HIGH POWER RESISTOR – 100W to 140W HOW TO ORDER FEATURES RHP-10A-100 F Y R Packaging (50 pieces) T = tube or R= tray (flanged type only) B = bulk TCR (ppm/°C) Y = +50 Z = +100 N = +250 Tolerance J = +5% F = +1% Resistance R02 = 0.02 Ω R10 = 0.10 Ω 1R0 = 1.00 Ω 100 = 10.0 Ω 101 = 100 Ω 512 = 51.0K Ω Size/Type (refer to spec) 10X 20B 50A 10B 20C 50B 10C 20D 50C APPLICATIONS 100A Series High Power Resistor CONSTRUCTION – shape X and A there is insulation between the flange and the resistor 1 2 3 4 5 6 Molding Leads Conductor Resistor Substrate Flange 100W, and 140W available TO126, TO220, TO263, TO247 packaging Surface Mount and Through Hole technology Resistance Tolerance from ±5% to ±1% TCR (ppm/°C) from ±250ppm to ±50ppm Complete thermal flow design Non-Inductive impedance characteristic and heat venting through the insulated metal tab Durable design with complete thermal conduction, heat dissipation, and vibration Epoxy Tin plated Cu Copper Ni-Cr Alumina Ni plated Cu RF circuit termination resistors CRT color video amplifiers Suits high-density compact installations High precision CRT and high speed pulse handling circuit High speed SW power supply Power unit of machines VHF amplifiers Motor control Industrial computers Drive circuits IPM, SW power supply Automotive Volt power sources Measurements Constant current sources AC motor control Industrial RF power RF linear amplifiers Precision voltage sources Custom Solutions are Available – For more information, send your specification to [email protected]. SCHEMATIC X A B C D DIMENSIONS (mm) Model Shape A RHP-10X X 8.5 ± 0.2 RHP-10B B 8.5 ± 0.2 RHP-10C C 10.1 ± 0.2 RHP-20B B 10.1 ± 0.2 RHP-20C C 10.1 ± 0.2 RHP-20D D 10.1 ± 0.2 RHP-50A A 16.0 ± 0.2 RHP-50B B 10.6 ± 0.2 RHP-50C C 10.6 ± 0.2 RHP-100E A 16.0 ± 0.2 B 12.0 ± 0.2 12.0 ± 0.2 15.0 ± 0.2 15.0 ± 0.2 15.0 ± 0.2 10.3 ± 0.2 20.0 ± 0.5 15.0 ± 0.2 15.0 ± 0.2 20.0 ± 0.5 C 3.1 ± 0.2 3.1 ± 0.2 4.5 ± 0.2 4.5 ± 0.2 4.5 ± 0.2 4.5 ± 0.2 4.8 ± 0.2 4.5 ± 0.2 4.5 ± 0.2 4.8 ± 0.2 D 3.1 ± 0.1 3.1 ± 0.1 3.6 ± 0.1 3.6 ± 0.1 3.6 ± 0.1 - 3.2 ± 0.1 1.5 ± 0.1 1.5 ± 0.1 3.2 ± 0.1 E 17.0 ± 0.1 17.0 ± 0.1 5.0 ± 0.1 15.5 ± 0.1 5.0 ± 0.1 5.0 ± 0.1 14.5 ± 0.1 2.7 ± 0.1 2.7 ± 0.1 14.5 ± 0.5 F 3.2 ± 0.5 3.2 ± 0.5 2.5 ± 0.5 4.0 ± 0.5 2.5 ± 0.5 2.5 ± 0.5 - 5.08 ± 0.5 5.08 ± 0.5 - G 3.8 ± 0.2 3.8 ± 0.2 3.0 ± 0.2 3.0 ± 0.2 3.0 ± 0.2 2.2 ± 0.2 5.1 ± 0.5 0.75 ± 0.2 0.75 ± 0.2 5.1 ± 0.5 H 1.75 ± 0.1 1.75 ± 0.1 2.75 ± 0.1 2.75 ± 0.2 2.75 ± 0.2 2.75 ± 0.2 3.63 ± 0.2 0.5 ± 0.2 0.5 ± 0.2 3.63 ± 0.2 1.5 ± 0.05 1.5 ± 0.05 0.8 ± 0.05 J 0.5 ± 0.05 0.5 ± 0.05 0.5 ± 0.05 0.5 ± 0.05 0.5 ± 0.05 0.5 ± 0.05 - K 0.6 ± 0.05 0.6 ± 0.05 0.75 ± 0.05 0.75 ± 0.05 0.75 ± 0.05 0.75 ± 0.05 0.8 ± 0.05 19 ± 0.05 19 ± 0.05 L 1.4 ± 0.05 1.4 ± 0.05 1.5 ± 0.05 1.5 ± 0.05 1.5 ± 0.05 1.5 ± 0.05 - 2.7 ± 0.05 2.7 ± 0.05 - M 5.08 ± 0.1 5.08 ± 0.1 5.08 ± 0.1 5.08 ± 0.1 5.08 ± 0.1 5.08 ± 0.1 10.9 ± 0.1 3.6 ± 0.1 3.6 ± 0.1 10.9 ± 0.1 N - - 1.5 ± 0.05 1.5 ± 0.05 1.5 ± 0.05 1.5 ± 0.05 - 15 ± 0.05 2.0 ± 0.05 - P - - - 16.0 ± 0.5 - - - - - - American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 1 HIGH POWER RESISTOR – 100W to 140W OVERVIEW Model Physical (top & bottom view) Features TO126 Package 20W high power resistor 5.9 C/W heat resistance from hot spot to flange. 0.10 ohm to 220 ohm resistance range TO220 Package Through hole RHP-10B 20W high power 5.9 C/W heat resistance from hot spot to flange via thin film metallization technology 0.10 ohm to 220 ohm resistance range TO220 Package Surface mount RHP-10C 10W high power 5.9 C/W heat resistance from hot spot to flange via thin film metallization technology 0.10 ohm to 220 ohm resistance range TO220 Package Through hole RHP-20B 35W high power 3.3 C/W heat resistance from hot spot to flange via thin film metallization technology 0.02 ohm to 220 ohm resistance range RHP-20C TO220 Package Surface mount RHP-20C 20W 3.3 C/W heat resistance from hot spot to flange via thin film metallization technology 0.02 ohm to 220 ohm resistance range RHP-20D TO263 (D2P) Package - Surface Mount Molded 20W high power resistor 3.3 C/W heat resistance from hot spot to flange via thin film metallization technology 0.01 ohm to 51K ohm resistance range RHP-50A TO247 Package 100W high power resistor 1.3 C/W heat resistance from hot spot to flange via thin film metallization technology 0.01 ohm to 220 ohm resistance range RHP-50B TO220 Package Through hole RHP-50B 50W high power 2.3 C/W heat resistance from hot spot to flange via thin film metallization technology 0.10 ohm to 220 ohm resistance range RHP-50C TO220 Package Surface mount RHP-50C 50W high power 2.3 C/W heat resistance from hot spot to flange via thin film metallization technology 0.10 ohm to 220 ohm resistance range RHP-10X RPH-10B RHP-10C RHP-20B RHP-100A TO247 Package 140W high power resistor 0.9 C/W heat resistance from hot spot to flange or metal back plate. via thin film metallization technology 0.02 ohm to 220 ohm resistance range American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 2 HIGH POWER RESISTOR – 100W to 140W ELECTRICAL SPECIFICATIONS Model RHP-10X RHP-10B RHP-10C RHP-20D RHP-20B RHP-20C Rated Power(heat sink) 20W 20W 20W 20W 35W 20W Rated Power 1W 1W 1W 2W 1W 1W Heat Resistance 5.9 C/W 5.9 C/W 5.9 C/W 3.3 C/W 3.3 C/W 3.3 C/W Withstanding Voltage 2000V AC 2000V DC 2000V DC 2000V DC 2200V DC (1500V AC) 2200V DC (1500V AC) Max. Operating Voltage - 500V or √P*R 500V or √P*R 500V or √P*R 500V or √P*R 500V or √P*R Resistance 0.01 ~ 0.091 0.10 ~ 9.1 10 ~ 220 E6 E24 E24 Nominal Resistance TCR (ppm°C) ±250 ±100 ±50 Tolerance ±5% ±5%, ±1% ±1% Operating Temp. -55C°C ~ +155°C Model Rated Power(heat sink) RHP-50A RHP-50B & RHP-50C RHP-100A 100W 50W 100W 3W 1W 3W 100W - - 1.3 C/W 2.3 C/W 0.9 C/W Rated Power Max. Applied Power Heat Resistance Withstanding Voltage 2500V AC 2000V DC 2500V AC Max. Operating Voltage 700V or √P*R (applied) 500V or √P*R 700V or √P*R (applied) Resistance Nominal Resistance TCR (ppm°C) Tolerance 0.01~0.091 0.1 ~ 9.1 10 ~ 220 0.1 ~ 9.1 10 ~ 220 0.02~0.091 0.1 ~ 10KΩ 10 ~ 220 E6 E12 E24 E24 E24 E6 E12 E24 > ±250 ±100 ±50 ±100 ±50 > ±250 ±100 ±50 ±5% ±5%, ±1% ±1% ±5%, ±1% ±1% ±5% ±5%, ±1% ±1% Operating Temp. -55C°C ~ +155°C Resistance Range from 240 ohm to 51K ohm is available as a semi-custom solution for al of the RHP series. Values such as 2.0, 2.5, 4.0, and 5.0 are available upon special request. PERFORMANCE Item All other models Rated Power Rated Power (without heat sink) RHP-50A, 100A As specified As specified Free Air RHP-20D As specified Attached on a simple footprint As specified 60 seconds ± (1.0%+0.05Ω) 25°C, 90 min on, 30 min. off, 1000 hrs. Load Life Temperature Cycle Soldering Heat Solderability Condition -55°C ~ +25°C flange temperature All other models Withstanding Voltage Humidity Performance As specified All other models RHP-10X ± (1.0%+0.05Ω) All other models; RHP-20B & 20C (0.10 ~ 220Ω) ± (0.25%+0.05Ω) RHP-20B & 20C (0.02 ~ 0.091Ω) ± (1.0%+0.05Ω) All other models; RHP-20B & 20C (0.10 ~ 220Ω) ± (0.1%+0.05Ω) RHP-50A, 100A ± (0.25%+0.05Ω) RHP-20B & 20C (0.02 ~ 0.091Ω) ± (0.5%+0.05Ω) All other models > 95% of the surface RHP-10X, RHP-50A, 100A > 75% of round Insulation Resistance > 1,000 Meg Ω Vibration ± (0.25%+0.05Ω) 40°C, 90-95% RH, DC 0.1W, 1000 hrs. 60°C, 90-95% RH, DC 0.1W, 1000 hrs. -55°C, 30 min., +155°C 30min, 5 cycles 350°C±5°C for 3 sec. 230°C±5°C for 3 sec. Between terminals and metal back plate The performance data applies to all RHP models unless otherwise noted. American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 3 HIGH POWER RESISTOR – 100W to 140W RHP-10X RHP-10B, RHP-10C American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 4 HIGH POWER RESISTOR – 100W to 140W RHP-20B, RHP-20C RHP-20D American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 5 HIGH POWER RESISTOR – 100W to 140W RHP-50A RHP-50A-1000FY with 0.71C/W heat sink American Accurate Components, Inc. RHP-50A-1000FY with 0.71 C/W heat sink 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 6 HIGH POWER RESISTOR – 100W to 140W RHP-50B, RHP-50C RHP-100A American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 7 HIGH POWER RESISTOR – 100W to 140W NOTES GENERAL 1. 0.1% tolerance resistors and resistance range from 240 ohm to 51K ohm are available as a semi-custom solution 2. Use of heat conduction grease on surface of flange is recommended. 3. Insulation material is unnecessary between flange and resistors; the flange and resistor are separated by alumina substrate. 4. It surface mount soldering, temperature profile in the flange shall not exceed 220°C. 5. Heat sink design will be performed when the resistor operating temperature is less than 155°C RHP-10X 1. Heat resistance between resistor and flange is 3.6K/W 2. For application to r-f circuit, Lead formed RHP-10X (smd) is prepared; RHP-10X are screw mount style. 3. At resistance from 220 to 51kohms rating power shall be restricted in 10W. RHP-10B, RHP-10C 1. Heat resistance between resistor and flange is 5.9 C/W. RHP-20B, RHP-20C 1. Heat resistance between resistor and flange is 3.3 C/W 2. At resistance from 220 to 51kohms rating power shall be restricted in 20W. 3. The terminal material is Tin plated copper, but inside of resistor contains PbAg high melting solder that is exempted by RoHS directive 2002/95/EC. RHP-20D 1. At flange soldering, temperature profile in flange shall not exceed 270°C for 30 minutes. 2. Heat resistance between resistor and flange is 3.3C/W. 3. This model shall be fit to Copper of printed wiring board with lower temperature solder than 220°C. Sn-Cu soldering will be done by soldering iron with 300°C -350°C tip temperature for less than 30 minutes. RHP-50A 1. Using heat conduction grease on surface of flange is recommended. 2. Heat resistance between resistor and flange is 1.3 K/W. Heat design will be done, as resistor temperature shall be under 155°C in operation. RHP-50B, RHP-50-C 1. Heat resistance between resistor and flange is 3.3 C/W. 2. 5ppm TCR resistors are available as a semi-custom product 3. At resistance from 220 to 51kohms rating power shall be restricted in 30W. 4. Please note, terminal material is Tin plated copper, but inside of resistor contains PbAg high melting solder that is exempted by RoHS directive 2002/95/EC. RHP-100A Recommendation 1. Flat surface heat sink, thermal compound and sufficient mount screw torque will be necessary for good heat transfer. 2. In a rush current protection application, such as charge current limitation resistor, sufficient power derating will be necessary. Design for Heat Release TAPE DIMENSIONS (mm) Reel Dimensions Outer Diameter: 300mm Inner Diameter: 100mm Width: 23.9mm min., 27.4mm max Standard packaging is RoHS PS/PE tube packaging, which contains 50 pieces per tube. When ordering, note Tube (T) or Tray (R) The content of this specification may change without notification 3/02/2011 American Accurate Components, Inc. 188 Technology Drive, Unit H, Irvine, CA 92618 TEL: 949-453-9888 FAX: 949-453-8889 Email: [email protected] 8