COMPONENTS PRODUCT INFORMATION NEW RoHS Compliant Panel-to-Wire / Board-to-Wire, Crimp and Solder Connection Lever Mating Type Rectangular Connector with EMI Countermeasure QE6 Series CONNECTOR MB-0281-2 October 2014 《Outline》 The QE6 Series is a minimized and slim lever mating type rectangular connector adding to our existing QE Series which has been used for many years in railway-related equipment applications. ■Robust structure using metal for outer shell. ■Connection type is available in 2 types; wire crimp type and board through-hole type. ■Contacts are in common with our existing QE Series. ■Compatible with 3U4HP size cards for 19-inch subrack. ■Compact and robust structure, ideal for use in a wide range of applications that require reliability and environmental resistance such as railway-related equipment, and other various industrial electrical devices. ■Can be used for Ethernet transmission (category 5). JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 1/16 MB-0281-2 Features Slimmer and Smaller 50% less mounting space (Note 1) compared to our previous QE Series. Note 1: Comparing QE6 Series 40-pos. with our previous QE Series 50-pos. connector. Compatible with 19-inch Subrack. Dimensions and structure that can be attached to 3U4HP size card for 19-inch subrack (IEC60297-3-101) used for VME systems and others. Compatible with front access of plug-in module for the rack. 64 Key Positions Available for Polarizing Key. Compatible with multiple mounting of connectors due to equipment redundancy and others. Contacts in Common with Our Existing QE Series. Ensures electrical and mechanical reliability by using common contacts with proven results. Crimp tool is also in common with QE Series. Compatible with EMI (Emission) (40-position product) Structure with consideration against emission. Forming path of “electrical wire shield” to “equipment case” with incorporated GND bar. (Please refer to the EMI Transmissions section.) Compatible with 100Mbps Ethernet Transmission Satisfies the category 5 connection device standard of ISO/IEC 11801 (general-purpose telecommunication cabling systems). (Please refer to the Transmission Characteristics section.) General Specifications Component No. of Contact Specification and Performance 19 Contact Resistance A.C 1500 Vr.m.s. (for 1 minute) Rated Current Insulation Resistance Durability Operating Temperature Applicable Wire (Note) 40 5m Ω max. Dielectric Withstanding Voltage Maximum Current 30 5A / Contact 19A 30A 40A 5000M Ω min. 500 times -55 Deg. C to +85 Deg. C Cross-sectional area of conductor: 0.2 mm2 ~ 2mm2 Electrical wire finished outer diameter: 3.1 dia. max. Note: Please refer to the Applicable Contacts section on page 12 for more information on Applicable Wires. - Please refer to the documents below concerning Specifications and Handling Instructions for the QE6 Series. Specifications ------------19 pos., 30 pos. : JACS-30181, 40 pos.: JACS-30290 Handling Instructions ---19 pos., 30 pos. : JAHL-30181, 40 pos.: JAHL-30290 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 2/16 MB-0281-2 Main Components [Receptacle] [Plug] Panel Shell Lever Insulator Housing Insulator Contact Clamp Saddle Polarizing Key (Pin) Polarizing Key (Socket) Materials and Finishes Components Materials and Finishes Insulator Synthetic Resin Shell, Clamp Saddle Steel / Ni plating Polarizing Key Copper alloy / Ni plating Lever, Panel Stainless Steel Housing Synthetic Resin Contact (Angle Through-hole) 19 pos. / 30 pos.: Copper alloy / Au plating over Ni 40 pos.: Copper alloy / Au plating over Ni (contact area), Sn plating (soldering area) Contact (Crimp) Copper alloy / Au plating over Ni Ordering Information QE6 R 040 L H 01 Modification Code Series Shape R: Receptacle P: Plug No. of Contacts 019: 19 pos. 030: 30 pos. 040: 40 pos. Wire Pull Out Direction Receptacle (40 pos. only) Plug H: Upward Note H: for upward L: for downward L: Downward D: for both upward and downward Note: Side No. 1 of insert array is defined upward. Please refer to Part Number List (Page 4) and Combination List (Page 5 to 6). Contact L: Angle Through-hole Pin (preassembled) P: Crimp Straight Pin (sold separately) or Straight Thorough-hole Pin (sold separately) S: Crimp Socket (sold separately) Please refer to Part Number List on (Page 4). Note: For more information on contact part numbers please refer to Applicable Contact List (Page 12). JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 3/16 MB-0281-2 Part Number List Shape Part Number SJ Drawing No. Receptacle QE6R019L01 SJ111488 Plug QE6E019SH01 SJ111489 Yes QE6E019SL01 SJ111490 Yes Receptacle QE6R030L01 SJ111485 Plug QE6E030SH01 SJ111486 Yes QE6E030SL01 SJ111487 Yes QE6R040LH01 SJ113433 Yes QE6R040LL01 SJ113462 Yes QE6R040PH01 SJ113434 Yes Yes QE6R040PL01 SJ113463 Yes Yes QE6R040LD01 SJ114349 QE6R040PD01 SJ114987 QE6E040SH01 SJ113435 Yes QE6E040SL01 SJ113464 Yes QE6E040SH02 SJ114350 Yes QE6E040SL02 SJ114351 Yes Receptacle Plug Remarks Angle Through-hole Pin Straight Through-hole Pin 40 Crimp Pin 30 Crimp Socket No. of Contacts 19 Applicable Contact Type Yes: Yes (available) Blank: No (not available) Yes With eject bar Yes With eject bar Panel attachment type Yes Yes Yes Panel attachment type EMI countermeasure enhanced type Note 1 : Contacts of the angle through-hole type are preassembled. Contacts of the other types are sold separately. Note 2: Please refer to Combination List on page 5 to 6 regarding mating combinations of plug and receptacle. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 4/16 MB-0281-2 Combination List No. of Contacts Plug Receptacle 19 QE6E019SH01 Note 1 QE6R019L01 Note 1: Plug is available in both wire pull out direction type “H” and “L”. QE6E019SL01 Note 1 30 QE6E030SH01 Note 2 QE6R030L01 Note 2: Plug is available in both wire pull out direction type “H” and “L”. QE6E030SL01 Note 2 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 5/16 MB-0281-2 Combination List Plug Receptacle 40 (EMI counter measure enhanced type) or QE6E040SH01 Note 3 QE6R040LH01 QE6R040PH01 (Angle Through-hole Type) (Panel Attachment Type) Note 3: Mating plug is only available in wire pull out direction type “H”. or QE6E040SL01 Note 4 QE6R040LL01 QE6R040PL01 (Angle Through-hole Type) (Panel Attachment Type) Note 3: Mating plug is only available in wire pull out direction type “L”. 40 QE6E040SH02 Note 5 or QE6E040SL02 QE6R040LD01 QE6R040PD01 (Angle Through-hole Type) (Panel Attachment Type) Note 5: Plug is available in both wire pull out direction type “H” and “L”. Note 5 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 6/16 MB-0281-2 External Dimensions and Shape Note: Shape and dimensions of the drawings below are for reference only. Please refer to our SJ Drawings for more detailed product information. (Unit: mm) 19-position Plug QE6E019SH01 QE6E019SL01 103 13 61.8 61.8 100 100 103 77.2 77.2 13 19-position Angle Through-hole Type Receptacle QE6R019L01 115.2 2.5 15.5 19.1 79.9 79.7 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 7/16 MB-0281-2 External Dimensions and Shape Note: Shape and dimensions of the drawings below are for reference only. Please refer to our SJ Drawings for more detailed product information. (Unit: mm) 30-position Plug QE6E030SH01 QE6E030SL01 103 13 61.8 61.8 100 100 103 77.2 77.2 13 30-position Angle Through-hole Type Receptacle QE6R030L01 115.2 15.5 2.5 19.1 79.9 79.7 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 8/16 MB-0281-2 External Dimensions and Shape Note: Shape and dimensions of the drawings below are for reference only. Please refer to our SJ Drawings for more detailed product information. (Unit: mm) 40-position Plug (EMI Countermeasure Type) QE6E040SH01 70.2 108 100 15 77.2 40-position Receptacle (QE6E040SH01 Mating Connector) Angle Through-hole Type Panel Attachment Type QE6R040LH01 QE6R040PH01 128.5 115.2 79.9 100.8 79.7 15.5 15.5 2.5 2.5 10.5 23.2 75.34 79.7 94.5 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 9/16 MB-0281-2 External Dimensions and Shape Note: Shape and dimensions of the drawings below are for reference only. Please refer to our SJ Drawings for more detailed product information. (Unit: mm) 40-position Plug (EMI Countermeasure Enhanced Type) QE6E040SL01 70.2 108 100 15 77.2 40-position Receptacle (QE6E040SL01 Mating Connector) Angle Through-hole Type Panel Attachment Type QE6R040LL01 QE6R040PL01 128.5 115.2 79.9 100.8 79.7 15.5 15.5 2.5 2.5 10.5 23.2 75.34 79.7 94.5 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 10/16 MB-0281-2 External Dimensions and Shape Note: Shape and dimensions of the drawings below are for reference only. Please refer to our SJ Drawings for more detailed product information. (Unit: mm) 40-position Plug QE6E040SH02 QE6E040SL02 100 15 70.2 70.2 108 108 100 77.2 77.2 15 40-position Receptacle (QE6E040S*02 Mating Connector) Angle Through-hole Type Panel Attachment Type QE6R040LD01 QE6R040PD01 79.9 100.8 79.7 15.5 15.5 2.5 2.5 10.5 23.2 75.34 79.7 94.5 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 11/16 MB-0281-2 Applicable Contacts Crimp Connection Contact Part Number Contact Size 16-14 16-16 16-20A 16-20 Pin Contact Socket Contact Plating Specification 031-50793 031-50794 A 031-50793-002 031-50794-002 B 031-50565 031-50675 A 031-50565-002 031-50675-002 B 031-50566 031-50676 A 031-50566-002 031-50676-002 B 031-50567 031-50677 A 031-50567-002 031-50677-002 B Applicable Wire Size (Conductor Crosssectional Area) Applicable Wire Outer Wire Diameter AWG#14 to #16 (2mm2 to 1.25mm2) 2.4 dia. max. AWG#16 to #20 (1.3mm2 to 0.5mm2) 2.4 dia. max. AWG#20 to #24 (0.5mm2 to 0.2mm2) 2.6 dia. max. AWG#20 to #24 (0.5mm2 to 0.2mm2) 1.6 dia. max. Through-hole Contact Plating Specification Soldering Lead Area Length [mm] 031-55414 A 14 031-55415 B 14 031-55417 A 24 Part Number * Plating Specification A--- Au Plating Thickness: 0.75μm B--- Au Plating Thickness: 0.3μm Tools and Others Air Pressure Crimp Machine Manual Valve With Foot Valve (Check Valve) CBT-520 CBT-530 Manual Crimp Tool Main Body Locator M22520/1-01 JP-QE-16-16 Contact Insertion Tool Contact Insertion Confirmation Tool Contact Extraction Tool JIT-Q*-16 JG-QE-2 JET-16 Note: Please contact us concerning RoHS compliance information of the Tools and Others. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 12/16 MB-0281-2 Accessories Note: Shape and dimensions of the drawings below are for reference only. Please refer to our SJ Drawings for more detailed product information. (Unit: mm) Dust Cap for 40 pos. Receptacle Synthetic resin dust cap for 40 position receptacle (QE6R040****) . Protects mating area and blocks dust and foreign materials. 18.3 QE6-40-DC (without string, Product Drawing No.: SJ114596) 12.5 85 18.3 QE6-40-DC-J1 (with string, Product Drawing No.: SJ114597) 90 12.5 85 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 13/16 MB-0281-2 EMI Characteristics The QE6 Series connector satisfies the electromagnetic radiation standard based on the IEC 62236-3-2 (electromagnetic compatibility of railway applications). [Evaluation Conditions] IEC 62236-3-2: Railway applications - Electromagnetic compatibility Part 3-2: Rolling stock Apparatus Table 6 Enclosure Port [Samples] Receptacle Plug QE6R040LH01 QE6E040SH01 [Applied Signal] Data Rate Data Series 100Mbps PRBS 27-1 (pseudo random bit sequence 7) Vertical Polarization Upper Limit without GND bar Vertical Polarization Upper Limit Reduced radiation level due to effect of GND bar. GND bar with GND bar JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 14/16 MB-0281-2 Transmission Characteristics Satisfies the category 5 connection device standard of ISO/IEC 11801 (general-purpose telecommunication cabling systems), by using the appropriate wires and mounting methods. [Evaluation Conditions] ISO/IEC 11801 (2002): Information Technology -Generic Cabling for Customer Premises 10.2.4.3 Connecting hardware for use in distributors and consolidation Cat.5 (=JISX5150: 2004 Information technology - Generic cabling for customer premises …10.2.4.3 distributing board and connection device used at bifurcation point) Pin Assignment Evaluation [Graph legends sample] Sample 1: Receptacle QE6R040PH01 Plug QE6E040SH01 Sample 2: Receptacle QE6R040LH01 Plug QE6E040SH01 [Graph legends sample] Sample 1: Receptacle QE6R040PH01 Plug QE6E040SH01 Sample 2: Receptacle QE6R040LH01 Plug QE6E040SH01 Note: Transmission Characteristics vary by wire specifications and connection types. Please contact us for details. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 15/16 MB-0281-2 Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2825 FAX: +81-3-3780-28846 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 16/16