ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 1 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 94 Miniature Rack and Panel DPA DPA-Miniature Rack/Panel DPA plugs are rugged, miniature rack/panel plugs utilizing maximum insert space in a one-piece shell. Polarization is accomplished with a keystone cornered shell and the coupling means is friction. Operating temperature for the DPA is - 55 C to + 125 C (-67 F to + 257 F) DPAF - Float Mount Shells DPAF plugs are DPA plugs with four rivets with washers on the contact termination side of the connector. Floating rivets are .093 (2.36) I.D. with a minimum of .032 (0.81) float. Rack and Panel H DPAL - Large Flange Shells DPAL plugs are DPA plugs with a large flange. DPAMA - Little CAESAR' Contact Assembly DPAMA plugs are DPA plugs with the proven LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Insertion requires no tool; extraction requires an expendable plastic tool. Hard dielectric, closedentry socket insert has lead-in chamfers for positive mating of pin contacts. Contacts are of simpler, stronger design for greater resistance to bending or damge and are crimplable with the M22520/1-01 tool. Material Specifications Shell Insulator Contacts DPA/DPAF/DPAL DPAMA Material Aluminum alloy Aluminum alloy Finish Cadmium plate with yellow chromate Cadmium plate with yellow chromate Material Melamine Diallyl phthalate Material Copper alloy Copper alloy Finish Gold over copper alloy Gold over copper alloy Termination Solder pot Crimp How to Order DPA DPA DPA R MA - 24C2 32 32 - 34 P 34 P 33 S - * SERIES PREFIX RoHS CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE MOUNTING HOLE STYLE MODIFIER RoHS version R - RoHS compatible CLASS F - Float mount shell L - Large flange shell MA - LITTLE CAESAR contact assembly with crimp, snap in contacts CONTACT ARRANGEMENT SHELL TYPE 33 for plug, 34 for receptacle CONTACT TYPE P - Pin S - Socket MOUNTING HOLE STYLES DPA No Dash - .093 (2.36) Dia. A - .093 (2.36) Dia., countersunk 82 to .173 (4.39) Dia. B - .120 (3.05) Dia., countersunk 100 to .225 (5.72) Dia. C - .093 (2.36) Dia., countersunk 100 to - .182 (4.62) Dia. E - .120 (3.05) Dia. F - .100 (2.54) Dia. G - .120 (3.05) Dia., countersunk 82 to .203 (5.16) Dia. H - Tapped #4-40 NC-2 J - .093 (2.36) Dia., countersunk 100 to .192 (4.88) Dia. DPAMA No Dash - .093 (2.36) Dia., countersunk 82 to .173 (4.39) Dia. - .093 (2.36) Dia. A - .120 (3.05) Dia,. countersunk 100 to B .225 (5.72) Dia. - .093 (2.36) Dia., countersunk 100 to C .182 (4.62) Dia. - .136 (3.45) Dia. D - .120 (3.05) Dia. E - .100 (2.54) Dia. F - .120 (3.05) Dia., countersunk 82 to G .203 (5.16) Dia. - Tapped #4-40 NC-2 H MODIFIER Add FO to order connector less contacts. Consult factory for other modifications. Arrangements with coax contacts, such as 24C2, may be ordered without coax contacts by substituting a "W" for teh "C" e.g., DPA-24C2-34P with two coax contacts becomes DPA-24W2-34P with two cavities. The customer can then order separately any snap in coax contact shown on page 99. The customer is thus able to "create" arrangements with infinite combinations of coax contacts. RoHS Finish Zinc Plate per ASTM-B-633 with Clear Trivalent Chromate Coating Dimensions shown in inches (mm) Specifications and dimensions subject to change H-94 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 95 Miniature Rack and Panel DPA Solid Shell DPA-33 DPA-34 4 HOLES .093 (2.36) DIA. 1.000 (25.40) .468 (11.89) 2.000 (50.80) .187 R. TYP. (4.75) .500 +_ .005 (12.70 +_ 0.13) .078 (1.98) .078 (1.98) .907 +_ .015 (23.04 +_ 0.38) 1.780 +_ .005 (45.21 +_ 0.13) .500 +_ .005 (12.70 +_ 0.13) 2.000 (50.80) .187 (4.75) R. TYP. .750 (19.05) .812 (20.62) INSULATOR INSULATOR Large Flange Shell DPAL-33 DPAL-34 .468 (11.89) 2.188 (55.58) .766 +_ .015 (19.46 +_ 0.38) .187 (4.75) R. TYP. 1.391 +_ .015 (35.33 +_ 0.38) 1.312 (33.32) 4 HOLES .189 (4.80) DIA. .093 (2.36) 2.188 (55.58) .078 (1.98) 1.312 (33.32) .500 +_ .005 (12.70 +_ 0.13) .625 (15.88) .688 (17.48) INSULATOR 1.875 +_ .005 (47.62 +_ 0.13) .125 R. TYP. (3.18) 4 HOLES .093 (2.36) DIA. COUNTER Sunk 82 TO :188 (4.75) DIA. .078 (1.98) .907 +_ .015 (23.04 +_ 0.38) .500 +_ .005 (12.70 +_ 0.13) 1.532 +_ .051 (38.91 +_ 0.38) .187 (4.75) R. TYP. .750 (19.05) .812 (20.62) INSULATOR 1.875 +_ .005 (47.62 +_ 0.13) Float Mount Shell DPAF-33 DPAF-34 .500 +_ .005 (12.70 +_ 0.13) .063 (1.60) R. TYP. 4 FLOATING EYELETS .093 (2.36) I.D. 1.391 +_ .015 (35.33 +_ 0.38) 1.000 (25.40) .125 (3.18) R. TYP. .468 (11.89) .500 +_ .005 (12.70 +_ 0.13) .078 (1.98) .625 (15.88) 2.188 (55.58) .187 (4.75) R. TYP. .688 (17.48) INSULATOR Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-95 .093 (2.36) .078 (1.98) .907 +_ .015 (23.04 +_ 0.38) 1.000 (25.40) .766 +_ .015 (19.71 +_ 0.38) 1.875 +_ .005 (47.62 +_ 0.13) 4 FLOATING EYELETS .093 (2.36) I.D. 1.532 +_ .051 (38.91 +_ 0.38) .750 (19.05) .812 (20.62) 1.875 +_ .005 (47.62 +_ 0.13) 2.188 (55.58) .062 (1.58) R. TYP. INSULATOR H Rack and Panel .625 (15.88) .688 (17.48) .093 (2.36) 1.532 +_ .051 (38.91 +_ 0.38) 1.000 (25.40) .766 +_ .015 (19.46 +_ 0.38) 1.391 +_ .015 (35.33 +_ 0.38) 1.780 +_ .005 (45.21 +_ 0.13) .125 (3.18) R. TYP. 4 HOLES .093 (2.36) DIA. ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 96 Miniature Rack and Panel DPA Contact Arrangements Face view of pin insert 3 2 2 1 2 1 1 4 5 2 2 #4 2900 No. of contacts & Wire Size Test Voltage AC (RMS) 3 6 4 5 6 2 #8, 2 #12, 2 #20 2600 (5,6) 5 1 #4, 4 #14 2500 H 6 5 Rack and Panel A3 4 3 2 A2 8 17 16 6 A1 A2 9 10 18 1 7 15 14 13 12 22 11 21 21C3 18 #20, 3 coax 1500 (1-18) 1000 (A1, A2, A3) No. of contacts & Wire Size Test Voltage AC (RMS) 5 4 10 9 8 3 7 2 14 13 12 11 20 19 18 17 8 7 6 5 4 3 14 13 12 11 10 9 20 19 18 17 16 15 28 27 26 25 1 A1 16 15 24C2 22 #20, 2 coax 1500 (1-22) 1000 (A1, A2) 24 2 1 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 A1 23 29C1 28 #20, 1 coax 1500 (1-28), 1000 (A1) 32 32 #20 1500 Arrangement also available with LITTLE CAESAR contact assembly and may be employed in any shell type. DPA Coaxial Variations Termination Code Variations of Basic Arranements Max. Coaxial Extension From Rear of Flange Coaxial Type/Part Number 34 Shell 33 Shell 1 A21C3 *24C2 *29C1 FIXED .953 (24.21) 2 *21C3 D24C2 A29C1 .859 (21.82) .359 (9.12) 3* FIXED P-249-5012-000 B21C3 L24C2 C29C1 1.031 (26.91) .500 (12.70) 4 C21C3 P24C2 F29C1 FIXED 1.094 (27.79 .594 (15.09) 5 D21C3 K24C2 K29C1 FIXED 1.047 (26.59) .561 (14.28) 1.218 (30.94) .670 (17.02) S-249-5008-000 .453 (11.51) P-249-5052-002 6* E21C3 7 8 N24C2 L29C1 F21C3 B24C2 M29C1 FIXED 1.094 (27.79) .594 (15.09) F21C3 C24C2 N29C1 FIXED 1.094 (27.79) .609 (15.47) 9 H21C3 R24C2 P29C1 FIXED 1.125 (28.98) .625 (15.88) 10 21HV3 24HV2 29HV1 1.062(26.98) .554 (14.07) 11* FIXED P-249-5052-002 J21C3 H24C2 G29C1 1.218 (30.94) .670 (17.02) 21W3 24W2 29W1 S-249-5051-001 S-249-5051-001 Coaxials Not Supplied *Termination codes - 3, - 6, - 11 utilize snap - in nonremovable coaxials which are supplied with the connector. These coaxials may be ordered separately when ordering the connectors without coaxials (21W3 24W2 and 29W1 layouts). Variations of Basic Arrangements Max. Coaxial Extension From Rear of Flange Coaxial Type/Part Number 34 Shell 33 Shell 24W2 29W1 Coaxials Not Supplies* - - E24C2 B29C1 Crimp Type for RG-58/U cable 1.239 (31.47) .737 (18.72) *DPAMA coaxials purchased separately may be ordered under the following part numbers: Pin (Plug): 249-1741-000 Socket (receptacle): 249-9008-000 Crimp Tool: CA58073-0000 Extraction tool: CET-C11 NOTE: DPA snap in coaxials and DPAMA crimp coaxials are NOT interchangeable but are intermateable. Termination Tooling Contact Data Contact Size Wire Size Accom. 20 20-24 Hi Volt 20 20-24 RG-58/U Coax RG-55/U RG-58/U Contact Part Number Pin Socket Crimp Tool Part Number Locator MS3191-3 MS3191-1 MS3198-1 CCT750 CCT2016-20 MS3198-1P L750-20 030-9173-003 031-9174-003 143-0304-000 249-9104-000 None Plug 249-1741-000 Jack 249-9008-000 Burndy MR8PV-2 Section 160 249-9103-000 249-9104-000 None Color Insertion Tool No. Color Extraction Tool No. Color Insertion/Extraction Tool Number Color Ins. Ext. CIET 20 CET-C11 CET-C11 CET-C11 Dimensions shown in inches (mm) Specifications and dimensions subject to change H-96 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 97 Miniature Rack and Panel DPA Contact Terminations All dimensions are +_ .010 (0.25) unless indicated otherwise. Cable Accommodation Code .156 (3.96) DIA. 1 RG-59B/U RG-62A/U 2 RG-187/U RG-188/U .096 (2.44) DIA. 7 Special 8 RG-187/U RG-188/U .062 (1.58) DIA. .067 (1.70) DIA. H .145 (3.68) DIA. Rack and Panel .040 (1.02) DIA. RG-58C/U 3 9 RG-178A/U RG-196/U 10 High Voltage wire accommodation .123 (3.12) DIA. RG-58C/U 4 HV#20 #20 CONTACT #20 captive contact 5 .067 (1.70) DIA. 11 RG-187/U RG-188/U .040 (1.02) DIA. RG-178A/U RG-196/U 6 MAX. CONTACT EXTENSION from rear of insulator 20 18 14 12 8 4 Pin .156 (3.96) .140 (3.56) .125 (3.18) .218 (5.54) .218 (5.54) .250 (6.35) Socket .156 (3.96) .250 (6.35) .344 (8.74) .218 (5.54) .266 (6.76) .531 (13.49) Contact Size Contact Extension Contact Arrangements Dust Caps Conductive: DPA-60-1 025-0573-001 (Protects Against Static Electricity CONDUCTIVE (BLACK) 025-0573-001 DPA-59 FOR 33 SHELLS 025-0572-000 22054 Potting Shell DPA-60 FOR 34 SHELLS 025-0573-000 20746-1 90˚ Angle Junction Shell 20746 Straight Junction Shell 1.046 (26.57) .656 (16.66) CABLE ENTRY 1.562 (39.68) .625 (15.88) .937 (23.80) 1.562 (39.68) .937 (23.80) 1.000 (25.40) .656 (16.66) CABLE ENTRY Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 2.000 (50.80) APPROX. 1.562 (39.68) 1.468 (37.29) APPROX. H-97 1.250 (31.75) ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 98 DPGM/DPJM/DPJMB Environmental, Rectangular Connectors for Aircraft, Missile and Ground Support Equipment Applicatoins Rack and Panel H Cannon's DPGM, DPJM, and DPJMB connectors are designed for applications where space and weight are prime considerations. Their rectangular shape provides maximum space utilization and permits easy removal of equipment for inspection and/or repair. DPGM and DPJM connectors feature crimp snap-in contacts with ring-type retention while DPJMB connectors feature the LITTLE CAESAR® rear release contact retention assembly (rear insertion, release and extraction of crimp snap-in contacts). They both have one piece diallyl phthalate insulators with polychloroprene wire sealing grommets. They also incorporate a peripheral seal design that allows an axial tolerance of up to .125 (3.175) while still effecting a seal. The 34 shell utilizes a rubber seal encased in such a way that the step down design of the mating 33 shell seats into and against it. All of these connectors utilize keystone corners for polarization and are coupled by friction. Two shell styles with different mounting provisions are available. For all new applications, the referenced connectors will be available only with insulators in the normal position, that is, pin insulators in the 34 (receptacle) shells and socket insulators in the 33 (plug) shells. For replacements it is suggested that where practical, customers using these connectors with reversed insulators change to connectors with insulators in the normal position. However, for those who are unable to change we will furnish connect tors with reversed insulators to maintain their equipment usage. Standard Data DPGM/DPJM/DPJMB Shell Insulator Contacts Contact Arrangements Material Aluminum alloy Finish Cadmium plate with olive drab irridite Material Diallyl phthalate Material Copper alloy Finish Gold plate Termination Crimp No. of Contacts 8, 12, 15, 16, 20, 21, 32, 59, 98 How to Order DPJ MB- 98 -34 P -K DPG M- 21 -33 S -K -2 SERIES PREFIX Due to low usage will not be offered with RoHS finish CLASS CONTACT ARRANEMENT SHELL TYPE CONTACT TYPE MOUNTING MODIFICATION Contacts, coaxials and junction shells must be ordered separately, except for the DPJMB where the contacts are supplied with the connector. When (ordering or reordering) please specify the 3-4-3 contact part number as shown. We have crossreferenced these new part numbers with the previous part numbers (which have been obsoleted) for vour convenience. Example: 031-0900-001 new "3-4-3" part number (038819-001) previous part number SERIES PREFIX SHELL TYPE DPG, DPJ 33 for plug, 34 for receptacle CLASS M - One piece insulator ring - type rentention MB - LITTLE CAESAR contact retention assembly CONTACT ARRANGEMENTS DPGM - C8, 12, 15, 16, 20C4, 21 and 32 DPJM - C21, 59, 59C10, and 98 DPJMB - 59, 98 H-98 CONTACT TYPE P for pin, S for socket MOUNTING 33-K-With 6-32 clinch nuts (replaces 33-A) 33-B-Clearance holes for 6-32 screw 34-A-Floating eyelet with 6-32 tapped I.D. 34-B-Floating eylet with .140 I.D. MODIFICATION -2-.125 (3.18) removed from front lip of -33 shell Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 99 DPGM/DPJM/DPJMB Shell Dimensions - DPGM 33 SHELL .109 (2.77) 1.688 (42.88) .031 (0.79) R. .912 (23.16) MAX. .1.062 (26.91) .788 (20.02) 2.50 R. (6.35) 1.116 +_ .004 (28.35 +_0.10) .156 (3.96) .562 +_ .004 (14.27 +_0.10) .639 +_ .004 (16.23 +_0.10) 1.414 +_ .004 (35.92 +_0.10) .625 (15.88) .125 R. (3.18) .171 R. (4.34) 34 SHELL 1.225 (31.12) MAX. .109(2.77) MIN. TYP. .912 MAX. (23.16) 2.000 +_ .004 (50.80 +_0.10) .109 (2.77) .998 (25.35) .312 R. (7.92) .908 (23.06) TWO FLOATING EYELETS .500 (12.70) .562 +_ .004 (14.27 +_0.10) 1.533 +_ .004 (38.94 +_0.10) .188 R. (4.78) Shell Dimensions -DPJM/DPJMB 33 SHELL 1.006 (25.55) MAX. .109 (2.77) 1.156 (29.36) .880 (22.35) 3.562 (90.47) 2.760 +_ .004 (70.10 +_0.10) .625 (15.88) .021 R. (0.53) .125 R. (3.18) .250 R. (6.35) 1.250 (31.75) MAX. 3.254 +_ .005 (82.65 +_0.10) .562 +_ .004 (14.27 +_0.10) .171 R. (4.34) 3.875 +_ .005 (98.42 +_0.13) 34 SHELL 1.011 (25.68) MAX. .109 (2.77) MIN TYP. .109 (2.77) 3.875 +_ .004 (98.42 +_0.10) .500 (12.70) 1.000 (25.40) 1.097 (27.86) .312 R. (7.92) 1.225 (31.12) MAX. 3.377 +_ .005 (85.78 +_0.13) Two floating eyelets. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-99 .188 R. (4.78) .218 R. (5.54) .562 +_ .004 (14.27 +_0.10) .046 (1.17) Rack and Panel 2.000 +_ .004 (50.80 +_0.10) 1.250 (31.75) MAX. H ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 100 DPGM/DPJM/DPJMB Contact Arrangements DPGM 4 1 2 3 4 2 3 15 1 5 10 7 1 9 8 6 2 5 12 7 8 6 7 6 5 Rack and Panel H 20 No. of Contacts & Wire Size Test Voltage AC (RMS) 19 7 9 5 9 4 2 14 13 6 16 15 14 11 12 C8* 12* 15* 16* 12 #16 (1-12) See note 15 #16 (1-15) See note 5 #20 (3,6,10,11 & 16) 1500 9 #20 (1,4,5,7-9, 13-15) 1700 (2 #20 (2&12) 1500 10 18 1 2 3 11 10 3 4 8 3 8 coax (1-8) 1000 4 12 11 10 8 12 11 No. of Contacts & Wire Size Test Voltage AC (RMS) 13 1 9 17 8 16 6 7 6 5 4 3 2 1 13 12 11 10 9 8 21 20 19 18 17 16 15 5 14 15 7 14 13 20C4* 16 #20 (5-20) 1500 4 COAX (1-4) 1000 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 21* 32* 21 #20 (1-21) 1500 32 #20 (1-32) 1500 1 *All DPGM arrangements have a 1500 VAC test voltage except for arrangements 12 and 15, which is 3200 VAC for contact 1,5,8 and 12. The remaining contacts have a 2200 VAC test voltage. All coaxials have 1000 VAC rms test voltage. DPJM/DPJMB 9 10 8 7 6 5 3 4 2 1 12 13 11 10 8 9 23 11 34 20 21 19 18 16 17 13 14 15 12 48 49 47 46 45 22 33 44 43 59 C21* No. of Contacts & Wire Size Test Voltage AC (RMS) 12 13 11 10 9 8 23 34 48 47 46 45 22 33 44 7 21 32 43 59 42 58 41 57 5 19 30 4 18 29 40 56 39 55 3 17 28 2 16 27 38 54 37 53 1 15 26 14 25 36 52 24 35 51 50 6 20 31 42 58 49 #20 (1-8,14-44 & 50-59) 1500 10 #12 (9-13 & 45-49) 1500 57 5 19 30 41 56 4 18 29 40 55 3 17 28 39 2 16 27 38 54 53 36 14 25 36 52 16 1 15 26 37 24 57 51 50 98 15 35 56 77 35 97 14 34 55 76 54 75 96 95 13 33 53 74 94 12 32 93 11 31 52 73 10 30 51 72 92 9 29 50 71 59C10* No. of Contacts & Wire Size Test Voltage AC (RMS) 6 20 31 59 21 COAX (#1-21) 1000 49 7 21 32 91 28 49 70 27 48 69 90 89 26 47 68 46 67 88 8 7 25 24 45 66 87 86 6 23 44 65 85 5 22 43 64 84 4 21 42 63 83 3 20 41 62 82 2 19 40 61 81 1 18 39 60 17 38 59 80 37 58 79 78 98*† 49 #20 (1-8, 14-44&50-59) 1700 10 COAX (9-13&45-49) 1000 98 #20 (1-98) 1500 * All DPJM and DPJMB power contact arrangements have a 1500 VAC rms test volstage. Coaxials have 1000 VAC rms voltage. †* Available with LITTLE CAESAR contact assembly (DPJMB). Note: No new part numbers will be assigned with 33P and 34S configurations by ITT Interconnect Solutions. Consult factory for futher details. Current Carrying Capacity of Wires and Cables Wire Size Amperage #4 80 #8 46 #12 23 #16 13 #20 7.5 Dimensions shown in inches (mm) Specifications and dimensions subject to change H-100 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 101 DPGM/DPJM/DPJMB Junction Shells DPGM DPJM/DPJMB DPGM junction shells are essentail for proper installation of connector and are ordered separately. .250 (6.35) .248 (6.30) .125 (3.18) DIA., 4 HOLES 1.001 (25.42) .901 (22.88) MAX. 1.526 (38.76) 3.190 (81.03) TYP. 3.371 (85.62) .090 (2.28) Part No. 248-1711-000 (038989-0000) .813 (20.65) TYP. Part No. 248-1710-000 (038988-0000) Part No. 248-1711-000 (038989-0000) H Part No. 248-1710-000 (038988-0000) Small wires should be provided with rubber bushings before crimpin. Approximately 1/16 (1.59) of an inch of bushing is visible when installed into grommet. Grommets witll seal with out bushings or wire .096 (2.44) to.185 (4.70) to diameter. Sealing Wires on #12 and Coaxial Contacts 3/8 (9.52) New Part Number Existing Part Number Wire Size O.D. 012-0319-000 021604-0002 .040-.083 .062 012-0435-000 021604-0004 .080-.096 .080 A 1/8 (3.18) DIA. I.D A Hole Fillers All holes in grommet require filling either by a wire and contract, or by means of wire hole plugs. Contact Size Part Number 20 225-0070-000 16 225-0071-000 12 225-0072-000 Coaxial 225-0085-000 Contact/Coaxial Data and Termination Tool DPJMB DPGM/DPJM Contact Size Wire Size Accom. Pin Socket 20 20-24 030-9081-001 031-9082-001 M22520/1-01 12 12-14 030-9185-002 031-9186-002 M22520/1-01 Contact Size Wire Size Accom. 20 20-24 16 12 20-18 Coaxials Contact Size 16-20 12-14 18 Wire Size Accom. Contact Part Number Locator Color Extraction Tool No. M22520/1-02 red CET 20-14 M22520/1-02 yellow CET 12-4 Locator Locator Color Extraction Tool No. M22520/1-01 M22520/1-02 CIT 20 CET 20A M22520/1-01 M22520/1-02 CIT 16 CET 16 M22520/1-01 M22520/1-02 CIT 12 CET 12 M22520/1-01 M22520/1-02 CIT 18 CET 20A Locator Contact Part Number Pin Socket 031-0905-000 031-0900-001 (038820-0001) (038819-0001) 031-0944-000 031-0945-000 (040370-0000) (040371-0000) 031-0909-000 031-0908-000 (038825-0000) (038826-0000) 031-0907-000 031-0906-000 (038820-0000) (038819-0002) Crimp Tool Part No. Contact Part Number Pin Socket Crimp Tool Part No. COAX 50 ohm (RG 196/U) Plug 249-1178-001 Recept 249-1177-001 M22520/5-01 (038834-0001) (038833-0001) with Y-193 Die COAX 75 ohm (RG 1871U) 249-1176-001 249-1175-001 WT400 (038832-0001) (038831-0001) 995-001-071 COAX 95 ohm (RG 195/U) 249-1174-001 249-1173-001 WT402 (038830-0001) (038829-0001) HX3-138 COAX 150 ohm 249-1172-001 249-1171-001 WT408 (038828-0001) (038827-0001) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Crimp Tool Part No. H-101 Insertion Tool No. Extraction Tool No. CIT C2 CET C1 CIT C2 CET C1 CIT C2 CET C1 CIT C2 CET C1 Rack and Panel Wire Bushings ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 102 DPGM/DPJM/DPJMB Assembly Procedures Wiring and Crimping Contacts #20 Contact #2018, #16 & #12 Contact 3/16 (4.76) 1/4 (6.35) Wires should be stripped to the dimension appropriate to the contact use .089 DIA. MAX (2.26) H SUPPORT OMITTED ON DPJMB CONTACT Contact Size 1. CONTACT INTO CRIMP TOOL Drop contact into crimp tool, it will locate on the contact shoulder. Rack and Panel 2. WIRE INTO CONTACT Take wire stripped to dimensions above, and push into the contact crimp pot until it is completely home. Where outside diameter of wire in the #12 or COAXIAL contact is less than .096 (2.44), a rubber #20 CONTACT WIRE bushing most be slipped over the wire before crimping (see page 103). 3. CRIMP Squeeze the crimp tool to secure the wire into the contact. It is not possible to remove the contact from the crimp tool until crimp is completed. 4. REMOVED WIRED CONTACT FROM TOOL 5. INSPECT If wires are stripped and crimped correctly, the wire will be visible through the small inspection hole in #2018 #16 #12 the contact. Contact Insertion (DPGM/DPJM) Inserting #20 & #16 Contacts Inserting Coaxial & #12 Contacts After the contacts have been crimped, they should be threaded through the junction shell and inserted with the tools shown below. It is recommended that the contacts be inserted in the center horizontal row first, then work to the top and bottom horizontal rows. Contact Tool Description Assembly Number #20 CIT - 20 038894-0000 #16 CIT - 16 038895-0000 #12 CIT - 12 038896-0000 Coaxial 50-75,95 & 150 ohm CIT - C2 038901-0000 Contact Extraction (DPGM/DPJM Extracting #20 & #16 Contacts Extracting Coaxial & #12 Contacts If it is necessary at any time to remove contacts, this may be accomplished with an impact extraction tool. Simply place the correct tool on the engaging end of the contact and push. A reversible tip is provided for pins and sockets. Contact Tool Description Assembly Number #20 CET - 20A 038889-0100 #16 CET - 16 038888-0000 #12 CET - 12 038890-0000 Coaxial 50-75,95 & 150 ohm CET - C1 038869-0000 Dimensions shown in inches (mm) Specifications and dimensions subject to change H-102 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 103 DPGM/DPJM/DPJMB Assembly Procedures Coaxial Contact Assembly (DPGM/DPJM) A B .035 DIA (0.89) C 150 ohm 95 ohm 75 ohm 50 ohm D E F 50 Ohm Contact (RG-196U) (assembly steps 1, 2, 3, 4, 5 & 8) BUSHING A B 3/16 (4.76) 3/16 (4.76) 3/16 (4.76) 1/4 (6.35) 1/16 (1.59) 1/8 (3.18) 1/8 (3.18) 1/8 (3.18) 75 Ohm Contact (RG-187U) (assembly steps 1, 2, 3, 5 & 8) CRIMP RING C 5/32 (3.97) 5/64 (1.98) 5/64 (1.98) 5/64 (1.98) D min. dia. E max. dia. F min. dia. .154 (3.91) .106 (2.69) .122 (3.10) .106 (2.69) .183 (4.65) .139 (3.53) .158 (4.01) .136 (3.53) .202 (5.13) .153 (3.89) 95 Ohm Contact (RG-195U) (assembly steps 1, 3, 6, 7 & 8) CRIMP RING BUSHING CRIMP RING Assembly Steps 1 . After the coaxial cable has been stripped to the 4. Wrap shim around braid. (50 ohm) 7. Slip crimp over the braid. (95 ohm) proper dimensions, tin the center conductor. If 8. Crimp - crimp tool must be located 1/16 O.D. of cable is less than .096 (2.44), slip (1.58) to 5 / 64 (1.98) from shoulder of coaxial. rubber bushing over wire. (50, 75 & 95 ohm) (50, 75 & 95 ohms) 2. Assemble crimp ring under braid and add bushing to cable. (50 & 75 ohm) .125 (3.18) MIN. PLUG .063 (1.59) MIN. RECPT JACKET DIELECTRIC SHIM CENTER CONTACT 5. Feed cable and assembled parts into coaxial shell. Care is required if braid is to fit smoothly inside the shell. (50 & 75 ohm) 6. Thread crimp ring over cable. Feed center conCRIMP RING BRAID BUSHING CENTER CONDUCTOR tact into coaxial shell with the shell between the dielectric and the braid. (95 ohm) 3. The center contact is supplied loose in the polyethylene bag. Insert the tinned conductor JACKET BRAID into the contact. Wire must be visible through inspection hole and dielectric pushed against contact shoulder. For 150 ohm contact shoulder must be flush against bushing. Heat contact with a clean soldering iron. Avoid solder outside contact, (50, 75, & 95 ohm) INSPECTION HOLE CRIMP RING SHELL CENTER CONDUCTOR CENTER CONTACT DIELECTRIC APPLY CLEAN SOLDERING IRON Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-103 SEALING GROMMET LOACATION .063 (1.59) EDGE OF .078 (1.98) CRIMP TOOL H Rack and Panel SHIM Cable Entry Dimensions Cable Trim Dimensions Cable Stripping ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 104 DPGM/DPJM/DPJMB Junction Shell, Assembly of Slip junction shell over grommet and secure with four screws and lock washers. Rack and Panel H Panel Cutouts 33 and 34 Shell Styles DPGM DPJM DPJMB D C 2.004 (50.90) 1.996 (50.70) .262 (6.85) .252 (6.40) .166 (4.22) R. TYP. .146 (3.71) A .3.480 (88.39)* 3.470 (88.14) 3.879 (98.53) 3.871 (98.32) 1.105 (28.07)* .217 (5.51) 1.095 (27.81) .207 (5.26) B .565 (14.35) .559 (14.45) .565 (14.35) .559 (14.45) .143 (3.63) DIA. TYP. .141 (3.58) .143 (3.63) DIA. TYP .141 (3.58) .166 (4.22) R. TYP. .146 (3.71) A DPGM-33 DPG-34 B 1.609(40.87) 1.599(40.61) 1.636(41.55) 1.626(41.30) C .985(25.02) .975(24.76) 1.011(25.68) 1.001(25.42) .214(5.44) .204(5.18) .227(5.76) .217(5.51) Gap Between Flanges after mating D { { .203(5.16) .193(4.90) .190(4.83) .180(4.57) .500(12.70) .625(15.88) .500(12.70) .625(15.88) *These dimensions allow for float mounting. PANEL THICKNESS: Maximum sum of both panel thicknesses is 7/16 of an inch when 33 plug and 34 receptacle are back mounted. Shell style 33 modifications A and -2 can be back mounted ONLY. Shell style 33 modifications B and shell style 34 modifications B and H may be front or back mounted Consult factory for additional information. Mounting Variations 33 Shell 6-32 NC-2 THD SELF-LOCKING NUT 6-32 NC-2 THD SELF-LOCKING NUT PLAIN HOLE IN FLANGE PANEL B K K SHORTENED 34 Shell 6-32 NC-2 THD SELF-LOCKING NUT PLAIN HOLE FLOAT MOUNTING PANEL A B Dimensions shown in inches (mm) Specifications and dimensions subject to change H-104 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 105 DPD/DPDMA Cannon's DPD Rack and Panel connectors are distinguished from other connector lines by their rectanguiar shape which provides maximum space utilization an rack or chassis mounted equipment. The DPD is used in any commercial application where moisture/ environmental resistance is not required, such as I/0 connector or computer panels, GFE test equipment, and GSE ground support equipment. For example, one-half of a connector assembly is mounted on a radio rack, or panel, and the mating connector is attached to a cable that •Rectangular Rack/Panel Connectors •Non-Environemental Single and Two-Gang Configurations connects to another instrument or rack. The DPO has a temperature range of -55˚C to +125˚C (-67˚F to +257˚F). In addition to standard DPD connectors with solder contacts, the DPDMA version has rear insertion, rear release crimp, snap-in contacts that feature the LITTLE CAESAR®, rear. release contact retention assembly used in many other ITT product lines. H DPD-34/DPDMA-34 Receptacle DPD - Standard Rack and Panel Connector Series DPD connectors are the original rectangular rack and panel connectors with solder type contact termination, accommodating a wide range of contact arrangements and a variety of endbells and junction shells. DPD2-33/DPD2MA-33 Plug tool. Hard dielectric, closed-entry have lead-in chamfers for positive contacts during engagement. Both DPDMA connectors are DPDMA - LITTLE CAESAR® Contact Assembly DPDMA connectors are DPD's with the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Contacts are inserted by hand, and extraction is accompfished with the use of an expendable plastic DPD2-34/DPD2MA-34 Receptacle socket inserts mating of pin the DPD and intermateable. omitting the letter code "M" as shown in the ordering nomenclature. Two optional polarizing posts give up to six alternate insert positions (page 112). DPD2 - Two Gang Version of DPD DPD2 connectors are two-gang versions of the DPD solder type connectors designed to handle double the circuitry in instrument panel disconnect applications. The DPD2 is identical in shell style and materials to the DPD, but features a center coupling screw for positive engagement. Various coupling devices are shown on pages 114-115. The DPD2 may also be ordered without the engaging device by DPD2MA - LITTLE CAESAR® Contact Assembly DPD2MA connectors are DPD2 connectors with the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Contact insertion is by hand and extraction is by an expendable plastic tool. Hard dielectric, closedentry socket inserts have lead-in chamfers for positive mating of pin contacts during engagement. DPD2 and DPD2MA connectors are intermateable. Performance and Material Specifications MATERIALS AND FINISHES Shell/Polarization Hardware Insulator Contacts DPD/DPD2 DPDMA/DPD2MA DPD/DPDMA Specifications Material Aluminum alloy Aluminum alloy QQ-A-591/A380 Finish Natural cadmium plate Natural cadmium plate QQ-P-416 Material Melamine or fabricated phenolic Diallyl phthalate MIL-M-14 Material Copper alloy Copper alloy QQ-C-533 Finish Silver or gold plate* Silver or gold plate* QQ-C-365 MIL-G-45204 Termination Solder pot Crimp N/A *Size 20 contacts have gold plate finish. All other sizes have silver plate finish. Tin alloy may be substituted for silver. VOLTAGE/CURRENT DATA Insert Voltages/Test Results Current Carrying Capacity of Wire and Cables Wire Size #4 #6 #8 #10 #14 #16 #20 Amperage 100 80 60 35 25 20 7.5 Contact Test Voltage Clearance 60 cps (ac rms) Contact Clearance Test Voltage 60 cps (ac rms) 1/64 (0,40) 540 Volts 3/16 (4.76) 3650 Volts There was no evidence of breakdown when the test 1/32 (0.79) 1000 Volts 13/64 (5.16) 3850 Volts voltages given were applied, for a period of one 3/64(1.19) 1300 Volts 7/32 (5.56) 4050 Volts 1/16 (0.59) 1700 Volts 15/64 (5.95) 4240 Volts 5/64 (1.98) 2050 Volts 1/4 (6.35) 4420 Volts 3/32 (2.38) 2350 Volts 19/64 (7.54) 4940 Volts minute, between the contacts and between the shell and the contacts with spacings as noted. Laboratory Conditions Ambient Temperature 23˚C to 27˚C (73˚F to 80.6˚F) 7/64 (2.78) 2600 Volts 5/16 (7.94) 5100 Volts Relative Humidy 69% to 73% 1/8 (3.18) 2900 Volts 3/8 (9.52) 5750 Volts Barometric Pressure 29.70 (754.38) to 29.75 (755.65) 9/64 (3.57) 3050 Volts 25/64 (9.92) 5890 Volts 5/32 (3.97) 3250 Volts 13/32 110.32) 6020 Volts 11/64 (4.37) 3450 Volts 7/16 (11.11) 6300 Volts 1/2 (12.70) 6800 Volts Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-105 Rack and Panel DPD-33/DPDMA-33 Plug ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 106 DPD/DPDMA How to Order DPD DPD R MA B28 - 34 P - 1G -32C2 - 33 S - 1A (POS.Y) - F0 SERIES PREFIX RoHS CLASS CONTACT ARRANGEMENTS SHELL TYPE H CONTACT TYPE MOUNTING HOLE VARIATION** Rack and Panel POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT TYPE P - Pin S - Socket DPD - ITT Prefix CLASS MOUNTING HOLE VARIATION Blank - Solder contacts MA - Crimp type contacts in LITTLE CAESAR contact assembly 1A - .144 (3.66) dia., for #6 flathead screw 1B - .144 (3.66) dia., 100˚ countersunk for #6 flathead screw 1G - .152 (3.86) dia., 82˚C countersunk for #6 flathead screw 1L - .144 (3.66) dia., 82˚ countersunk for #6 flathead screw CONTACT ARRANGEMENTS See page H-108 (solder termination). Page H-109. (crimp termination) SHELL TYPE 33 for plug. 34 for receptacle POLARIZING POSTION N,V,W,X,Y,Z (See page H-114) RoHS Finish Zinc Plate ASTM-B-633 with Trivalent Chromate Coating DPD 2 - 56 - 34 P M DPD 2 - 70 - 33 S M - 1A DPD R 2 MA - 156 - 34 P M - 1B (POS.X) - F0 SERIES PREFIX RoHS TWO GANG SHELL CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE ENGAGING DEVICE MOUNTING HOLE VARIATION** POLARIZING POSITION LESS CONTACTS* SERIES PREFIX DPD - ITT Prefix CONTACT TYPE P - Pin S - Socket RoHS version R - RoHS compatible ENGAGING DEVICE TWO-GANG SHELL 2 - Two-gang shell For devices available, see pages H-112 to H-113 CLASS Blank - Solder contacts MA - Crimp type contacts in LITTLE CAESAR contact assembly CONTACT ARRANGEMENTS See page H-108 (solder termination), page H-109 (crimp termination) MOUNTING HOLE VARIATION** 1A - .144 (3.66) dia., for #6 cap screw 1B - .144 (3.66) dia., 100˚ countersunk for #6 flathead screw 1G - .152 (3.86) dia., 82˚C conutersunk for #6 flathead screw POLARIZING POSTION N,V,W,X,Y,Z (See page 116) SHELL TYPE 33 for plug, 34 for receptacle *DPDMA/DPD2MA only **Omit code for standard .144 (3.66) dia. mounting hole 82˚ countersunk for #6 flathead screw. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-106 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 107 DPD/DPDMA Single Gang 33 Plug .144 (3.66) DIA. 4 HOLES 3.375 (85.72) .906 (23.01) .156 (3.96) 2.359 (59.92) 1.359 (34.52) 1.359 (34.52) 1.000 ± .005 (25.40 ± 0.13) 1.687 (42.85) .125 R. TYP. (3.18) .984 (24.99) 2.875 ± .005 (73.02 ± 0.13) .187 R. TYP. (4.75) H For mounting hole variations, see page 108 .144 (3.66) DIA. 4 HOLES 3.375 (85.72) .156 (3.96) 2.500 (63.50) .062 (1.57) 1.500 (38.10) 1.000 ± .005 (25.40 ± 0.13) 1.687 (42.85) 1.500 (38.10) 1.109 (28.17) .187 R. TYP. (4.75) 2.875 ± .005 (73.02 ± 0.13) .187 R. TYP. (4.75) For mounting hole variations, see page 108 Two Gang 33 Plug 8 MTG. HOLES .144 (3.66) DIA. C'SUNK 82 FOR #6 FLAT HEAD SCREW 2.875 ± .005 (73.02 ± 0.13) 1.000 ± .005 (25.40 ± 0.13) 2.359 (59.92) .984 (24.99) A 1.250 ± .005 (31.75 ± 0.13) 3.609 (91.66) 2.250 (57.15) TOP 3.609 (91.66) .156 (3.96) .187 R. TYP. (4.75) .906 (23.01) B 3.937 (100.00) 1.359 (34.52) 3.375 (85.72) 1.000 ± .005 (25.40 ± 0.13) .125 R. TYP. (3.18) For headscrew variations, see page 115 34 Recptacle 8 MTG. HOLES .144 (3.66) DIA. C'SUNK 82 FOR #6 FLAT HEAD SCREW 2.875 ± .005 (73.02 ± 0.13) 1.109 (28.17) 2.505 (63.60) B 3.937 (100.00) 3.750 (95.25) TOP 3.750 (95.25) 2.250 (57.15) A 1.437 (36.50) .156 (3.96) .062 (1.55) 3.375 (85.72) 1.000 ± .005 (25.40 ± 0.13) 1.250 ± .005 (31.75 ± 0.13) 1.000 ± .005 (25.40 ± 0.13) .187 R. TYP. (4.75) For headscrew variations, see page 115 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-107 Rack and Panel 33 Receptacle ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 108 DPD/DPDMA Contact Arrangements - DPD Solder Face view of pin insert Illustrations are not actual size See page 107 for test voltage 4 1 3 3 2 1 3 2 2 3 2 1 1 5 6 5 6 4 5 10 9 8 7 6 7 4 A2 5 A1 7 10 8 9 4 A2 A1 8 6 10 9 8 7 11 14 13 11 12 10 Rack and Panel H 9 15 1 13 14 13 12 11 17 16 N10 MOLDED TOTAL CONTACTS:10 2-#16(#1,5) 4-#16(#4,6,7,8,) 4-#4(#2,3,9,10) MOLDED CLEARANCE 5/32 (3.97) 9/64 (3.57) 9/64 (3.57) 4 5 3 AJ14 for crimp AN14 for solder TOTAL CONTACTS:14 14 min. coax. (#1-14) CLEARANCE 1/16 (1.59) 2 1 21 6 5 4 3 7 8 15 6 7 8 9 11 12 13 14 11 12 14 22 17 17 16 1 9 10 6 7 8 7 8 6 14 15 CLEARANCE 3/64 (1.19) 11/64 (4.37) 5/32 (3.97) 5/32 (3.97) grounded 5 13 3 4 12 11 A2 14 15 16 13 A1 16 2 12 15 1 17 23 18 2 9 17 20 3 4 10 10 13 19 CLEARANCE 3/16 (4.76) 7/32 (5.56) 1/4 (6.35) 9/32 (7.14) 13/64 (5.16) 11/64 (4.37) grounded MOLDED B20C2 TOTAL CONTACTS:20 8-#16 (#1,3,4,7,12 15,16,18) 2-#16 (#8,11) 2-#16 (#9,10) 6-#14 (#2,5,6,13 14,17) 2-coax, (A1,A2) 5 11 16 15C2 1 2 10 9 MOLDED TOTAL CONTACTS:15 2-#14 (#4,5) 2-#14 (#6,7) 2-#14 (#9,10) 1-#14 (#8) 3-#14 (#11-13) 3-#10 (#1-3) 2-coax, (A1,A2) 16 22 21 20 18 19 18 30 29 28 26 27 25 28 27 26 24 19 25 24 23 22 21 20 19 18 23 G20 MOLDED TOTAL CONTACTS:20 3-#14(#7,9) 7-#14(#1-6,10) 2-#10(#18,19) 8-#8(#11-17,20) CLEARANCE 5/64 (1.98) 1/16 (1.59) 1/16 (1.59) 1/16 (1.59) 23C3 MOLDED TOTAL CONTACTS:23 20-#16(#1-20) 3-coax.(#21-23) B28 MOLDED TOTAL CONTACTS:28 28-#16(#1-28) CLEARANCE 1/16 (1.59) grounded CLEARANCE 7/64 (2.78) 32C2 MOLDED TOTAL CONTACTS:32 28-#16(#3-30) 2-#8(#1,2) (.156 Dia.) 2-coax. (A1, A2) 1 7 6 5 3 4 2 6 1 5 4 3 2 1 6 7 5 4 3 2 13 14 14 11 12 10 13 24 23 22 21 20 19 32 31 30 29 17 18 28 39 38 37 27 36 35 9 8 7 19 18 17 16 14 15 15 13 23 24 45 16 12 11 10 9 21 22 20 19 18 17 16 25 24 23 32 30 31 29 28 26 27 39 34 33 32 31 30 43 42 41 40 39 29 38 40 41 42 40 41 38 39 51 35 36 37 52 37 50 49 48 47 46 45 10 9 40 CLEARANCE 1/16 (1.59) 7 8 4 5 6 1 2 3 MOLDED TOTAL CONTACTS:45 43-#16(#1-43) 2-#10(#44, 45) 10 9 45 MOLDED TOTAL CONTACTS:50 50-#16(#1-50) CLEARANCE 3/16 (1.19) 3/64 (1.19) 7 8 6 4 5 2 3 20 18 19 17 14 15 16 13 12 21 11 18 19 20 17 16 15 14 13 31 28 29 26 27 25 24 31 22 23 26 27 28 29 30 25 24 44 43 44 41 42 38 39 40 37 35 36 43 42 56 57 68 55 67 78 79 54 53 65 66 75 76 77 51 52 63 64 74 49 50 61 62 73 48 58 55 67 68 81 80 70 119 107 89 88 87 86 85 84 83 36 37 50 51 52 65 66 62 63 64 77 78 79 76 75 47 61 58 59 88 89 87 86 85 82 81 100 111 99 98 109 108 97 107 96 95 106 105 104 90 CLEARANCE 1/32 (0.79) FABRICATED TOTAL CONTACTS:112 112-#20(#1-112) 50 CLEARANCE 1/16 (1.59) 121 109 103 97 84 69 68 67 51 53 52 36 37 122 110 98 123 111 99 124 112 100 85 86 87 125 113 101 88 70 54 73 72 71 55 56 126 114 102 89 127 115 103 90 75 74 58 57 26 25 41 40 39 38 42 28 27 59 14 15 16 17 43 35 27 26 42 43 44 45 46 38 37 36 50 49 48 47 53 54 63 55 64 56 65 57 66 58 67 59 68 60 61 71 72 MOLDED TOTAL CONTACTS:78 78-#16(#1-78) 73 74 75 76 69 77 78 78 CLEARANCE 1/32 (0.79) 128 116 104 91 117 105 92 77 76 61 60 19 18 45 44 31 30 29 92 93 78 62 94 79 80 64 63 20 47 46 65 21 49 34 33 32 48 23 22 102 1 MOLDED TOTAL CONTACTS:90 90-#16(#1-90) 83 82 83 93 94 120 108 96 13 110 25 70 71 84 82 80 112 24 34 57 50 72 35 90 33 45 46 60 73 74 23 22 32 32 33 34 35 48 49 24 101 90 53 54 66 69 91 71 72 46 47 59 60 38 39 81 56 69 40 41 33 34 31 22 23 95 45 17 16 11 12 106 32 30 8 7 15 1 118 21 6 14 44 70 FABRICATED TOTAL CONTACTS:40 40-#16(#1-40) 21 20 30 62 34 13 34 43 35 5 4 12 25 22 26 19 29 28 33 26 3 11 10 8 44 27 36 40 10 18 20 28 33 11 8 9 21 25 12 2 1 9 15 CLEARANCE 3/64 (1.19) 3/64 (1.19) grounded 112 2 3 4 5 FABRICATED TOTAL CONTACTS:128 128-#20(#1-128) CLEARANCE 3/64 (1.19) 6 7 8 9 10 11 12 128 CLEARA NCE 3/64 (1.19) Dimensions shown in inches (mm) Specifications and dimensions subject to change H-108 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 109 DPD/DPDMA Contact Arrangements - DPDMA Crimp Face view of pin insert Illustrations are not actual size 5 3 4 2 1 10 9 8 7 6 5 4 3 7 11 9 10 14 15 6 7 8 13 12 17 14 15 16 13 6 5 3 4 2 1 11 A2 15 14 13 12 11 10 9 8 24 23 22 21 20 19 18 17 33 32 31 30 29 27 26 A1 16 2 12 1 25 16 17 23 22 21 20 18 19 28 30 29 28 26 27 25 40 CLEARANCE 7/64 (2.78) 6 7 17 25 26 4 5 15 1 11 22 6 10 12 23 30 14 5 13 21 20 19 39 38 29 MOLDED TOTAL CONTACTS:40 40-#16(#1-40) CLEARANCE 3/64 (1.19) 3/64 (1.19) grounded 4 3 12 11 10 2 8 1 9 8 21 20 19 18 17 16 15 28 27 26 25 24 23 22 36 6 14 35 43 41 40 7 27 26 38 6 25 37 24 23 3/64 (1.19) 3/64 (1.19) 3/64 (1.19) 3/64 (1.19) 3 33 34 1 2 11 21 22 1 9 10 19 20 31 32 48 46 47 58 68 57 56 66 67 44 45 54 55 65 42 43 30 41 52 53 63 64 18 28 29 75 74 73 72 3 2 11 1 10 9 20 71 32 40 31 39 30 38 19 18 17 16 49 25 31 24 30 23 29 50 22 28 27 55 29 40 39 38 37 48 47 46 45 36 35 34 33 43 42 41 37 70 CLEARANCE 3/64 (1.19) 3/64 (1.19) 3 5 4 12 11 21 20 MOLDED TOTAL CONTACTS:54 48-#16(#1-48) 6-#12(49-54) 13 6 8 7 24 25 10 17 16 15 14 23 22 21 30 31 33 32 34 35 43 56 39 40 41 42 43 44 45 46 7 69 53 54 67 16 22 47 61 32 33 34 35 48 62 11 12 23 36 49 63 64 1 13 24 37 50 51 52 65 66 14 25 38 39 2 3 15 26 27 40 4 5 17 28 41 55 68 6 18 29 45 46 58 59 60 57 50 51 51 52 53 54 55 56 57 58 59 60 61 81 60 63 64 65 66 67 68 80 91 69 69 101 70 71 72 73 74 75 76 77 MOLDED TOTAL CONTACTS:78 78-#16(#1-78) CLEARANCE 5/64 (1.98) 77 78 79 90 100 99 76 88 89 98 75 87 97 73 74 86 96 85 95 72 82 83 93 94 70 71 84 92 78 112 MOLDED 76 TOTAL CONTACTS:76 73-#20(1-26,28-48, 50-58,60-76) 3-#16(27,49,59 CLEARANCE 1/32 (0.79) 1/16 (1.59) 50 49 48 47 44 F54 8 19 30 42 38 37 36 9 20 31 27 26 44 29 28 45 39 40 61 62 19 62 76 33 41 2 10 9 17 18 49 59 34 42 MOLDED TOTAL CONTACTS:45 43-#16(#1-43) 2-#10(#44, 45) CLEARANCE 12 13 35 36 4 5 14 15 4 12 39 MOLDED A44 TOTAL CONTACTS:44 16-#20(1-4, 5-13, 15-18) 17-#16(5,14,19-33) 6-#12(39-44) 5-#8(34-38)(.142 Dia.) 16 5 13 32 54 36 8 H 51 35 42 34 CLEARANCE 1/16 (1.59) 26 43 35 52 44 34 44 36 40 7 15 7 45 27 38 37 37 18 21 19 28 31 22 21 20 32 33 23 2 3 13 14 16 24 MOLDED 32C2* TOTAL CONTACTS:32 28-#16(#3-30) 2-#8(#1,2) (.156 Dia.) 2-coax. (A1, A2) B28 24 26 78 111 110 109 FABRICATED TOTAL CONTACTS:112 112-#20(#1-112) CLEARANCE 1/32 (0.79) 108 107 106 105 104 103 102 112 CLEARANCE 3/64 (1.19) *32C2 arrangement may be purchased less coaxial contacts as -30. All contact variations shown for 32C2 may be purchased in the DPDMA. DPD2/DPD2MA DPD2 Insert asemblies consist of two standard DPD insert mounted in a DPD2 shell. They are identified as insert "A" and insert "B". Any two inserts with similar contact arrangements can be used together. B A DPD2/DPD2MA Insert Designations (face view - 34 shell) The tabulation lists the DPD2 contact arrangement ordering number for the the combination of two inserts. For complete information on each insert, see page 113. Consult factory for combination layouts not shown. DPD2 Arr. No Side A Side B DPD2 Arr. No Side A Side B N20 N10 N10 H98C2 H20C2 78 G48 G20 B28 100 50 50 B56 B28 B28 A110 32 78 64 32 32 123 45 78 64C4 32C2 32C2 A123 78 45 B68 40 B28 152 76 76 77 45 32 156 78 78 78 50 28 180 90 90 80 40 40 190 78 112 90 45 45 224 112 112 B98C2 B20C2 78 256 128 128 G98 78 G20 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-109 Rack and Panel 8 9 18 27 24 25 MOLDED TOTAL CONTACTS:28 28-#16(#1-28) 28 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 110 DPD/DPDMA Contact Data Coaxial Rack and Panel H Type Part Number Pin 249-0365-000 Description Cable Layout/Usage Plug, Straight RG-7/U Socket 249-0366-000 Receptacle, Straight Pin 249-0399-000 Plug, Straight RG-59/U Socket 249-0398-000 Receptacle, Straight RG-62/U Pin 249-0409-000 Plug, 90 Short Socket 249-0410-000 Receptacle, 90 Short 15C2 B20C2 RG-58/U 23C2 Pin 249-0228-000 Plug, 90 Long Socket 249-0226-000 Receptacle, 90 Long Pin 249-0229-000 Plug, 90 Short Socket 249-0227-000 Receptacle, 90 Short Pin 249-1365-000 Plug, Solder Socket 249-1357-000 Receptacle, Solder RG-195/U Pin 249-1333-000 Plug, Solder RG-59/U Socket 249-1332-000 Receptacle, Solder RG-62/U Pin 249-1264-000 Plug, Crimp RG-59/U Socket 249-1265-000 Receptacle, Crimp RG-62/U 32C2 RG-7/U AN14 AJ14 Crimp Contact Size 20 16-20 16 Type Part Number Pin 030-9081-000 Socket 031-9134-001 Pin 030-9123-000 Socket 031-9203-002 Pin 030-9083-000 Socket 031-9206-003 Wire Size 20-24 Max. Wire Insul O.D .084 .084 16-20 .110 .150 030-1909-000 031-1059-000 (3.81) 30A Pin 030-1757-000 .206 (#10) Socket 030-1758-000 (5.23) 40A Pin 030-9175-000 .250 Socket 030-9176-000 (6.35) Pin 030-1908-000 .250 Socket 030-9201-003 8 M22520/1-02 CET 20-8 M22520/1-01 Blue CET 16-9 CET 16-15 M22520/1-01 Blue CET 16-9 CET 16-15 M22520/1-01 Yellow (2.79) Pin (#8) M22520/1-01 (2.13) Socket 12 Locator (2.13) 20-24 12-16 10-12 8-10 8-10 (6.35) Extraction Tool Part Number Crimp Tool Part Number Solder Pot Type Only Layout/ Usage 76,112, A44 B28, 32C2, 40, A44, F54, 45, 76 78 CET 12-4 A44 F54 CET 10-1 45 32C2 CBT-600B CCH-8-1 CCHP-8-6 CET 8-2 - A44 Thermocouple Contacts for DPDMA/DPXMA Standard Size 20 Material Pin Contact Socket Contact Alumel 030-1899-000 031-1048-000 Chromel 030-1900-000 031-1049-000 Contantan 030-1840-000 031-1020-000 Iron 030-1841-000 031-1022-000 For size 16 thermocouple contacts for DPDMA see DPX ARINC 404 section, page H-56. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-110 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 111 DPD/DPDMA Contact Variations The contact variations shown are modifications of the basic arrangement. For variations not shown please consult factory. Arr. No. Basic Arr. V14 T14 No. of Contacts (Wire Size) 20 16 14 10 8 Coax Spl. 14 Notes/Modifications Supplied less coaxial contacts (see pg.107 for avail.) 20 32C2 18 B20C2 B20C2 12 6 2 Basic arr. str. coax RG-7/U, P249-0365-000; S249-0366-000 C20C2 B20C2 12 6 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 G20 G20 B22C2 32C2 18 2 10 2 #5, 7, 9, 12-17, 29, A1, A2 are open Basic arr. 8 2 2 A1-90 Short coax RG-58/U, P249-0409-000, S249-0410-000; A2-Str. coax RG-58/U, P249-0257-000, S249-0258-000, #11-14, 16, 17, 26-29 open 23C3 20 23C3 20 G23C3 23C3 20 B28 B28 28 30 32C2 28 2 31 32C2 28 3 B31C1 32C2 28 2 32 32C2 28 4 32C1 32C2 28 3 1 32C1HV1 32C2 28 2 1 32C2 32C2 28 2 2 2 Basic arr. str. coax RG-7/U, P249-0365-000, S249-0366-000 1 3 #21, 23-#8 removable; #22-HV kit 7.5K VAC: #16 wire, 20 amps #21-23-str. coax RG-59/U. RG-62/U, P249-0399-000, S249-0398-000 Basic arr. A1, A2-open A1-open; A2-#8 removable A1-open; A2-90 short coax, RG-58/U P249-0257-000, S249-0258-000 1 A1, A2-#8 removable A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-#8 removable 1 A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-HV kit, 7.5K VAC, #16 wire, 10 amp Basic arr. A1, A2-str. coax RG-7/U, P249-0365-000, S249-0366-000 A32 32C2 30 2 E32C2 32C2 28 2 2 A1, A2-str. coax. RG-58/U, P249-0257-000, S249-0258-000 T32C2 32C2 28 2 2 S/A E32C2 except RG-58/U insulated U32C2 32C2 28 2 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 40 40 40 A44 A44 45 Basic arr. 17 6 45 43 2 50 50 50 F54 F54 48 76 76 78 16 73 A1, A2-#16 removable 5 Basic arr. Basic arr. Basic arr. Basic arr. 12 3 Basic arr. 78 78 Basic arr. C78 78 78 Contacts accommodate 16-20 wire DPDMA only 90 90 90 Basic arr. 112 112 112 Basic arr. 128 128 128 Basic arr. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-111 Rack and Panel 3 23C3 23HV1 H ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 112 DPD/DPDMA Stripping Instructions H ITT Cannon recommends resistance soldering for all solder contacts, particularly for RF cable where excessive heat will damage the dielectric. Wires should be pre-tinned. Shells, bushings, endbells and junction shells Jwhere applicable) must be slipped over wire bundles before soldering or crimping is started. The mechanical steps in wiring coaxials are described below. Rack and Panel Coax Type Straight R Coax 90 angle R Coax R Coaxial (Straight and 90 ) 1. Cut cable even. Trim to dimensions shown on tabulation. Care should be taken not to injure the conductor or dielectric. 2. Comb braid, tin conductor and remove flux. If a 90 contact is used, bend conductor 90˚ after tinning. DIELECTRIC BRAID COVER CONDUCTOR 90 Straight Cable Size A Trim B C RG-7/U .171 (4.34) .421 (10.69) .515 (13.08) RG-59/U .171 (4.34) .546 (13.87) .671 (17.04) B RG-62/U .171 (4.34) .543 (13.87) .671 (17.04) C RG-7/U .218 (5.54) .312 (7.92) .437 (11.10) RG-58/U .218 (5.54) .531 (13.49) .593 (15.06) RG-59/U .218 (5.54) .531 (13.49) .593 (15.06) RG-62/U .218 (5.54) .531 (13.49) .593 (15.06) A 3. Remove solder pot cover. Insert cable and solder conductor to contact. If a straight contact is used, the dielectric should but against contact solder pot. 4. Replace solder pot cover and solder braid to ferrule. Engaging Devices Single Gang - DPD/DPDMA The DPD/DPDMA can be engaged by means of a No. 10-32 steel jack screw and clinch nut. This coupling device is designed to fasten connectors securely when they are used in other than standard rack/ panel applications. The jack screws and clinch nuts are mounted on the shell flanges at the factory. They may be called out on either -33 or -34 shelis, although it is preferred to have jack screws on the -33 shell and the clinch nuts on the -34 shell. The device can be ordered on both DPD and DPDMA. #10-32 clinch nut on horizontal center line 1/4 hex with screwdriver slot & safety wire hole -34 Shell -33 Shell How to Order DPD-**-34*-1* N DPD-**-33*-1* S N = Clinch Nut S = Jack Screw #10-32 steel jack screw (on horizontal center line) The suffix "N" or "S" is placed immediately after the mounting hole variation; i.e., - 1AN, -1AS, etc. Two Gang - DPD2/DPD2MA The DPD2 is engaged by means of a variety of screw mechanisms. Engaging devices are interchangeable (within the thread group) with male or female mounting on either 33 or 34 shells. The accompanying tabulation lists the available engaging devices, male opposite female, with which they mate. MALE ENGAGING DEVICES FEMALE ENGAGING DEVICES Used On Part Number DPD2 DPD2MA F CF DF M MA CM CMRA DM DM-1 How to Order DM-2 DPD2 Engaging Device -72C2 -34PCM DM-3 DM-7 Dimensions shown in inches (mm) Specifications and dimensions subject to change H-112 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 113 DPD/DPDMA Engaging Devices Female 1.125 (28.58) APPROX. .750 ± .016 (19.05 ± 0.41) .125 ± .016 (3.18 ± 0.41) 1.250 ± .016 (31.75 ± 0.41) 1.062 ± .020 (26.98 ± 0.51) .187 ± .016 (4.75 ± 0.41) .187 ± .016 (4.75 ± 0.41) 5/16-24 THREAD H 5/16-12 THREAD 1.687 ± .016 (42.85 ± 0.41) 1.687 ± .016 (42.85 ± 0.41) P/N 013837-0010 F 1/4-28 UNF-2B Thread P/N 013837-0013 DF 5/16-12 Quad Lead Thread P/N 013837-0003 CF 5/16-24 UNF-2B Thread Male .250 ± .005 DIA. (6.35 ± 0.13) .546 ± .016 (13.87 ± 0.41) .125 ± .016 (3.18 ± 0.41) .187 ± .015 (4.75 ± 0.38) 1.781 ± .016 (45.24 ± 0.41) 1/4-28 UNF-2A THREAD 2.515 ± .016 (63.88 ± 0.41) 1.015 ± .047 (25.78 ± 1.19) 2.265 ± .016 (57.53 ± 0.41) 1/4-28 UNF-2A THREAD 1.328 ± .016 (33.73 ± 0.41) .859 ± .005 (21.82 ± 0.13) 5/16-24 UNF-2A THREAD 1.640 (41.66) APPROX. P/N 013837-0008 M 1/4-28 UNF-2A Thread P/N 013837-0001 MA 1/4-28 UNF-2A Thread NOT FOR USE WITH POLARIZING POST 4.218 ± .031 (107.14 ± 0.79) 2.718 ± .016 (69.04 ± 0.41) 2.500 ± .016 (63.50 ± 0.41) 5/16-24 UNF-2A THREAD 3.343 (84.91) APPROX 1.500 ± .015 (38.10 ± 0.38) P/N 013837-0042 CMRA 5/16-24 UNF-2A Thread (Ratchet Lock) Contact Customer Service for availability on all engaging device configurations before ordering. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-113 P/N 013837-0005 CM 5/16-24 UNF-2A Thread Rack and Panel 1/4-28 THREAD ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 114 DPD/DPDMA Polarization DPD connectors can be supplied with polarizing posts to provide six or more alternate positions. This feature prevents cross plugging where two identical connectors are mounted close together. Shells with polarizing posts can be ordered by adding the desired postition to the part number; for example: DPD-12C4-34P-1A-POS. Y. Polarizing positions are shown below and are face view of the 33 (plug) shell. DPD/DPDMA DPD 34 with POLARIZING KEYWAYS DPD 33 with POLARIZING POSTS Rack and Panel H POSITION N POSITION W POSITION V POSITION X POSITION Y POSITION Z Shaded area indicates extended portion of polarizing post. DPD2/DPD2MA DPD2 series can be supplied with two polarizing posts to provide six or more alternate positions. This feature is designed to assist in preventing cross A B A B plugging. At present shells are modified upon request only, by adding the desired position to the part number; e.g., DPD2-156-34PM-Pos. V. See A A POSITION W POSITION V POSITION N B drawing below for available positions. Polarizing positions shown are face view of 33 shell. B A POSITION X B A POSITION Y B POSITION Z Shaded area indicates extended portion of polarizing post. Panel Cutouts DPD2 DPD F ± .005 (± 0.13) ± .005 A (± 0.13) A ± .005 (± 0.13) F ± .005 (± 0.13) C (TYP.) B ± .005 (± 0.13) H D C B ± .005 (± 0.13) D ± .005 (± 0.13) H E ± .005 (± 0.13) ± .005 (± 0.13) Clearance Hole A Length Front/Rear Mounting B Width Front/Rear Mounting C Radius Max. D E F H Dia. Gap Between Flanges After Mating DPD-34P 2.562 (65.07) 1.562 (39.67) .181 (4.60) 2.875 (73.02) - 1.000 (25.40) .144 (3.66) .140 (3.56) DPD-33S 2.421 (61.49) 1.421 (36.09) .125 (3.18) 2.875 (73.02) - 1.000 (25.40) .144 (3.66) .140 (3.56) DPD2-34-P 3.781 (96.04) 2.562 (65.07) .187 (4.75) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) .144 (3.66) .140 (3.56) DPD2-33S 3.671 (93.24) 2.421 (61.49) .125 (3.18) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) .144 (3.66) .140 (3.56) Type Mounting Hole Dimensions shown in inches (mm) Specifications and dimensions subject to change H-114 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 115 DPD/DPDMA Accessories-DPD Junction Shell DPD-33 11612 3.375 (85.72) 2.875 ± .005 (73.02 ± 0.13) 2.500 (63.50) .125 (3.18) MAX. CLAMP TRAVEL 1.000 ± .005 (25.40 ± 0.13) 4 HOLES .144 (3.66) DIA. 2.000 (50.80) 1.562 (39.68) 1.500 (42.85) 1.687 (42.85) .156 (3.96) .906 (23.01) CABLE ENTRY 1.546 (39.27) 1.687 (42.85) 2.687 (68.25) 1.562 (39.68) CABLE ENTRY 3.375 (85.72) 2.875 ± .005 (73.02 ± 0.13) .125 (3.18) MAX. CLAMP TRAVEL 2.671 (67.84) .906 (23.01) 2.093 (53.16) 4 HOLES TAPPED #6-32 NC-2B .156 (3.96) 1.000 ± .005 (25.40 ± 0.13) DPD 90 19929 Rack and Panel DPD-34 12172 H 1.421 (36.09) 3.375 (85.72) 2.875 ± .005 (73.02 ± 0.13) 1.000 ± .005 (25.40 ± 0.13) 2.093 (53.16) .156 (3.96) 1.687 (42.85) 1.937 (49.20) 4 HOLES TAPPED #6-32 NC-2B 1-20 UNEF-2A THREAD .796 (20.22) CABLE ENTRY 1.125 (28.58) 1.343 (34.11) All tolerances ± .015 (0.38) unless otherwise noted. Accessories-DPD Dust Cap DPD/DPD2 025-0585-003 Conductive Dust Cap (black) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-115 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 116 DPD/ DPDMA Accessories-DPD2 DPD2 19941-1 TWO RESILIENT BUSHINGS TWO MTG. POSTS 1.562 (39.68) .703 (17.86) .526 DIA. (13.36) .781 (19.84) DIA. MAX. CABLE ENTRY 2.453 (62.30) H 2.890 (73.40) APPROX. Rack and Panel 1.140 (28.96) 1.187 (30.15) 1.453 (36.91) DPD2 19941-2 1.062 (26.98) 2.406 (61.11) APPROX. MAX. CABLE ENTRY .468 (11.89) .656 (16.66) MAX. CABLE ENTRY 1.250 (31.75) 2.546 (64.67) 4 SCREWS #6 x 5/16 PAN. HD. TYPE "2" M.S. THREE RESILIENT BUSHINGS MOUNTING BRACKET DPD2 19941-3 THREE RESILIENT BUSHINGS DPD2 19941-7 1.062 (26.97) MAX. CABLE ENTRY .468 (11.89) .656 (16.66) 2.000 (50.80) APPROX. MTG. BRACKET 1.875 (47.62) 1.546 (39.27) 1.250 (31.75) MAX. CABLE ENTRY 1.250 (31.75) 4 SCREWS #6 x 5/16 PAN. HD. 2.546 (64.86) 2.890 (73.41) APPROX. 1.140 (28.96) TWO MTG. POSTS 2.453 (62.31) 2.312 (58.72) APPROX. .500 (12.70) 1.875 (47.62) 1.546 (39.27) .250 (6.35) TYP. .171 R. TYP. (4.34) 1.875 (47.62) 2.500 (63.50) MAX. CABLE ENTRY MAX. CABLE ENTRY .875 (22.22) Dimensions shown in inches (mm) Specifications and dimensions subject to change H-116 www.ittcannon.com