THE GLOBAL EXPERT IN SOLID STATE POWER SWITCHING TECHNOLOGY Food Preparation Equipment Petrochemical Serie Series HVAC Hybrid Solid State Contactors rydom has a distinguished record of providing advanced, high quality products with timely delivery and competitive pricing. Your success in today’s fastpaced global markets hinges on working with suppliers who respond quickly and appropriately to your every need. In addition to an extensive selection of catalog off-the-shelf items, Crydom offers custom-designed solid state relays. Fact is we specialize in satisfying the most demanding environmental and performance requirements our customers can devise. Give us your specs, and watch us exceed your expectations! At Crydom’s custom-built 100,000 square foot manufacturing facility, virtually everything is accomplished in-house to assure complete control over delivery, production, and above all quality. With design, development, manufacturing and management personnel under one roof, we’re geared for fast response to your requirements. In Design Engineering, we focus on pushing performance, reliability and quality standards ever higher. Working under a conservative design and rating philosophy, Crydom’s seasoned engineering team makes extensive use of CAD to optimize design of mechanical parts. As a result of these efforts, Crydom has acquired an impressive list of patents in solid state relay technology, while continuing to create new circuit and technology-related inventions as part of our ongoing R & D programs. Once the design is solidified, Production Engineering is responsible for the engineering control of the techniques used throughout manufacturing. This department works closely with our design engineering group, establishes assembly processes, and oversees a comprehensive on-premises machine shop which fabricates our assembly fixtures. As the work progresses, Material and Production Control employ our advanced computer system, upgraded with our customized software to keep manufacturing operations humming. The computer system employs integral MRP and MSP capabilities to generate detailed scheduling and planning information. Ceramic Hybrid Manufacturing also is performed in-house. Crydom manufactures all metallized ceramic substrates used in our relays — a major factor in product performance and reliability, including direct bond copper substrates. Quality Assurance conducts ongoing product reliability verification tests, gathering precise data on the quality of our power semiconductor vendors and the silicon chips they provide. Additional tests are performed to meet specific customer burn-in requirements. Crydom tests are exhaustive, including 100% verification at final test. After units are completely assembled, they must pass a complete set of electrical tests, which are performed twice, once prior to encapsulation and then again afterward. Because of our dedication to quality, Crydom was one of the first American companies to achieve full certification to the demanding standards of ISO 9001. In addition, most Crydom products are approved by UL, CSA, VDE, TUV and carry the CE Mark signifying conformance with the latest European directives. Certain panel mount and din rail mount relays carry UL 508A SCCR ratings. Learn how an alliance with the world leader in solid state relays can pay off for you. For details, call your authorized Crydom distributor today. RHP Series What is a Hybrid Solid State Contactor? Crydom has combined solid state and mechanical switching technologies to create its line of Hybrid Solid State Contactors. The RHP contactors (patent pending) provide the performance advantages of both technologies in an industry standard DP contactor package. Crydom’s proven Hybrid SSR technology utilizes contactless solid state turn on and turn off performance, coupled with the very low on state power dissipation characteristic of contactors. This combination results in a fast switching highly reliable contactor that does not require the use of a heat sink. Available in single and 3 phase versions, Hybrid Solid State Contactors are a cost effective alternative to Mercury Displacement Relays (MDR). RHP contactors are safe and comply with industry standards while offering high power switching capabilities. What are the advantages of the RHP contactors? They are the perfect “mercury-free alternative” to replace MDRs 40 & 50 Amp versions in an industry standard DP contactor package for easy replacement in existing applications Highly reliable and longer operation life than standard EMRs DC logic compatible input available No heat sink requirement reduces panel space and overall system cost Typical Applications Food Industry Equipment Baking ovens Coffee urns Deep fryers Electric grills Pizza ovens Lighting Tungsten lamps Pool heaters Infrared heaters Tower lights Heat lamps Electric Heaters Quartz heaters Radiant heaters Plastic extruders Packaging equipment Drying ovens Heat sealing machines Injection molding machines Laboratory ovens RHP Series - Hybrid Solid State Contactors 3 Phase Contactor 3 Phase Contactor 40-50 Amp 280/600 VAC 40-50 Amp 120/240 VAC DC Input ENT PATDING N PE AC Input Combined SSR and EMR advantages Lifetime >2 million operations @ full load No heat sink required DC logic compatible input Input status LED indicator Wire, lug or quick connect termination DP contactor footprint CE compliant, UL/cUL recognized 100k-cycle UL508 endurance rating Combined SSR and EMR advantages Lifetime >2 million operations @ full load No heat sink required Input status LED indicator Wire, lug or quick connect termination DP contactor footprint CE compliant, UL/cUL recognized 100k-cycle UL508 endurance rating CONTROL SPECIFICATIONS 1 CONTROL SPECIFICATIONS E Control Voltage Suffix Coil Voltage Range Min. Turn-On Voltage Min. Turn-Off Voltage Coil Power Consumption, Inrush Coil Power Consumption, Sealed Coil Terminals F G 20 - 26 VAC, 50/60 Hz 100 - 130 VAC, 50/60 Hz 208 - 240 VAC, 50/60 Hz 208 VAC 20 VAC 100 VAC 12 VAC 24 VAC 48 VAC 56 VA @ 24 VAC 56 VA @ 120 VAC 56 VA @ 220 VAC 6.6 VA @ 220 VAC 6.6 VA @ 24 VAC 6.6 VA @ 120 VAC 10 in lb (1.13 Nm) 10 in lb (1.13 Nm) 10 in lb (1.13 Nm) OUTPUT SPECIFICATIONS Load Current suffix Maximum Load Current per Phase @ 40°C Power terminals / wire range 3 48 - 600 VAC 0.06 mA @ 480 VAC 24 - 280 VAC 0.05 mA @ 240 VAC 40 2 Screw torque requirements GENERAL SPECIFICATIONS 60 28 50 40 A Resistive 50 A Resistive Dual quick connect and Binder Dual quick connect and Box head screws / AWG#14 - AWG#8 lugs / AWG#14 - AWG#6 15-18 in lbs (1.7-2.1 Nm) 20-25 in lbs (2.2-2.9 Nm) 4000 VAC Input/Output to Ground Dielectric Isolation. 2500 VAC Three Normally Open 3 Ambient Operating Temperature Range -20°C to 75°C 4 -40°C to 100°C Ambient Storage Temperature Range Max. Turn-On Time 16.6 mS @ 60 Hz / 20 mS @ 50 Hz Max. Turn-Off Time 32 mS @ 60 Hz / 40 mS @ 50 Hz Maximum Number of Operations per Minute 30 operations per min Lifetime @ Rated Load Current, 40°C ambient temp, 30 operations/min, Rated Vcontrol Weight (typical) > 2 Million operations 1 2 3 4 OUTPUT SPECIFICATIONS D5 D12 D24 4.5 - 5.5 VDC -5.5 VDC 4.5 VDC 1 VDC 12mA @ 5 VDC 5.31 in lb (0.6 Nm) 10 - 15 VDC -15.5 VDC 9.5 VDC 2 VDC 12mA @ 12 VDC 5.31 in lb (0.6 Nm) 22 - 27 VDC -27.5 VDC 9.5 VDC 2 VDC 12mA @ 24 VDC 5.31 in lb (0.6 Nm) 1 Voltage suffix Operating Voltage (50/60Hz) Maximum Off-State Leakage Current per channel Load Current suffix Maximum Load Current per Phase @ 40°C Power terminals / wire range 24 12 3 208 - 240 VAC 0.06 mA @ 240 VAC 100 - 120 VAC 0.05 mA @ 120 VAC 50 40 2 Screw torque requirements 40 A Resistive 50 A Resistive Dual quick connect and Binder Dual quick connect and Box head screws / AWG#14 - AWG#8 lugs / AWG#14 - AWG#6 15-18 in lbs (1.7-2.1 Nm) 20-25 in lbs (2.2-2.9 Nm) 1 Input to Output Dielectric Isolation. Contacts (Double Break ) 1 Control Voltage Suffix Control Voltage Range Max. Reverse Voltage Min. Turn-On Voltage Min. Turn-Off Voltage Input Current Input Connector 1 Voltage suffix Operating Voltage (50/60Hz) Maximum Off-State Leakage Current per channel 540 grs (1.19 lb) Specificationts @ 25°C unless otherwise noted. See Derating Curves for additional operational conditions. The RHP includes a Solid-State Relay. Therefore, the output is never completely open. The RHP includes an overtemperature protection for the Solid-State Module. Operating Voltage Load Current Control Voltage VAC 60 Hz GENERAL SPECIFICATIONS 1 Input to Output Dielectric Isolation Input/Output to Ground Dielectric Isolation Contacts (Double Break) 3 Ambient Operating Temperature Range 4 Ambient Storage Temperature Range Max. Turn-On Time Max. Turn-Off Time Maximum Number of Operations per Minute Lifetime @ Rated Load Current, 40°C ambient temp, 30 operations/min, Rated Vcontrol Weight (typical) 1 2 3 4 4000 VAC 2500 VAC Three Normally Open -20°C to 75°C -40°C to 100°C 16.6 mS @ 60 Hz / 20 mS @ 50 Hz 32 mS @ 60 Hz / 40 mS @ 50 Hz 30 operations per min > 2 Million operations 540 grs (1.19 lb) Specificationts @ 25°C unless otherwise noted. See Derating Curves for additional operational conditions. The RHP includes a Solid-State Relay. Therefore, the output is never completely open. The RHP includes an overtemperature protection for the Solid-State Module. Operating Voltage Load Current Control Voltage VAC 50/60 Hz Amps rms VAC 50/60 Hz Amps rms 3RHP2840E 24-280 40 20-26 3RHP1240D12 100-120 40 10-15 3RHP2840F 24-280 40 100-130 3RHP1240D24 100-120 40 22-27 3RHP2840G 24-280 40 208-240 3RHP1240D5 100-120 40 4.5-5.5 3RHP2850E 24-280 50 20-26 3RHP1250D12 100-120 50 10-15 3RHP2850F 24-280 50 100-130 3RHP1250D24 100-120 50 22-27 3RHP2850G 24-280 50 208-240 3RHP1250D5 100-120 50 4.5-5.5 3RHP6040E 48-600 40 20-26 3RHP2440D12 208-240 40 10-15 3RHP6040F 48-600 40 100-130 3RHP2440D24 208-240 40 22-27 3RHP6040G 48-600 40 208-240 3RHP2440D5 208-240 40 4.5-5.5 3RHP6050E 48-600 50 20-26 3RHP2450D12 208-240 50 10-15 3RHP6050F 48-600 50 100-130 3RHP2450D24 208-240 50 22-27 3RHP6050G 48-600 50 208-240 3RHP2450D5 208-240 50 4.5-5.5 Questions? Call or e-mail ENT PATDING N PE Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] VDC RHP Series - Hybrid Solid State Contactors Part Number Nomenclature Typical Electrical Connection for 3 Phase Applications 5 (For output voltage options 24, 28, 60) 3 RHP Three Phase Device 12 ~~ ~ 40 D5 Operating Voltage VAC 50/60 Hz 12:120 V 1-phase 24: 240 V 3-phase or 1-phase Nominal Coil /Control Voltage D5: 5 VDC D12: 12 VDC D24: 24 VDC E: 24 VAC F: 120 VAC G: 220 VAC 28: 280 V 3-phase 60: 600 V 3-phase I L3 5L3 HYBRID SOLID STATE CONTACTOR SERIES AC Input/Control Voltage (E, F, G input versions) 3 Phase AC Operating Voltage 3L2 VLL 1L1 6T3 - + Load Current 40: 40 Amps 50: 50 Amps 3Ø Load 4T2 2T1 I L1 I L1 DC Input/Control Voltage (D5, D12, D24 input versions) Optional Electrical Connections for Single Phase Applications 6 (For output voltage options 12, 24, 28, 60) ~ Line 120/240 VAC Single Phase Operating Voltage 40 3L2 1L1 I L1 R1 Neutral 35 DC Input/Control Voltage (D5, D12, D24 input versions) Power lead size AWG # 6 AWG # 8 30 Safe Operating Area AC Input/Control Voltage (E, F, G input versions) 25 25 35 45 55 65 75 Ambient Temperature, °C 120/240 VAC Single Phase Operating Voltage 5L3 HYBRID SOLID STATE CONTACTOR ~ Line 20 3L2 1L1 I L3 I L2 - + Load Current, Amps rms 45 6T3=NC - + 5L3=NC 3RHPXX40XX HYBRID SOLID STATE CONTACTOR AC Input/Control Voltage (E, F, G input versions) Derating Curves Neutral R2 R1 I L1 DC Input/Control Voltage (D5, D12, D24 input versions) 3RHPXX50XX 50 AC Input/Control Voltage (E, F, G input versions) Line Power lead size AWG # 6 AWG # 8 40 35 120/240 VAC Single Phase Operating Voltage 30 Safe Operating Area 25 20 ~ Neutral 25 35 45 55 65 75 5L3 3L2 1L1 I L3 - + 45 HYBRID SOLID STATE CONTACTOR Load Current, Amps rms 55 I L2 R2 NC R1 7 DC Input/Control Voltage (D5, D12, D24 input versions) Ambient Temperature, °C IL2 + IL3 > Rated current 5 6 7 Match VLL to voltage suffixes 28 & 60 for options E, F & G and 12 & 24 for options DX. The single phase supply voltage must be wired to terminal 1L1 and 3L2 for proper single phase operation. In applications switching two single phase loads (R1 and R2) where the combined load current exceeds the contactor’s rating (40 or 50 Amps) the return/neutral lead must not be wired through the contactor (see above drawing). Caution: Risk of overheating. Do not allow any single phase connection to exceed the current rating of the relay. Failure to follow these instructions may result in equipment damage. Other Crydom products and competitive part number cross-reference available at: www.crydom.com RHP Series - Hybrid Solid State Contactors Mechanical Dimensions (Tolerances: ± 0.02 in / 0.5 mm) 3.585in [91.06mm] Input status LED indicator 0.210in [5.33mm] 2.505in [63.63mm] 2.000in [50.80mm] 3L2 6T3 AC Line Terminals 5L3 RES 40A 600V~ ASSEMBLED IN MEXICO RELAY AC Load Terminals 1L1 4T2 SOLID-STATE Coil 90-240V~ 60Hz 220V~ 50Hz 2T1 Input /Control Terminals 3.250in [82.55mm] 2.290in [58.17mm] Connector applicable only to DC control versions Box lugs terminals for 50 Amp output versions only 4.219in [107.16mm] (DC Input version only) 4.172in [105.98mm] (AC Input version only) 2.606in [66.19mm] 2.147in [54.53mm] 3.835in [97.41mm] AC Line/Load Terminals #10-24 screws or .25in x .032in Dual Fast-On (Box lugs available on 50 Amps version only) Input/Control Terminals #8-32 screws or .25in x .032in Fast-On Accessories DIN rail bracket Auxiliary contact Part Number DMB3 HAC1 Description DIN Rail mounting adaptor kit Includes one normally open & one normally closed contact, each rated @ 5 Amps rms, 600 VAC, 50/60 Hz 2.5 in Quick Connect Mounted auxiliary contact Note: 3RHP accommodates one or two HAC1 auxiliary contacts Mounted DIN rail bracket Questions? Call or e-mail Americas +1 (877) 502 5500 [email protected] Europe +44 (0) 1202 606030 [email protected] RHP Series - Hybrid Solid State Contactors Single Phase Contactor 20 Amp Part Number Nomenclature 90-250 VAC Operating Voltage VAC 50/60 Hz 25: 250 V 1-phase Combined SSR and EMR advantages Lifetime >5 million operations @ full load No heat sink required Input status LED indicator Quiet operation 17.5 DIN rail mount or panel mount CE & RoHS compliant, UL/cUL listed US Patent No. 6, 347, 024 B1 SERIES 1 RHP 25 20 Single Phase Device Nominal Coil/Control Voltage A: AC Input D32: 4-32 VDC Input A Load Current 20: 20 Amps rms Derating Curve 1RHP2520XX 1 1RHP2520D32 1RHP2520A 90-250 90-250 Operating Voltage (50/60Hz) [VAC] Maximum Load Current (Resistive only) [Arms] 20 20 Minimum Current [mA rms] 100 100 5 5 Maximum Off-State Leakage Current [mA rms] INPUT SPECIFICATIONS 1 Control Voltage Range 4-32 VDC 90-250 VAC Maximum Input Current 30 mA DC 4.85 mA rms Minimum Input Current 2.3 mA DC 1.65 mA rms 1 VDC 46 VAC Drop out Voltage GENERAL SPECIFICATIONS 20 15 Power lead size AWG # 12 10 Safe Operating Area 5 0 25 1 Contacts (Single Break) 35 45 -5 to 70°C Ambient Storage Temperature Range -40 to 85°C Max. Turn-On Time 16.6 mS @ 60 Hz / 20 mS @ 50 Hz Max. Turn-Off Time 32 mS @ 60 Hz / 40 mS @ 50 Hz Maximum Number of Operations per minute 55 Mechanical Dimensions (Tolerances: ± 0.02 in / 0.5 mm) 0.216in [5.49mm] 0.709in [18mm] >5 Million Terminal Torque 8.85 in lb (1 Nm) max Acoustic noise ON position <35 dB @ 3.2 ft (1 m) Acoustic noise switching 1.770in [44.96mm] 3.189in [81mm] <50 dB @ 1.6 ft (0.5 m) Weight (typical) 70 gr Terminal capacity 2 x AWG #14 with ferrule and 2 x AWG #12 without ferrule 1.732in [43.99mm] 2.362in [59.99mm] Specificationts @ 25°C unless otherwise noted. 0.689in [17.5mm] Operating Voltage VAC 50/60 Hz 1RHP2520A 75 20/min Lifetime Number of Operations 1RHP2520D32 65 Ambient Temperature, °C N.O. (Normally Open) Ambient Operating Temperature Range 1 25 Load Current, Amps rms OUTPUT SPECIFICATIONS Load Current Amps rms Control Voltage AC Line AC Neutral VDC 90-250 20 4-32 Operating Voltage Load Current Control Voltage VAC 50/60 Hz Amps rms VAC 50/60 Hz 90-250 20 90-250 Input 1 UL, cUL 3 A1 N 1 I 3 A1 2 4 A2 UL, cUL Input status LED indicator 90... 250V~ LOAD 2 4 A2 Input AC Neutral AC Load Other Crydom products and competitive part number cross-reference available at: www.crydom.com 85 AMERICAS USA & CANADA Crydom Inc 2320 Paseo de las Americas, Suite 201 San Diego CA 92154 Sales Support Tel.: +1 (877) 502 5500 Fax: +1 (619) 710 8540 [email protected] Tech Support Tel.: +1 (877) 702 7700 [email protected] Across the Globe Crydom is an operation of Custom Sensors & Technologies (CST), a business unit of Schneider Electric. MEXICO Automatismo Crouzet S.A. de C.V. 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Taipei 114, Taiwan Tel.: +886 2 8751 6388 Fax: +886 2 2657 8725 [email protected] CAT/CR/RH/EN Distributed by : © 2008 Crydom Inc., All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are registered trademarks of Crydom Inc. 01/2009