COMPONENTS PRODUCT INFORMATION NEW RoHS Compliant VG95234 Qualified Circular Waterproof Connector CONNECTOR One-touch Bayonet Lock Method / Panel-to-Wire / Crimp Connection Type JK06 Series MB-0285-1 October 2014 《Outline》 The JK06 Series is a waterproof circular connector developed for railway vehicles and related electronic equipments worldwide. The JK06 Series is designed in accordance with the VG95234 specifications and also compliant with the NFF61-030 and the EN50467. The JK06 Series can be used for other various industrial electric equipments . JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 1/8 MB-0285-1 Features Mechanical designs are VG95234(Note) specifications compliant. Note: VG95234 is the German circular connector specifications. VG95234 connectors are popular for railway vehicles in Europe. - Mating type is bayonet lock method. - Contact insert arrangement is compatible with MIL-DTL-5015. - Inter-mateable with other products that are compliant to the same standard. Protection rating IP67 equivalent when mated (water resistant to 1m, 24H) Function and performance is compliant with the below standards. NFF61-030 (1992) French standard: Rolling stock - Electrical connectors General NFF16-101 (1988) French standard: Railway rolling stock - Burning behavior Choice of materials. NFF16-102 (1992) BS6853 (1999) British standard: Code of practice for fire precautions in the design and construction of passenger carrying trains EN50467 (2011) European standard: Railway applications Rolling stock Electrical connectors, requirements and test methods Note: The year shown in the brackets are the issue year (version). Compatible with conduit specification. Plug is compatible with conduit harness assembly by attaching the PMA manufactured conduit adapter. Materials selected with ecological considerations. ・Compliant with RoHS directive. ・Halogen-free resin parts. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 2/8 MB-0285-1 General Specifications Items Electrical Performance Standard (Paragraph Number) Dielectric Withstanding Voltage A.C.2550Vrms NFF61-030 (11.3.1) Maximum Rated Current Whole Connector: 96.2A Individual Connector: 13A NFF61-030 (11.3.5) Insulation Resistance 5000MΩ min. NFF61-030 (11.3.2) Contact Resistance 2.5mΩ max. NFF61-030 (11.3.3) Items Environmental Resistance Defined Value To satisfy function and performance under below test conditions. Standards for Reference (Paragraph Number) High-temperature High-humidity Test Temperature: 40 Deg. C Relative Humidity: 95% Applied Period of Time: 21 days NFF61-030 (11.4.1) Sine Wave Vibration Frequency: 10 ~ 100Hz Acceleration: 19.6m/s2 Period of Time: 15 minutes / cycle (10 -> 100 -> 10Hz) 2 hours for each axis, 4 hours in total NFF61-030 (11.5.2) Vibration Durability Random Vibration, applied to each axis for 5h x 3 axis Acceleration of Vertical Vibration: 7.9m/s2 Horizontal Vibration: 3.5m/s2 Longitudinal Vibration: 5.5m/s2 EN61373 (EN50467 6.16) Waterproof (When Mated) IP67 min. IEC60529 Heat Shock (Heat Cycle) Temperature Range: -40 Deg. C ~ +100 Deg. C, 5 Cycle NFF61-030 (11.4.2) Repeated Mating (Durability) Mating Cycle: 500 times NFF61-030 (11.6.1) Corrosion (Salt Spray) Saltwater Concentration: 5% Test Tank Temperature: 35 Deg. C Exposure Time: 500h NFF61-030 (11.4.3) Shock Resistance Impact Strength: 294m/s2 Semi-sine Wave 18msec NFF61-030 (11.5.1) High Temperature Resistance Temperature: 125 Deg. C Exposure Time: 96h NFF61-030 (11.6.2) Ozone Resistance Concentration: 200 ± 20pphm Exposure Time: 24h NFF61-030 (11.4.6) ・Please refer to the below documents concerning Specifications and Handling Instructions. Specifications JACS-50103 Handling Instructions JAHL-50103 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 3/8 MB-0285-1 Component Parts [Receptacle] Panel Gasket Grand Nut Grommet Contact Shell [Plug] Endbell Insulator Grommet Contact Coupling Nut Materials and Finishes Main Components Material and Finish Insulator Synthetic Resin Shell, coupling nut, endbell, grand nut Aluminum Alloy / zinc plating Grommet, panel gasket, interfacial seal Synthetic Rubber Contact Copper alloy / Ag plating JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 4/8 MB-0285-1 Ordering Information JK06 A K 37 P N 1 Series Type A: Wall Mounting Receptacle D: Straight Plug (with Endbell) Shell Size K: 28 size JK06 contact insert arrangement are compliant with MIL-DTL-5015 standard. This product’s designation is [28-21] type as shown below. Modification Code Degree of Insertion Note1 N, W, X, Y, Z Contact Type P: Pin Contact S: Socket Contact No. of Contacts 37: 37 pos. N: 0° W: 80° Z: 280° X: 110° Y: 250° Contact Insert Arrangement: designation 28-21, 37 pos. (Mating Side of Receptacle) Note: Angular position of the contact inserts (Mating Side of Receptacle) JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 5/8 MB-0285-1 Outer Information * Outer shape and dimensions are for reference only, please refer to SJ Drawings for further product information. (Unit: mm) 37 pos. Receptacle JK06AK37PN1 (SJ Drawing: SJ114014) 39.7 50.8 46.7 Φ46 43(スパナ掛け) 4-Φ3.7 39.7 5 50.8 24.05 58 37 pos. Plug (Conduit Compatible Type) JK06DK37SN1 (SJ Drawing: SJ114015) 17 96 Φ46 Φ53.4 41 (Wrench Section) Connected to conduit by attaching PMA PG29 conduit adapter. (44.5) (Conduit Adapter Dimensions) Applicable Condit Adapter PMA made product Part Number: BVNV-P299 SVNV-P299 NVNV-P299 MVNV-P299 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 6/8 MB-0285-1 Applicable Contact Contact for Crimp Connection Contact Part Number SJ Drawing Pin Contact J031-57179 SJ114923 Socket Contact J031-57180 SJ114924 Applicable Wire Size (Cross-sectional area of conductor) AWG#14 ~ #16 (2mm2 ~1.25mm2) Accessories * Outer shape and dimensions are for reference only, please refer to SJ Drawings for further product information. (Unit: mm) Sealing Plug Used to seal the unused grommet holes on the insert to secure waterproof performance. 14 (SJ Drawing No.: SJ115429) Φ3.7 Φ2.8 Part Number: J225-50124 Tools Hand Crimp Tool Main Body Locator M22520/1-01 JP-GTC-16 Contact Extraction Tool JET-GTC-16 *For RoHS compliance information concerning the tools, please consult us. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 7/8 MB-0285-1 Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Connector 2nd Sales Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2825 FAX: +81-3-3780-2884 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 8/8