COMPONENTS PRODUCT INFORMATION One-touch / Screw Mating Compatible Circular Waterproof Connector NEW CONNECTOR MB-0263-1 July 2013 JL10 Series RoHS Compliant Plug Receptacle JL10 Onetouch mating JL10 One-touch Screw mating area mating area Screw mating Overview JL04V N/MS-A/B JA*A*J1 The JL10 Series are one-touch locking circular waterproof connectors for industrial machines approved by TUV as connectors satisfying European safety standards. The adopted one-touch lock mechanism has a superior mating and unmating operability and it is a product that contributes to ease mating work. Also the JL10 receptacle is a one-touch / screw mating dual connector that has mating compatibility with the conventionally used MIL standard MS connectors and with our screw mating plugs (JL04V, N/MS, JA). Applications Industrial machineries, servo motors, robots, semiconductor-fabrication equipment, communication devices, measuring devices, broadcast devices, and others JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 1/11 MB-0263-1 Features ■Adopts a one-touch bayonet lock method for mating and can be mated securely even when it is hard to confirm mating area by sight and in narrow spaces. With superior mating and unmating operability it improves mating and unmating work (improved screw fastening work, and no need for torque control) ■JL10 Receptacle is a one-touch / screw mating dual type. One-touch mating: when using JL10 plug Screw mating: MIL standard MS connector and our general type N/MS-A/B Series, JL04V Series, JA*A Series using J1 type plug ■With guide mark (color: white) on JL10 Series receptacle and plug mating condition can be confirmed by sight. ■Low-profile compact design and direction of the cable leader of angled type can be set in arbitrary 8 directions in 45 degrees increments. ■Cable clamp is the same as JL04V. ■UL and TÜV approval obtained products. ■IP67 waterproof and dustproof. Receptacle is individually water-proofed. ■Environmental resistance with superior vibration and oil resistance. General Specifications Items Specification and Performance 18-10 (#12 size contact X 4 pos.) Array 22-22 (#8 size contact X 4 pos.) Rated Current 23A / position max. 46A / position max. 57A / position max. (applicable wire 8 to 10mm2) Rated Voltage 500VAC (pollution level: 2 / over-voltage category II) 250VAC (pollution level: 3 / over-voltage category III) 500VAC (pollution level: 2 / over-voltage category II) 250VAC500VAC (pollution level: 3 / over-voltage category III) Dielectric Withstanding Voltage 2000VAC (per minute) 2000VAC (per minute) Insulation Resistance 1000M min. (DC500V energized) 1000M min. (DC500V energized) Waterproof Performance IP67 IP67 Termination Soldering connection 3.5mm2 max. Soldering connection 10mm2 max. Product Specification JACS-50101 JACS-50101 Handling Instruction JAHL-50101 JAHL-50101 Durability 500 mating cycles 500 mating cycles Please refer to the drawings for each product for further information. JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 2/11 MB-0263-1 Components Receptacle Individual Plug Straight Plug Angle Plug Material / Finish Contact Copper alloy / silver plating Earth Pin Copper alloy / silver plating Front Insulator Silicon rubber Rear Insulator Synthetic resin Shell Aluminum alloy / zinc plating Retaining Ring Copper alloy / zinc plating Set Screw Steel / zinc plating O Ring Synthetic rubber Retaining Ring Copper alloy / zinc plating Wave Spring Stainless Steel C Type Ring Stainless Steel Contact Copper alloy / silver plating Front Insulator Synthetic resin Rear Insulator Synthetic resin Assembly Nut Aluminum alloy / zinc plating Coupling Nut Aluminum alloy / zinc plating Barrel Aluminum alloy / zinc plating Endbell Aluminum alloy / zinc plating Set Screw Steel / zinc plating O Ring Synthetic rubber Retaining Ring Copper alloy / zinc plating Wave Spring Stainless Steel C Type Ring Stainless Steel Contact Copper alloy / silver plating Front Insulator Synthetic resin Rear Insulator Synthetic resin Assembly Nut Aluminum alloy / zinc plating Coupling Nut Aluminum alloy / zinc plating Barrel Aluminum alloy / zinc plating JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 3/11 MB-0263-1 Ordering Information and Line-up <<Receptacle>> JL10 - 2 E 22 - 22 P E * - * Series シリーズ Suffix 特殊記号 Connector type コネクタタイプ 2: Panel mount type receptacle 2: パネルマウント型レセプタクル Insert rotation position インサート回転角度記号 None: Normal position X: X position Y: Y position E: Water-proof(unmate) E: 単体防水構造 Shell size: 22,18 シェルサイズ E: With protective earth terminal E: 保護回路接続有り Contact type コンタクトタイプ P: Pin ピン S: Socket ソケット Insert arrangement インサート配列 22-22, 18-10 Connector Type Part Number Array Contact Type JL10-2E18-10PE 18-10 Pin JL10-2E22-22PE 22-22 Pin Receptacle Waterproof Type Individually Waterproofed Individually Waterproofed SJ Drawing No. SJ112315 SJ112313 Please consult us when concerning receptacle. <<Plug>> JL10 - 6 A 22 - 22 S E Series シリーズ * - * None: Single block 単体 EB: With End-bell 標準エンドベル付 Connector type コネクタタイプ 6: Straight plug ストレートプラグ 8: Angle plug アングルプラグ EB1: ケーブルエントリー径 拡大型エンドベル付 A: Water-proof in mated part A: 嵌合時嵌合部防水構造 Insert rotation position インサート回転角度記号 None: Normal position X: X position Y: Y position Shell size: 22,18 シェルサイズ Insert arrangement インサート配列 22-22, 18-10 With End-bell with enlarged cable entry E: With protective earth terminal E: 保護回路接続有り Contact type コンタクトタイプ P: Pin ピン S: Socket ソケット Part Number JL10-6A18-10SE JL10-6A22-22SE JL10-6A18-10SE-EB JL10-6A22-22SE-EB Array 18-10 22-22 18-10 22-22 Contact Type Socket Socket Socket Socket SJ Drawing No. SJ112323 SJ112320 SJ112322 SJ112317 Straight Plug (compatible with thick wire) JL10-6A22-22SE-EB1 22-22 Socket SJ112319 Angle Plug JL10-8A18-10SE-EB JL10-8A22-22SE-EB 18-10 22-22 Socket Socket SJ112321 SJ112316 Angle Plug (compatible with thick wire) JL10-8A22-22SE-EB1 22-22 Socket SJ112318 Connector Type Individual Plug Straight Plug JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 4/11 MB-0263-1 Line-up and combinations Receptacle Side ●Panel Mount Type JL10-2E type Plug Side One-touch Mating ●Individual Plug JL10-6A type Screw Mating ●Individual Plug JL04V-6A type Accessory Conduit (Note 1) ●Straight Plug JL04V-6A-EB type ●Straight Plug JL10-6A-EB type Conduit (Note 1) ●Angle Plug JL10-8A-EB/EB1 type ●Angle Plug JL04V-8AEB / EB1 / EBA type ●Cable Clamp JL04-CK type TUV certified product ●JA*A*J1 Type ●N/MS-A/B Type (non-waterproof) (Note 3) Note 1) Please contact us or the conduit manufacturer when regarding use of conduit. Note 2) When concerning JL04V Series, N/MS-A/B Series, and J1 type JA*A Series please refer to the individual catalogs for each products. Note 3) Non-waterproof when assembled with N/MS-A/B type plug. JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 5/11 MB-0263-1 Receptacle 7.1 min. (Valid screw length) Positioning Key Part Number A Screw K 0.3 J 0.3 L 0.3 Dia. N 0 -0.4 □R 0.13 □S 0.79 Dia. T +0.2 -0.1 JL10-2E18-10PE 1 1/8-18UNEF-2A 2.7 8.25 30 27 26.97 34.9 3.1 JL10-2E22-22PE 1 3/8-18UNEF-2A 2.7 9.1 30.85 33 31.75 41.3 3.1 Individual Plug Positioning Key V Screw 0.8 0.4 L V Screw JL10-6A18-10SE 35.85 30 1 3/16-18UNEF-2B JL10-6A22-22SE 42.2 31.05 1 7/16-18UNEF-2B Part Number Dia. A JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 6/11 MB-0263-1 Straight Plug Positioning Key 10 min. (Valid screw length) V Screw For reference: in case of 22-22SE-EB1 For reference: in case of 22-22SE-EB Dia. A Dia. G 0.5 0.8 L (L1) V Screw JL10-6A18-10SE-EB 35.85 15 51.05 60.58 1-20UNEF-2A JL10-6A22-22SE-EB 42.2 17 58.65 68.45 1 3/16-18UNEF-2A JL10-6A22-22SE-EB1 42.2 22 74.35 84.15 1 7/16-18UNEF-2A Part Number 0.8 JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 7/11 MB-0263-1 Angle Plug Positioning Key V Screw For reference: in case of 18-10SE-EB For reference: in case of 22-22SE-EB1 For reference: in case of 22-22SE-EB Dia. G 0.5 16 18 22 1-20UNEF-2A 1 3/16-18UNEF-2A 1 7/16-18UNEF-2A JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 8/11 Part Number JL10-8A18-10SE-EB JL10-8A22-22SE-EB JL10-8A22-22SE-EB1 Dia. A 0.8 35.85 42.2 42.2 B (B1) 34.55 40.65 51.6 44.35 50.45 61.4 0.8 D E 0.8 0.5 30 37.4 42 8.5 10 10 V Screw MB-0263-1 Accessory: Cable Clamp (sold separately) Cable clamp is the same as our JL04V Series. Cable Clamp Part Number Applicable Cable Diameter JL04-18CK(07)-*-R Dia. 5 to Dia. 8 JL04-18CK(13)-*-R Dia. 11 to Dia. 14.1 JL04-2022CK(09)-*-R Dia. 6.5 to Dia. 9.5 JL04-2022CK(12)-*-R Dia. 9.5 to Dia. 13 JL04-2022CK(14)-*-R Dia. 12.9 to Dia. 16 JL04-2428CK(11)-*-R Dia. 9 to Dia. 12 JL04-2428CK(14)-*-R Dia. 12 to Dia. 15 JL04-2428CK(17)-*-R Dia. 15 to Dia. 18 JL04-2428CK(20)-*-R Dia. 18 to Dia. 20 Applicable Connector JL10-6A18-10SE-EB JL10-8A18-10SE-EB JL10-6A22-22SE-EB JL10-8A22-22SE-EB JL10-6A22-22SE-EB1 JL10-8A22-22SE-EB1 Panel Mount Dimensions for Reference (1) Front mount: Receptacle is attached to the front side of the panel and case. Cable termination side will be inside when attached. (2) Rear mount: Receptacle is attached to the back side of the panel and case. Please be aware of the panel thickness when concerning this product. * Attachment dimensions are the same as our JL04V Series. Rear Mount Front Mount □C 4-Dia. B Dia. A Note) The dimensions for Dia. A is the same for front mount and rear mount. Panel Shell Size Dia. A 0.5 Dia. B □C0.13 18 22 30.2 36.6 3.3 3.3 26.97 31.75 Attachment Screw (for reference) Metric screw Unified screw thread thread M3 #4-40 M3 #4-40 Max Thickness of Rear Mount Panel 3mm max. 3mm max. Accessory: Gasket (Sold separately) There is a gasket to prevent water immersion from the holes on main case when receptacle is attached to panel (case). Gasket is the same as our JL04V Series. Note 1) For the screw hole area there is a need for water immersion countermeasure other than the gasket. Please prepare countermeasures at customers. Shell Size Gasket No. SJ Drawing 18 22 075-50157 075-50159 SJ009289 SJ009289 JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 9/11 MB-0263-1 Cautions <<JL10 Caution 1>> Please note that JL10 plug cannot be mated with JL04V receptacle. Receptacle Plug Mating JL04V JL10 NG JL04V JL04V OK JL10 JL04V OK JL10 JL10 OK Combinations <<JL10 Caution 2>> When using JL10 receptacle and JL04 plug, mating and unmating operation will be the two steps as shown below. Mate 1 STEP 2 STEP JL10 Receptacle Push-in until screw engage Unmate JL04V Plug 1 STEP JL10 Receptacle JL04V Plug 2 STEP Loosen until screw rotates without any resistance JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. Pull out straight 10/11 MB-0263-1 Memo Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright © 2013, Japan Aviation Electronics Industry, Ltd. 11/11