5 43.0 60,7 30,35 31,75 6,5 13.0 41,5 74.0 50 61,1 36.0 69,1 78,1 43.0 58,3 29,15 30,55 7,9 15,8 41,5 74.0 Catalog E 023975 10/09 Edition 2 www.erni.com 9 Cable Connector Housings for D-Sub Connectors Series KSG 185 Individual parts cable connector housing Series KSG 185 Housing material: polycarbonate Individual parts Item Description 1 2 3 4 5 6 7 8 9 10 11 12 Coding star Connector housing shell halves Hex nut M3 DIN 934 Spring washer A3 DIN 127 Coding frame Locking bolt Knurled srew Latch-lever, left Cheese-head screw B 2.5 x 8.0 DIN 84 Strain relief clamp Strain relief clamp Cable sleeve: ø 6.5 mm for size 9 ø 8.5 mm for size 15 and 25 ø 10.5 mm for size 37 and 50 Latch-lever, right Blind plug Cheese-head tapping screw: 9 – 37 pin: B 2.2 x 9.5 DIN 7971 50 pin: B 2.2 x 13.0 DIN 7971 13 14 15 ltems 1, 5, 6, 7, 8, and 13 are accessories and not included Housing material ABS metallized Individual parts Item Description 1 2 3 4 5 6 7 8 9 10 11 12 Coding star Connector housing shell halves Hex nut M3 DIN 934 Spring washer A3 DIN 127 Coding frame Locking bolt Knurled srew Latch-lever, left Strain relief clamp Latch-lever, right Blind plug Cheese-head screw: M 2.5 x 10.0 ISO 1207 M 2.5 x 12.0 ISO 1207 Pan-head tapping screw: 9 – 37 pin: B 2.2 x 9.5 DIN 7971 50 pin:B 2.2 x 13.0 DIN 7971 13 ltems 1, 5, 6, 7, 8, and 10 are accessories and not included in the connector housing kit. Explanation: If the metallized cable connector housing is used, only one strain relief clamp is required. It is screwed directly to the connector shell half to make contact with the screening. There is no need for the cable sleeve. 10 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 185 Kits of cable connector housing Series KSG 185 Cable connector housings series KSG 185 are supplied as kits. Items 2,9,10,11,12,14 and 15 are not included in the kit of the non-metallized version, housing material PC. Metallized cable connector housings are also packed as kits. Items included: 2,9,11,12 and 13. Larger packaging units are available on request (i.e. housing kits in a complete package). Ordering Information Housing material polycarbonate 30% GV Color pebble gray, RAL 7032 Housing material ABS metallized Housing Size Housing Size Part-No. Kit Part-No. Kit 9 423554 9 423559 15 423555 15 423560 25 423556 25 423561 37 423557 37 423562 50 423558 50 423563 The ordering details specified apply to connector housings with one cable entry. Kits with accessories for two cable entries on request Kits of locking bolts and #4/40 for cable connector housing Series KSG 185 Material: Steel, surface-treated Total length Part-No. Kit M3 15.0 mm 024912 M3 20.0 mm 024913 #4/40 15.0 mm 024915 NC2A 20.0 mm 024914 Catalog E 023975 10/09 Edition 2 www.erni.com 11 Cable Connector Housings for D-Sub Connectors Series KSG 185 Separate accessories for cable connector housing Series KSG 185 Description Quantity Material Latch-lever, right 1 PC black 423215 Latch-lever, left 1 PC black 423080 Knurled screw M3, lenght 29.5 mm 2 Steel, surface-treated 014865 Knurled screw M3, lenght 42.8 mm 2 Steel, surface-treated 014863 Knurled screw #4/40, lenght 29.5 mm 2 Steel, surface-treated 014869 Knurled screw #4/40, lenght 42.8mm 2 Steel, surface-treated 014871 Part Number 033014 Coding star with 4 coding wedges Description Inner diameter Material Cable sleeve 6.5 mm (1 in a set for housing sizes 9) Rubber black 423895 Cable sleeve 8.5 mm (1 in a set for housing sizes 15, 25) Rubber black 423894 Cable sleeve 10.5 mm (1 in a set for housing sizes 37, 50) Rubber black 083351 Braided shield, flat below strain relief shell Connector lies flat against housing Grounding bar with and without grounding pin ensures grounding to the PCB 12 Part Number Catalog E 023975 Lamellar grounding indents ensure reliable contact between male and female connectors 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 183 With snap-in locking Dimensions of cable connector housing Series KSG 183 Front-panel assembly Catalog E 023975 Back-panel assembly 10/09 Edition 2 www.erni.com 13 Cable Connector Housings for D-Sub Connectors Series KSG 183 Dimensions of panel cutout cable connector housing Series KSG 183 Front–panel assembly Back-panel assembly Dimensions of cable coupler cable connector housing Series KSG 183 Table of dimensions cable connector housing Series KSG 183 Sizes a b c d e f g h j k l m 9 25.0 25.0 45.0 49.0 35.0 22.2 11.1 12.5 6.5 13.0 32.0 16.0 15 33.3 34.0 53.0 57.0 44.0 30.5 15.25 16.65 6.5 13.0 40.3 20.15 25 47.0 34.0 67.0 71.0 44.0 44.3 22.15 23.5 6.5 13.0 54.0 27.0 37 63.5 40.0 83.0 87.0 50.0 60.7 30.35 31.75 6.5 13.0 70.5 35.25 50 61.1 40.0 81.0 85.0 50.0 58.3 29.15 30.55 7.9 15.8 68.1 34.05 Sizes n o p r s 9 20.5 10.25 34.0 5.7 11.4 15 28.8 14.4 43.0 5.7 11.4 25 42.5 21.25 43.0 5.7 11.4 37 59.1 29.55 49.0 5.7 11.4 50 56.3 28.15 49.0 7.05 14.1 14 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Series KSG 183 Individual parts cable connector housing Series KSG 183 Individual parts Item Description 1 2 3 4 5 6 7 Connector housing shell halves latching bracket Latch-lever Cheese-head screw M 2.5 x 10.0 DIN 84 Blind plug Cheese-head screw M 2.5 x 8.0 DIN 84 Cable sleeve 6,5 mm dia, for size 9, 10,5mm dia, for size 15 to 50 Strain relief clamp Strain relief clamp Cheese-head screw B 2.9 x 9.5 DIN 7971 Hex nut M2.5 DIN 934 8 9 10 11 ltems 2 and 3 are accessories and not included in the connector housing kit. Kits of cable connector housings Series KSG 183 Series KSG 183 cable connector housings are supplied as kits. Items included: 1, 4, 5, 6, 7, 8, 9, 10, 11. Larger packaging units are available on request (e.g. 100 housing kits in a complete package). Ordering Information Housing material polycarbonate 30% GV Color pebble gray, RAL 7032 Housing Size Part-No. Kit 9 183001 15 183020 25 183040 37 183060 50 183080 The ordering details specified apply to connector housings with one cable entry. Kits with accessories for two cable entries on request Catalog E 023975 10/09 Edition 2 www.erni.com 15 Cable Connector Housings for D-Sub Connectors Series KSG 183 Seperate accessories for cable connector housings Series KSG 183 Description Quantity* Material Latch-lever 2 PC black 183130 Latching bracket 2 Steel, surface-treated 014915 Cheese-headscrew B2.9 x 11.0 DIN 7971 for back-panel assembly and for cable couplers 2 Steel, surface-treated 413346 Description Size Material* PC intermediate plate 9 Polycarbonate 183132 15 Polycarbonate 183135 25 Polycarbonate 183138 37 Polycarbonate 183141 50 Polycarbonate 183144 Part Number * per cable connector housing Part Number * Polycarbonate 30% GV grey Ral 7032 For advice on usaging the intermediate plate please see page 15 Description Inner diameter Material Cable sleeve 10.5 mm (1 in a set for housing sizes 15-50) Rubber black 423894 Cable sleeve 6.5 mm (1 in a set for housing size 9 Rubber black 083352 16 Catalog E 023975 10/09 Edition 2 Part Number www.erni.com Cable Connector Housings for D-Sub Connectors Part Number Index Part Number Page 014863. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 014865. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 014869. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 014871. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 014915. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 024912. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 024913. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 024914. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 024915. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Part Number Page 423562. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423563. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 423894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423895. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 033014. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 063380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 063389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 083351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 083352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183001. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183020. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183040. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183060. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183080. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 183130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 183144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 413346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 423080. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 423554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423555. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423556. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423557. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423558. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423560. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 423561. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Catalog E 023975 10/09 Edition 2 www.erni.com 17 Cable Connector Housings for D-Sub Connectors Notes 18 Catalog E 023975 10/09 Edition 2 www.erni.com Cable Connector Housings for D-Sub Connectors Notes Catalog E 023975 10/09 Edition 2 www.erni.com 19 Cable Connector Housings for D-Sub Connectors Notes 20 Catalog E 023975 10/09 Edition 2 www.erni.com Member www.erni.com Catalog E 023975 10/09 Edition 2 ERNI Electronics GmbH & Co. KG Seestrasse 9 73099 Adelberg/Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] Europe ERNI Electronics, Inc. 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] North America ERNI Asia Holding Pte Ltd. Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] Asia South America Australia Africa Japan Canada Mexico New Zealand www.erni.com © ERNI Electronics GmbH Co. KG 2009 • Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MaxiBridge ®, ERmet ®, ERmet ZD ®, ERbic ® and ERNIPRESS ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG. Catalog E 023975 10/09 Edition 2