THE GLOBAL EXPERT IN SOLID STATE RELAY TECHNOLOGY Heat Sinks Accessories A i Assemblies Heat Sinks & SSR Assemblies C rydom has a distinguished record of providing advanced, high quality products with timely delivery and competitive pricing. Your success in today’s fastpaced global markets hinges on working with suppliers who respond quickly and appropriately to your every need. In addition to an extensive selection of catalog off-the-shelf items, Crydom offers custom-designed solid state relays. Fact is we specialize in satisfying the most demanding environmental and performance requirements our customers can devise. Give us your specs, and watch us exceed your expectations! At Crydom’s custom-built 100,000 square foot manufacturing facility, virtually everything is accomplished in-house to assure complete control over delivery, production, and above all quality. With design, development, manufacturing and management personnel under one roof, we’re geared for fast response to your requirements. In Design Engineering, we focus on pushing performance, reliability and quality standards ever higher. Working under a conservative design and rating philosophy, Crydom’s seasoned engineering team makes extensive use of CAD to optimize design of mechanical parts. As a result of these efforts, Crydom has acquired an impressive list of patents in solid state relay technology, while continuing to create new circuit and technology-related inventions as part of our ongoing R & D programs. Once the design is solidified, Production Engineering is responsible for the engineering www.crydom.com control of the techniques used throughout manufacturing. This department works closely with our design engineering group, establishes assembly processes, and oversees a comprehensive on-premises machine shop which fabricates our assembly fixtures. As the work progresses, Material and Production Control employ our advanced computer system, upgraded with our customized software to keep manufacturing operations humming. The computer system employs integral MRP and MSP capabilities to generate detailed scheduling and planning information. Ceramic Hybrid Manufacturing also is performed in-house. Crydom manufactures all metallized ceramic substrates used in our relays — a major factor in product performance and reliability, including direct bond copper substrates. Learn how an alliance with the world leader in solid state relays can pay off for you. For details, call your authorized Crydom distributor today. SSR/Heat Sink Assembly Thermal Simulation Designed to accept industry standard SSRs, the HS series includes heat sinks with ratings from 5 °C per watt to 0.5 °C per watt which are suitable for combined loads from 10 amps to 100 amps. With models accepting one, two or three SSRs, the HS series heat sinks can be either panel mounted or DIN rail mounted when combined with optional DIN rail mounting bracket kits. Crydom also offers a variety of accessories which make it easier for the user to select, configure and install SSRs and heat sinks for your application including Thermal Interface pads, clear touch safe SSR covers, SSR mounting hardware and Heat Sink mounting hardware including DIN rail brackets. For more information on Heat Sink selection and available calculation tools from Crydom, see page 4 of this catalog or go to www.crydom.com/en/HSseries. Crydom SSR and Heat Sink Assemblies The standard Crydom SSR/Heat Sink assemblies are either DIN rail mounted or Panel mounted depending upon model selected, and are available with either one pre-installed single channel SSR, dual SSR or three phase SSR . Customer installed options available for the assemblies include clear plastic touch safe SSR covers and copper terminal lugs suitable for up to 6 AWG wire. If you don’t find the exact combination of Crydom SSRs and Heat Sinks that you need, Crydom offers custom adapted assemblies for applications where further optimization is required for cost, size or performance. For more information on SSR/Heat Sink selection and available selection tools from Crydom, see page 9 of this catalog or go to www.crydom.com/en/HSseries. A s s e m b l i e s Crydom offers a variety of its world class standard off-the-shelf single, dual and three phase Solid State Relays mounted on the new Crydom HS series Heat Sinks. Our expertise in both SSR design and thermal management enables us to offer optimized pre-assembled solutions for SSR applications from 5 to 80+ amps. Each Assembly is ready-to-use thus reducing procurement activities, secondary machining, and assembly labor. A c c e s s o r i e s Because of our dedication to quality, Crydom was one of the first American companies to achieve full certification to the demanding standards of ISO 9001. In addition, most Crydom products are approved by UL, CSA, VDE, TUV and carry the CE Mark signifying conformance with the latest European directives. Certain panel mount and din rail mount relays carry UL 508A SCCR ratings. Crydom HS Series Heat Sinks Thermal Management is of prime importance in the application and use of Panel Mount Solid State Relays due to their internal power dissipation of approximately 1 watt/amp of switched load current. Crydom’s HS Series of heat sinks, designed with “state of the art” thermal design software, offers optimized thermal performance, size and cost for a variety of single, dual and three phase Solid State Relay applications. S i n k s Crydom tests are exhaustive, including 100% verification at final test. After units are completely assembled, they must pass a complete set of electrical tests, which are performed twice, once prior to encapsulation and then again afterward. Heat Sinks & SSR Assemblies H e a t Quality Assurance conducts ongoing product reliability verification tests, gathering precise data on the quality of our power semiconductor vendors and the silicon chips they provide. Additional tests are performed to meet specific customer burn-in requirements. Heat Sink Selection A Why Heat Sinks are required for Reliable Solid State Relay operation H e a t S i n k s Heat Sinks are required to insure the proper operation and long term reliability of Solid State Relays because they provide a means to dissipate the power that is normally developed internally in the SSR into the surrounding ambient air and maintain a safe operating temperature. All SSRs in their conduction state create thermal energy in the output semiconductor at the rate of approximately 1 to 1.5 watts per ampere of load current for AC output SSRs, and 0.2 to 1.5 watts per ampere of load current for DC output SSRs depending upon their design. This power dissipation raises the Solid State Relay’s operating temperature above the surrounding ambient. Solid State Relays can operate reliably without heat sinks up to approximately 5 amps of load current depending upon model, duty cycle and ambient temperature. Free air ratings of traditional panel mount SSRs may be as high as 8 to 10 amps, but this rating relies on the SSRs exposed metal base plate acting as a heat sink, meaning that it must be exposed to ambient air. Heat Sinks are made of high thermal conductive material such as aluminum. Not only is aluminum’s thermal conductivity high, its cost is relatively low. Although other materials such as steel may provide a limited measure of heat sinking, thermal conductivity of these materials are relatively low compared to aluminum and therefore far less effective as a Heat Sink. Coatings also tend to diminish the thermal dissipation effectiveness of most materials and except anodizing, should be avoided. Heat Sink performance is rated by thermal impedance, measured in °C per watt (°C/W) (thermal impedance is the inverse of thermal conductivity). Thermal impedance represents the resistance to the transfer of thermal energy, therefore lower numerical thermal impedance ratings mean more efficient heat transfer. Thermal Impedance ratings of Heat Sinks are based upon natural convection air flow. To achieve this performance, the Heat Sink must be oriented such that air flow over its finned surface is maximized. Generally this means the fins should be orientated vertically. Significant improvement in Heat Sink performance can be achieved by providing forced air flow over the Heat Sink’s surface area. Fans delivering relatively small volumes of air can reduce the Heat Sink’s thermal impedance substantially, thereby improving its efficiency and consequently the SSRs reliability. Selecting a Heat Sink for a given Solid State Relay application Crydom offers technical assistance selecting a heat sink for any given SSR application through its Applications Engineering Department and on its web site. Available “White Papers” and a selection “tool” to calculate a heat sink rating based upon load current and ambient temperature are available at www.crydom.com. How to calculate and select a Heat Sink for a given Solid State Relay application The basic structure of a Solid State Relay includes an internal power semiconductor mounted to an electrical insulator which in turn is mounted to the Solid State Relay’s base plate. To form an assembly, the SSR with an accompanying thermal interface material placed on its base plate is then torque mounted to the Heat Sink. The thermal model representing the above configuration includes the following elements: 4 Questions? Call or e-mail B C D The selected SSR with specified thermal impedance (RΘ ssr), forward voltage drop (Vf), and maximum allowed internal operating temperature (Tj). The thermal interface material placed between the SSR and the Heat Sink and its specified thermal impedance (RΘ tp). The calculated minimum Heat Sink thermal impedance rating (RΘ hs) required for proper SSR operation. The operating environment’s max ambient air temperature in °C (TA). A B C D TJ TB THS2 A THS1 Panel Mount SSR B Thermal Interface Material C Heat Sink D Ambient Air TA RθSSR RθTP RθHS TA Solid State Relay - Heat Sink Assembly Thermal Model To determine the minimum Heat Sink rating (RΘ hs) required for a particular application, the SSRs internal power dissipation must first be calculated. The power developed in the SSR will be the product of the actual load current in amps times the SSRs specified on state voltage drop at that current ( Pd = If x Vf). Note: Manufacturers generally specify 'maximum forward voltage drop' in their data sheets. Typical voltage drops are often much lower. For this example, assume that a 25 amp AC output SSR is selected to switch an AC load current of 18 amps with forward voltage drop specified to be 1.25 volts. Therefore the power generated in the SSR is 18 amps times 1.25 volts = 22.5 watts. Next, determine the Solid State Relay’s specified thermal impedance and allowed maximum internal temperature (if the max internal temperature is not specified by the manufacturer, assume 125 °C as this is a common value for many AC power semiconductors). For this example, assume RΘ ssr of 0.3 °C/W and Tj of 125 °C. The next step is to determine the maximum operating ambient temperature (TA) in °C that the SSR will be expected to operate in its application. The ambient value should be the ambient air temperature of the local environment such as the interior of a control cabinet where the SSR and Heat Sink are to be mounted. In this example, assume TA of 55 °C. Finally, the thermal impedance of the interface material (RΘ tp) must be determined. These materials will vary from 0.02 to 0.1 °C per watt depending upon the type and thickness selected. For this example, assume that the thermal impedance of the selected interface material RΘ tp is 0.05 °C/W. The first calculation is to determine the temperature span (∆t) that the SSRs power must be dissipated into in order to maintain its proper operation. This will be the difference between the SSRs maximum allowed internal temperature and the local ambient temperature. ∆t = Tj max – TA. In this example the result would be: ∆t = 125 – 55 = 70 °C. The maximum allowed temperature rise noted above, ∆t, must then be less than or equal to the combined sum of temperature rises across the three impedances times the power being developed in the SSR. ∆t < (RΘ ssr + RΘ tp + RΘ hs) times Pd. For this example it would be 70 < (0.3 + 0.05 + RΘ hs) x 22.5. Therefore the Heat Sink thermal impedance is RΘ hs < (∆t /Pd) – (RΘ ssr + RΘ tp) or 70/22.5 – 0.35, equaling 2.76 °C/W. Therefore in this example, a 2.75 °C/W or larger (lower numerical value) Heat Sink should be used with the Solid State Relay in the application as described above. Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] New HS501DR 3.0°C/W Thermal resistance Suitable for 1 single or dual SSR DIN rail or panel mounting 5.0°C/W Thermal resistance Suitable for 1 single or dual SSR DIN rail mounting 1.75 x 3.15 x .60 44.5 x 80.0 x 15.3 19.0/122 Steel Yellow zinc .12/52 Two M4, 15 to 20/1.7 to 2.2 No HS501DR Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] HS301 HS301DR [4 1. 78 [8 1. 00 1. 75 ] [4 5. 2] S i n k s 4. 5] 3 1.78 x 3.20 x 1.58 45.2 x 81.0 x 40.1 59.0/381 Aluminum Black Anodized .40/178 Two 8x32, 15 to 20/1.7 to 2.2 Yes/one 40 3. 20 2 H e a t Size (W x L x H) [in] Size (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] New HS301, HS301DR 3. 15 [8 0. 0] 3 .60 ] 0.1 8 [4 1 1.5 1 .3] [15 HS501DR includes* 2 3 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS301) One Hardware Kit 1 (HK1) 1 DIN Mounting Bracket M4 Mounting Screws Latch Release 1 2 3 4 HS351, HS351DR New HS351 1.78 x 3.20 x 1.78 45.2 x 81.0 x 45.2 44.9/290 Aluminum Natural Aluminum .28/128 Two 8x32, 15 to 20/1.7 to 2.2 No HS351DR 4 HS271, HS271DR 3.5°C/W Thermal resistance Suitable for 1 single or dual SSR DIN rail or panel mounting Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] 2 HS301DR includes* New 2.7°C/W Thermal resistance Suitable for 1 single or dual SSR DIN rail or panel mounting Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] HS271DR 2] [4 5. 78 78 1. [8 20 3. 20 3. 1. 0] 1. [8 1. 0] [4 5. 2] HS271 1.78 x 3.20 x 2.96 45.2 x 81.0 x 75.2 68.5/442 Aluminum Natural Aluminum .45/204 Two 8x32, 15 to 20/1.7 to 2.2 No 3 3 ] 5.2 [4 .78 1 1 2 HS351DR includes* 1 2 3 4 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS351) One Hardware Kit 1 (HK1) ] 5.2 6 [7 2.9 1 HS271DR includes* 2 1 4 2 3 4 * HSxxxDR components are pre-installed at the factory prior to shipment. Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS271) One Hardware Kit 1 (HK1) 4 For comprehensive mechanical specifications of these and other Crydom products visit www.crydom.com 5 New HS251 2.0°C/W Thermal resistance Suitable for 1 single or dual SSR DIN rail or panel mounting available 2.31 x 1.98 x 1.51 58.7 x 50.3 x38.4 52.1/336 Aluminum Natural Aluminum .22/99 Two 8x32, 15 to 20/1.7 to 2.2 No Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] 8. [5 [5 31 98 HS201DR [8 1. 0] 1. 78 [4 5. 2] H e a t 2. 1. 1.78 x 3.20 x 3.15 45.2 x 81.0 x 80.0 116.3/750 Aluminum Black Anodized .71/322 Two 8x32, 15 to 20/1.7 to 2.2 Yes/one 40 HS201 7] 3] ** HS251 requires a hardware kit (HK1) to mount the SSR. 0. ] 8.4 1 [3 1.5 3. 20 S i n k s 2.5°C/W Thermal resistance Suitable for 1 single or dual SSR Panel mounting Size w/o Brackets (W x L x H) [in] Size w/o Brackets (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm]** Accepts fan(s)/qty & size [mm] New HS201, HS201DR 3 3.3 6 [8 5.3 ] ] 0.0 5 [8 3.1 1 New HS202, HS202DR 2.0°C/W Thermal resistance Suitable for 1 or 2 single or dual SSRs DIN rail or panel mounting available 2 HS201DR includes* 1 2 3 4 Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] New 1.7°C/W Thermal resistance Suitable for 1 or 2 single or dual SSRs Panel mounting Size w/o Brackets (W x L x H) [in] Size w/o Brackets (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm]*** Accepts fan(s)/qty & size [mm] 0. [9 55 3. 3 .1] 0 8 [4 1.5 4 HS172 HS202DR ] [8 1. 3 20 3. 3.55 x 3.20 x 1.58 90.2 x 81.3 x 40.1 106.7/688 Aluminum Black Anodized .70/319 Six 8x32, 15 to 20/1.7 to 2.2 Yes/one or two 40 2] HS202 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS201) One Hardware Kit 1 (HK1) 2.31 x 3.95 x 1.51 58.7 x 100.3 x 38.4 102.2/659 Aluminum Natural Aluminum .43/196 Six 8x32, 15 to 20/1.7 to 2.2 No *** For HS172 heat sink, we recommend the HK1 hardware kit for SSR mounting. The number of kits required depends upon the number and type of SSRs to be mounted. [1 95 3. 2 2. 00 .3 ] 31 [5 8. 7] 1 HS202DR includes* 1 2 3 4 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS202) Two Hardware Kits 1 (HK1) 1.5 4 1 [3 3.3 6 [8 5.3 8.4 ] ] * HSxxxDR components are pre-installed at the factory prior to shipment. 6 Questions? Call or e-mail Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] New HS151, HS151DR HS103, HS103DR 1.0°C/W Thermal resistance Suitable for 1, 2, or 3 single or dual SSRs; one 3 Phase SSR DIN rail or panel mounting available 1.5°C/W Thermal resistance Suitable for 1 single or dual SSR DIN rail or panel mounting available Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] HS151DR HS103 5.20 x 3.00 x 2.37 132.0 x 76.2 x 60.2 227.2/1470 Aluminum Black Anodized .97/439 Six 8x32, 15 to 20/1.7 to 2.2 Yes/one or two 40 HS103DR 1. 3] [8 5. 20 [1 32 3. 00 .0 ] [7 6. 2] 3. 20 3 1 S i n k s 1. 78 [4 5. 2] HS151 1.78 x 3.20 x 3.74 45.2 x 81.3 x 95.0 138.0/891 Aluminum Black Anodized .85/319 Two 8x32, 15 to 20/1.7 to 2.2 Yes/one 40 H e a t Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] New ] 5.0 [9 .74 3 ] 0.2 7 [6 2.3 2 3 1 HS151DR includes* 2 HS103DR includes* Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS151) One Hardware Kit 1 (HK1) 1 2 3 4 1 2 3 4 4 New HS122, HS122DR Heat Sink (HS103) Extruded DIN Rail Bracket Fasteners Three Hardware Kits 1 (HK1) 4.75 x 5.50 x 2.63 120.7 x 149.7 x 66.8 253.6/1640 Aluminum Natural Aluminum 1.16/526 Six 8x32, 15 to 20/1.7 to 2.2 No .0 ] *** For HS072 heat sinks, we recommend the HK1 hardware kit for SSR mounting. The number of kits required depends upon the number and type of SSRs to be mounted. [9 0 1. 3. 54 [8 20 3. 0.7°C/W Thermal resistance Suitable for 1 or 2 single or dual SSRs Panel mounting Size (W x L x H) [in] Size (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm]*** Accepts fan(s)/qty & size [mm] HS122DR 3] HS122 3.54 x 3.20 x 3.15 90.0 x 81.3 x 80.0 210.3/1360 Aluminum Black Anodized 1.17/532 Six 8x32, 15 to 20/1.7 to 2.2 Yes/one 60 New HS072 1.2°C/W Thermal resistance Suitable for 1 or 2 single or dual SSRs DIN rail or panel mounting available Size w/o Bracket (W x L x H) [in] Size w/o Bracket (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight w/o DIN Bracket [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm] Accepts fan(s)/qty & size [mm] 4 3 ] 0.0 5 [8 3.1 1. 95 [4 9 .5 ] 1 HS122DR includes* 5. 50 [1 4 9. 7] 2 1 2 3 4 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS122) Two Hardware Kits 1 (HK1) ] 6.8 3 [6 2.6 4.7 5 [1 20. 7] 4 * HSxxxDR components are pre-installed at the factory prior to shipment. For comprehensive mechanical specifications of these and other Crydom products visit www.crydom.com 7 New HS053 0.5°C/W Thermal resistance Suitable for 1, 2, or 3 single or dual SSRs; one 3 Phase SSR Panel mounting Size (W x L x H) [in] Size (W x L x H) [mm] Surface Area [square inches/square cm] Heat Sink Material Heat Sink Surface Finish Weight [lbs/grs] SSR Mounting Holes, Screw Torque [in lbs/Nm]*** Accepts fan(s)/qty & size [mm] Accessories Hardware Kits HK1, HK2 Part no.: HK1 Bag with 2 SSR mounting screws 8-32 x 3/8. 6.00 x 6.00 x 3.50 152.4 x 152.4 x 88.9 694.3/4480 Aluminum Black Anodized 3.14/1423 Six 8x32, 15 to 20/1.7 to 2.2 Yes/one 80 Hardware Kit 2 Part no.: HK2 Bag with 1 ground screw 10-32 x 3/8 and 2 bracket screws 6-32 x 1/4. Thermal Pads HSP1, HSP3, TP01, TP03 Single Phase Heat Transfer Pads 6. 00 [1 4. 90 52 [1 .4 ] 24 .5 ] *** For HS053 heat sink, we recommend the HK1 hardware kit for SSR mounting. The number of kits required depends upon the number and type of SSRs to be mounted. Part no.: HSP1 2.3x1.8 in or 58.4 x 45.7 mm Non-adhesive thermal pad for single phase and dual panel mount SSRs (25 pack). TP01 ] 8.9 0 [8 Part no.: TP01 2.1x1.6 in or 53.3x40.6 mm Thermal pad for single phase or dual panel mount SSRs. Includes adhesive on one side. Three Phase Heat Transfer Pads Part no.: HSP3 4.1x2.9 in or 104.1x73.7 mm Thermal pad for three phase panel mount SSRs. .4 ] A c c e s s o r i e s 3.5 Hardware Kit 1 6. 00 [1 52 TP03 Part no.: TP03 3.9x2.8 in or 99.1x71.1 mm Thermal pad for three phase panel mount SSRs. Includes adhesive on one side. KS Covers KS100, KS300 Single Phase SSR Cover Part no.: KS100 Clear plastic cover for standard single phase SSRs. Three Phase SSR Cover Part no.: KS300 Clear plastic cover for three phase SSRs. Product/Accessories Index Page Part number 8 5 HS501DR 5 HS351 5 HS301 5 HS271 6 HS251 6 HS202 6 HS201 6 HS172 7 HS151 7 HS122 7 HS103 7 HS072 8 HS053 HK1 HK2 HSP1 HSP3 TP01 TP03 KS100 KS300 TRM1 TRM6 DRK1 Wire Lug Terminals TRM1, TRM6 Copper wire lugs for SSR Output Terminals Part no.: TRM1 Accepts AWG 6 to AWG 0 wire size. Mounts with #8 ,#10, M4 or M5 screws. Part no.: TRM6 Accepts AWG 14 to AWG 6 wire size. Mounts with #8 ,#10, M4 or M5 screws. DIN Rail Bracket Kit DRK1 DIN Rail Kit 1 Part no.: DRK1 Weight 0.8lbs/34grs. Spring, Retaining clip, 45mm DIN Rail bracket and 2 screws 6-32 x 1/4. Questions? Call or e-mail Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] HS501DR Assemblies Solid State Relay/Heat Sink Assembly Selection 10 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs Why Select a SSR/Heat Sink Assembly versus a Solid State Relay and a Heat Sink? Assemblies offer the advantage of eliminating the calculations and heat sink selection during the design phase of a project, and they eliminate the assembly process during the production phase of a project. Thermal derating curves for each SSR/Heat Sink combination make the selection of the best possible solution significantly easier. The SSRs and Heat Sinks arrive fully assembled with thermal interface material and mounting screws torqued to the correct values and are “ready to use”. Optional available DIN rail mounting brackets can also be ordered pre-installed on the heat sink, further easing mounting. HS501DR-D2425 HS501DR-HD6025 Selecting a Solid State Relay/Heat Sink Assembly for an Application Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-10 .04-10 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc 4 Crydom offers technical assistance selecting a SSR/Heat Sink Assembly for any given SSR application through its Applications Engineering Department and on its web site. Available “White Papers” and a selection “tool” to determine the optimum SSR/Heat Sink Assembly for an application based upon load current & voltage, control voltage and ambient temperature are available at www.crydom.com/en/HSseries. How to Select a Solid State Relay/Heat Sink Assembly from the catalog 3 Each Assembly carries a maximum load current rating verses ambient temperature, line voltage rating and control voltage rating. There are load current ratings available up to 80+ amps AC, line voltage ratings available up to 660 VAC and all models are available with DC control voltage. Selection of the best assembly can be accomplished as follows: 2 3 4 5 6 7 Determine what maximum line voltage is required for the application. Determine the input control voltage required or voltage range available. Determine the maximum load current and maximum ambient temperature that the Assembly is expected to operate in. Establish the preferred mounting method, panel or DIN rail. Once the above information is gathered, examine each Assembly’s derating chart in the catalog and select models with suitable combined rating for the required load current at the required ambient temperature. From this group of Assemblies, select a model with the correct combination of line voltage, control voltage and required mounting. Order the Crydom SSR/Heat Sink assembly from your preferred Crydom Distributor or contact your local Crydom Representative or Regional Sales Office for more information or technical assistance. Don’t find the combination of ratings you need? Crydom markets a broad selection of class leading Solid State Relays. We not only offer the customer the ability to select among a wide range of standard panel mount power SSR products, including AC output or DC output, random or zero turn on, single, dual or 3 phase SSRs mounted to any of our available heat sinks, but we can adapt the design of the Solid State Relay and even the Heat Sinks themselves to precisely meet your application requirements. Consult your local Crydom Representative for more information and assistance. 1 Assembly includes 1 2 3 4 DIN Mounting Bracket (HS501DR) Thermal Pad (TP01) SSR (See table above for options) M4 Mounting Screws A s s e m b l i e s You may choose to go to our website at www.crydom.com/en/HSseries and use the assembly selection tool available there. The selection tool requires the same parameters as noted above to select an SSR/Heat Sink Assembly. 2 Derating Curve HS501DR w/25 A single channel SSR 10 8 Load Current, Amps 1 6 4 2 0 20 30 40 50 60 70 80 Ambient Temperature, °C For comprehensive mechanical specifications of these and other Crydom products visit www.crydom.com 9 HS351DR Assemblies HS301DR Assemblies 20 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs HS351DR-D2425 HS351DR-HD6025 24 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-20 .04-20 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc HS301DR-D2425 HS301DR-HD6025 Assembly includes 1 2 3 4 5 6 Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-24 .04-24 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Assembly includes 6 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS351) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 1 2 3 4 5 6 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS301) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 6 5 4 5 4 3 3 1 2 1 2 HS351DR w/25 A single channel SSR Derating Curve 20 HS301DR w/25 A single channel SSR 18 30 16 14 25 12 20 Load Current, Amps Load Current, Amps A s s e m b l i e s Derating Curve 10 8 6 4 2 0 10 5 0 20 30 40 50 60 70 Ambient Temperature, °C 10 15 Questions? Call or e-mail 80 20 30 40 50 60 Ambient Temperature, °C Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] 70 80 HS271DR Assemblies HS251 Assemblies 25 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs HS271DR-D2425 HS271DR-HD6025 28 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage Panel mounted UL, CSA, VDE, CE approved SSRs Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-25 .04-25 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc HS251-D2450 HS251-HD6050 Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-28 .04-28 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc 4 Assembly includes 3 4 5 6 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS271) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 6 3 2 5 4 3 1 Assembly includes 1 1 2 3 2 Heat Sink (HS251) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) A s s e m b l i e s 4 Derating Curve Derating Curve HS271DR w/25 A single channel SSR HS251 w/50 A single channel SSR 25 30 20 Load Current, Amps 2 Load Current, Amps 1 15 10 5 0 25 20 15 10 5 0 20 30 40 50 60 Ambient Temperature, °C 70 80 20 30 40 50 60 70 80 Ambient Temperature, °C For comprehensive mechanical specifications of these and other Crydom products visit www.crydom.com 11 HS202DR Assemblies HS201DR Assemblies 35 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs HS202DR-D2450 HS202DR-HD6050 Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-35 .04-35 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Assembly includes 1 2 3 4 5 6 35 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single or Dual channel outputs 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs HS201DR-D2450 HS201DR-HD6050 Dual Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS202) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) HS201DR-CC2425W3U Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 24-280 .04-35 .04-35 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Included SSRs Line Voltage Range Vrms Load Current Range* Arms Control Voltage Range Vdc Control Current mA 1 24-280 .15-35 4-32 10 @ 12Vdc Assembly includes 1 6 2 3 4 5 6 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS201) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 6 5 5 4 4 3 3 1 1 2 Derating Curve HS202DR w/50 A single channel SSR 35 30 25 20 15 10 5 0 20 30 40 50 60 Ambient Temperature, °C 70 80 Combined Load Current, Amps Derating Curve Load Current, Amps A s s e m b l i e s 2 HS201DR w/50 A single channel or 25 A/channel dual SSR* 35 30 25 20 15 10 5 0 20 30 40 50 60 70 80 Ambient Temperature, °C * Output current specification is total combined load current for all conducting channels. 12 Questions? Call or e-mail Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] HS172 Assemblies HS151DR Assemblies 36 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage Panel mounted UL, CSA, VDE, CE approved SSRs HS172-D2450 HS172-HD6050 Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-36 .04-36 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc 40 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single or Dual channel outputs 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs HS151DR-D2450 HS151DR-HD6050 Dual 4 HS151DR-CC2450W3U Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-40 .04-40 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Included SSRs Line Voltage Range Vrms Load Current Range* Arms Control Voltage Range Vdc Control Current mA 1 24-280 .15-40 4-32 10 @ 12Vdc 6 Assembly includes 3 1 2 3 4 2 5 6 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS151) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 5 4 3 1 Assembly includes 1 2 3 4 Heat Sink (HS172) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 1 2 Combined Load Current, Amps HS172 w/50 A single channel SSR 40 Load Current, Amps 35 30 25 20 15 10 5 0 20 30 40 50 60 Ambient Temperature, °C 70 80 A s s e m b l i e s Derating Curve HS151DR w/50 A single channel or 50 A/channel dual SSR* Derating Curve 40 35 30 25 20 15 10 5 0 20 30 40 50 60 70 80 Ambient Temperature, °C * Output current specification is total combined load current for all conducting channels. For comprehensive mechanical specifications of these and other Crydom products visit www.crydom.com 13 HS122DR Assemblies HS103DR Assemblies 45 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single or Dual channel outputs 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs HS122DR-D2450 HS122DR-HD6050 Dual HS122DR-CC2450W3U 55 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel or 3 phase outputs 3 to 32 VDC input control voltage DIN Rail mounted UL, CSA, VDE, CE approved SSRs Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-45 .04-45 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Included SSRs Line Voltage Range Vrms Load Current Range* Arms Control Voltage Range Vdc Control Current mA 3 Phase 1 24-280 .15-45 4-32 10 @ 12Vdc HS103DR-D53TP25D HS103DR-D2490 HS103DR-HD6090 Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-55 .04-55 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Included SSRs Line Voltage Range Vrms Load Current Range* Arms Control Voltage Range Vdc Control Current mA 1 48-530 .05-55 3-32 10 @ 5Vdc 6 Assembly includes 1 2 3 4 5 6 6 Ground Screw (10-32 x 3/8 in) DIN Rail Kit 1 (DRK1) Heat Sink (HS122) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 5 5 4 4 3 3 2 1 Assembly includes 1 1 2 3 2 4 5 Derating Curve HS122DR w/50 A single channel or 50 A/channel dual SSR Derating Curve 40 35 30 25 20 15 10 5 0 20 30 40 50 60 70 80 Ambient Temperature, °C Questions? Call or e-mail 60 50 40 30 20 10 0 20 30 40 50 60 70 Ambient Temperature, °C * Output current specification is total combined load current for all conducting channels. 14 HS103DR w/90 A single channel or 25 A/channel 3 Phase SSR* 45 Combined Load Current, Amps Combined Load Current, Amps A s s e m b l i e s 6 Fasteners Extruded DIN Rail Bracket Heat Sink (HS103) Thermal Pad (TP01/TP03) SSR (See table above for options) Hardware Kit 1 (HK1) * Output current specification is total combined load current for all conducting channels. Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] 80 HS072 Assemblies HS053 Assemblies 65 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel output 3 to 32 VDC input control voltage Panel mounted UL, CSA, VDE, CE approved SSRs HS072-D2490 HS072-HD6090 Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .04-65 .04-65 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc 82.5 Amp AC output @ 40 °C 24 to 280 or 48 to 660 VAC line voltage range Single channel or 3 phase outputs 3 to 32 VDC input control voltage Panel mounted UL, CSA, VDE, CE approved SSRs HS053-D24125 HS053-HD60125 3 Phase 4 HS053-D53TP50D Included SSRs Line Voltage Range Vrms Load Current Range Arms Control Voltage Range Vdc Control Current mA 1 1 24-280 48-660 .15-82.5 .15-82.5 3-32 3-32 3.4 @ 5Vdc 2.0 @ 5Vdc Included SSRs Line Voltage Range Vrms Load Current Range* Arms Control Voltage Range Vdc Control Current mA 1 48-530 .05-82.5 3-32 10 @ 5Vdc 3 4 3 2 2 1 Assembly includes 1 2 3 4 1 Assembly includes Heat Sink (HS072) Thermal Pad (TP01) SSR (See table above for options) Hardware Kit 1 (HK1) 1 2 3 4 Derating Curve Combined Load Current, Amps HS072 w/90 A single channel SSR 70 60 Load Current, Amps A s s e m b l i e s Derating Curve Heat Sink (HS053) Thermal Pad (TP01/TP03) SSR (See table above for options) Hardware Kit 1 (HK1) 50 40 30 20 10 0 20 30 40 50 60 Ambient Temperature, °C 70 80 HS053 w/125 A single channel or 50 A/channel 3 Phase SSR* 100 80 60 40 20 0 20 30 40 50 60 70 80 Ambient Temperature, °C * Output current specification is total combined load current for all conducting channels. For comprehensive mechanical specifications of these and other Crydom products visit www.crydom.com 15 AMERICAS USA & CANADA Crydom Inc 2320 Paseo de las Americas, Suite 201 San Diego CA 92154 Sales Support Tel.: +1 (877) 502 5500 Fax: +1 (619) 710 8540 [email protected] Tech Support Tel.: +1 (877) 702 7700 [email protected] Across the Globe MEXICO Automatismo Crouzet S.A. de C.V. Calzada Zavaleta 2505 - C Col Sta Cruz Buenavista C.P. 72150 - Puebla MEXICO Tel.: +52 (222) 409 7000 Fax: +52 (222) 409 7810 01 800 087 6333 [email protected] SOUTHERN AND CENTRAL AMERICAN COUNTRIES CST Latinoamerica Alameda Rio Negro, 1.084-cj.A31 Centro Empresarial de Alphaville CEP: 06454-000 Barueri - SP BRASIL Tel.: +55 (11) 4191 9797 Fax: +55 (11) 4191 9136 [email protected] EUROPE MIDDLE EAST AFRICA UNITED KINGDOM Crydom SSR Ltd Arena Business Centre Holyrood, Close Poole, Dorset BH17 7FJ Sales Support Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Tech Support [email protected] AUSTRIA & SWITZERLAND Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] GERMANY Tel.: +49 (0) 180 3000 506 Fax: +49 (0) 180 3205 227 [email protected] BELGIUM Tel.: +32 (0) 2 460 4413 Fax: +32 (0) 2 461 2614 [email protected] FRANCE Tel.: +33 (0) 810 123 963 Fax: +33 (0) 810 057 605 [email protected] ITALY Tel.: +39 (0) 2 665 99 260 Fax: +39 (0) 2 665 99 268 [email protected] THE NETHERLANDS Tel.: +31 (0) 71 582 0068 Fax: +31 (0) 71 542 1648 [email protected] SPAIN Tel.: +34 902 876 217 Fax: +34 902 876 219 [email protected] MIDDLE EAST, AFRICA AND OTHER EUROPEAN COUNTRIES Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] ASIA PACIFIC CHINA & HONG KONG Custom Sensors & Technologies Asia (Shanghai) Ltd. 2 Floor, Innovation Building, No.1009, Yi Shan Road, Shanghai, 200233 Tel.: +86 (21) 2401 7766 Fax: +86 (21) 6249 0701 [email protected] TAIWAN Custom Sensors & Technologies 3F, No. 39, Ji-Hu Road Nei-Hu Dist. Taipei 114, Taiwan Tel.: +886 2 8751 6388 Fax: +886 2 2657 8725 [email protected] SOUTH KOREA Custom Sensors & Technologies 5F, Jeil Bldg., 94-46 Youngdeungpo-dong 7-ga Youngdeungpo-gu, Seoul, 150-037 South Korea Tel.: +82 2 2629 8312 Fax: +82 2 2629 8310 [email protected] INDIA CST Sensors India Pvt Ltd Unit 1301 and 1302 Prestige Meridian II 30 M.G.Road, Bangalore - 560001 INDIA Tel.: +91 (80) 4113 2204/05 Fax: +91 (80) 4113 2206 [email protected] OTHER ASIAN AND PACIFIC COUNTRIES Custom Sensors & Technologies 3F, No. 39, Ji-Hu Road Nei-Hu Dist. Taipei 114, Taiwan Tel.: +886 2 8751 6388 Fax: +886 2 2657 8725 [email protected] CAT/CR/HS/EN Distributed by : © 2010 Crydom Inc., All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are registered trademarks of Crydom Inc. 07/2010