Compact Modular Fuse Holders Products for Industrial, PV, IEC and UL Applications ™ Cooper Bussmann, a division of Cooper Industries, is the leading source of circuit protection solutions in the global marketplace. Cooper Bussmann products are approved for use around the world and meet agency requirements and international standards: IEC, VDE, DIN, UL, CSA, CCC, BS and others. Cooper Bussmann global headquarters are in St Louis, Missouri (US) and the European headquarters are in Burton-on-the-Wolds, Leicestershire (UK). Cooper Bussmann manufactures over 50,000 part numbers covering extensive circuit protection solutions for a wide range of applications: residential, industrial, motor protection, power conversion, distribution, telecommunications, electronics and automotive. Cooper Bussmann has been a leading exponent in the design, development and manufacture of fuse links and their associated accessories for more than 90 years and has supplied fuse links to more than 90 countries worldwide. The Cooper Bussmann team of specialist engineers plays a leading role in international standardisation of fuse links, offering comprehensive advice on selection and applications. With a continual commitment to meet our customers’ needs with innovative high quality products with ISO 9002 ‘approval systems,’ Cooper Bussmann is the supplier of choice for circuit protection solutions, today. 2 For product data sheets, www.cooperbussmann.com/DatasheetsIEC Compact DIN-Rail Mountable Fuse Holders Cooper Bussmann CH Series modular fuse holders offer a set of advantages you can’t find anywhere else. Best Ratings Offering a wide range of industry leading ratings – up to 32A for both 690Vac with 200kA interrupting capacity and 1000Vdc with 33kA dc interrupting capacity – the new CH series is suitable for all manner of applications, compliant to: • IEC 60269-1 • IEC 60269-2 • UL 4248-1 • UL 4248-18 Smallest Footprint The CH Series has been designed with size in mind, dimensions are in accordance to DIN 43 880 specifications. The Cooper Bussmann CH Series is up to 10% smaller than the competition allowing better utilisation of valuable panel space. Ease of Use Installation has been made simple thanks to the toolless mounting system along with easy visual identification colour coding. PV (yellow), IEC (red) and UL (black) holders have individual colours making it easy to recognise at a glance. Other features available are optional factory-installed neutral pole and blown fuse indication. Accessories Provide Greater Flexibility Save time and money by reducing wiring and components. Advanced comb-bus bar and PLC communication accessories expand design possibilities while delivering superior performance. For product data sheets, www.cooperbussmann.com/DatasheetsIEC 3 Modular Fuse Holder Specifications and Selection Guide ™ Features and Benefits Colour coded for simple visual identification: yellow for PV (1000Vdc), red for IEC (690Vac) and black for UL (600Vac/dc) applications. CHPV Models, with 1000Vdc rating for use with solar gPV fuse links, are suitable for photovoltaic applications of any size. Tested to a wide range of standards: IEC, cULus, CSA, CCC and UR, allowing for use across global applications. World class footprint - smaller than any other Modular Fuse Holder, reducing installation space required Toolless DIN-Rail mounting, improves ease of use and reduces installation time and costs. Rated for use with 75ºC or 90ºC wire, fine stranded wire, spade terminals and with comb-bus bars. Use any higher temperature rated wire with appropriate derating. Specifications Agency Information: IEC 60269-1 and 60269-2, UL File E14853, Guide IZLT Listed, IZLT2 Recognised, CSA File 47235, CHPV and CHM - Class 6225-30, CHCC - Class 6225-01, CCC Rated Voltage and Rated Current: See table below Terminal Size: 1 to 25mm2 (#18 to #4 AWG) Torque Ratings: 2.5 N•m maximum IEC only - 3.4 N•m (30 Lb-In) maximum UL only Flammability Ratings: UL 94V0, self-extinguishing Storage & Operating Temperature Range: -20ºC to +90ºC (indicating) -20ºC to +120ºC (non-indicating) Series & Size Catalogue Number With Indicator Without Indicator CHM1DIU CHM 10x38 and Midget CHPV Photovoltaic CHCC Class CC 4 Rated Voltage & Rated Current Agency Markings CHM1DU Number of Poles CHM2DU CHM3DIU CHM3DU CHM4DIU CHM4DU CHM1DNIU CHM1DNU CHM3DNIU CHM3DNU CHM1DI-48U N/A IEC 48Vdc/32A UL 48Vdc/30A; IEC 60269-2; UR; CSA; CCC N/A CHM1DNXU IEC 690Vac/32A IEC 60269-2 1 neutral CHPV1IU CHPV1U CHPV2U IEC 60269-1 UR; CSA; CCC UL4248-18 1 CHPV2IU IEC 1000Vdc/32A UL 1000Vdc/30A; CHCC1DIU CHCC1DU CHCC2DIU CHCC2DU IEC 690Vac/32A UL 600Vac/30A; N/A CHCC1DI-48U Cooper Bussmann Fuse Links 2 3 IEC 120kA rms sym IEC: C10 Series IEC: 1 to 25mm2 UL 200kA rms sym 70oC PVC/Copper CCC 100kA rms UL: FNQ, KLM, Cable 1-pole + 1 neutral sym FNM, KTK, BAF, Solid, Stranded, FWA, PVM, AGU, 3-pole + 1 neutral Fine Stranded, BAN, FWC. Spade Lug, Comb Bus Bar; Single 1 and Dual 4 IEC 60269-2 CHCC3DU Rated Breaking Capactiy 1 IEC 60269-2 UR; CSA; CCC CHM2DIU CHCC3DIU Terminal Rating N/A N/A 33kA Solar PV series, PVM, PV-xxA10F 200kA rms sym LP-CC, FNQ-R, KTK-R 2 1 UL 600Vac/dc 30A 2 UL; CSA; CCC 3 UL 48Vdc/30A Cable 75oC and 90oC Cu cable 1 For product data sheets, www.cooperbussmann.com/DatasheetsIEC Modular Fuse Holder Features and Installation Guide Features Multi-Pole Ganging Optional Open Fuse Indicator Hole for Wire Security Tag Use multi-pole connection kit part number JV-L to gang multiple poles together. One JV-L kit is sufficient to gang up to 4 poles. Label Slot Self-Extinguishing, UL 94V0 Rated Polyester Material 4mm Lockout Feature in Fuse Carrier Captive, Fully Backed Out Phil-Slot Screw Spade Lug Connection Box Lug Cable Terminal to Accept 4-18AWG Wire, 1 to 25mm2 cable or 6mm Bus Bar Connection Toolless Ganging of Multiple Poles Toolless DIN-Rail Mounting Wire Strip Length Indicator 70 [ 2.756 ] Dimensional Data - mm (in) 52.5 [ 2.067 ] 35 [ 1.378 ] 61.8 [ 2.434 ] 17.5 [ 0.689 ] 73.9 [ 2.909 ] 18.6 [ 0.732 ] 42.6 [ 1.676 ] 52.8 [ 2.080 ] Removing Instructions 9 [ 0.354 ] 83.2 [ 3.275 ] 1. Press down on top of DIN-Rail 7.5 [ 0.295 ] 2. Rotate out on the bottom For product data sheets, www.cooperbussmann.com/DatasheetsIEC 5 61.82 2.434 For product data sheets, www.cooperbussmann.com/DatasheetsIEC 52.83 2.080 6 61.82 2.434 17.5 0.689 52.83 2.080 47.65 1.876 47.65 1.876 17.5 0.689 73.88 2.909 57.82 2.277 CHCC1DI-48U 73.88 2.909 57.82 2.277 CHCCI-48 CHCC & CHCCI (UL Applications) 61.82 2.434 61.82 2.434 52.83 2.080 52.83 2.080 47.65 1.876 17.5 0.689 47.65 1.876 73.88 2.909 57.82 2.277 73.88 2.909 57.82 2.277 CHMI-48 61.32 2.414 52.83 2.080 17.5 0.689 CHMDNX (IEC Applications) 61.82 2.434 52.83 2.080 17.5 0.689 47.65 1.876 17.5 0.689 47.65 1.876 73.88 2.909 57.82 2.277 73.88 2.909 57.82 2.277 CHM & CHMI CHPV & CHPVI (PV Applications) ™ Product Design and Label Specifications Remote Fuse Monitoring Accessory CH-PLC Make it Simple with Cooper Bussmann resettable three-phase remote fuse monitor that integrates with a Programmable Logic Controller (PLC) or other monitoring and control equipment. Specifications: • Power Input: 24Vdc / 5mA • Sensing Voltage: 600V/30mA • Output Signals: Digital 0Vdc (Low), 24Vdc (High) - 0Vdc Low – Fuse is good - 24Vdc High – Fuse has opened When the fuse opens, the output signal is sent high and will remain high until the unit is reset • Rated Impulse Voltage: 8kV • Local Indication: Two distinct LEDs indicate unit power (green) and open fuse (red). Upon the replacement of the fuse, the actuation of the reset switch will reset the open fuse LED • Flammability Rating: UL 94V0 Wiring: • For power, signal and ground connections use 22-24AWG (0.25mm2) 300V rated wire Electromagnetic Compatibility (EMC) Testing: • Electrostatic Discharge Immunity IEC 61000-4-2 • Electrical Fast Transient/Burst Immunity IEC 61000-4-4 • Surge Immunity IEC 61000-4-5 Packaging: • The CH-PLC is packaged individually • A single unit monitors up to three phases • Package includes 0.11” (2.8mm) quick connects for power, signal and ground connections Minimum Circuit Voltage: • Minimum circuit voltage required across the CH holder is 100Vac for the remote indication device to operate Installation Technique: • Mounts on the left side of the fuse holder and mechanically interlocks with the fuse holder switch handle with hardware provided IP20 Rating: Yes Environmental Data: • Storage and Operating Temperature: -20°C to 75°C Agency Information: • UL 508 • cULus to CSA Standard 22.2 No.14 PLC Programming: • The CH-PLC signal line is designed to provide a digital input to a PLC I/O card. • Programmable Logic Control program must be written to properly interpret the input signal to the PLC. • The PLC program should check for consecutive high signals before taking action on a critical process. De-energize all circuits before installing or removing any CH-PLC devices and follow all prescribed safety procedures. For product data sheets, www.cooperbussmann.com/DatasheetsIEC 7 Comb-Bus Bar Specifications and Selection Guide Features and Benefits • Easily distribute power in single-phase or three-phase configurations • Flexible cut-to-length solutions without compromising on the product’s finger-safe features • 100kA SCCR (Short-Circuit Current Rating) when protected by a 200A Class J fuse • Single-phase bus bars rated to 1000Vdc and 100A in end-fed configuration (200A for center-fed configuration) • Three-phase bus bars rated to 600Vac/dc and 100A in end-fed configuration (200A for center-fed configuration) • Power feed terminals for single-phase and three-phase service Specifications Agency Information: UL508, File E195399 Pitch: 17.8mm SCCR: 10kA (default) 100kA (with upstream Class J 200A fuses) Max Current: 100A (power feed from end) 200A (power feed from center) Max Voltage: 600Vac/dc (three phase) 1000Vdc/600Vac (single phase) Selection Guide Part Number BB1P100M3 BB1P100M6 BB1P100M9 BB1P100M12 BB1P100M15 BB1P100M57 BB3P100M6 BB3P100M9 BB3P100M12 BB3P100M15 BB3P100M57 ECAP1P ECAPMP PWR35MM FSCVR PWR1PLP PWR50MM 8 Description Single-phase 1000Vdc busbar, 100A, 3 pins, assembled endcap Single-phase 1000Vdc busbar, 100A, 6 pins, assembled endcap Single-phase 1000Vdc busbar, 100A, 9 pins, assembled endcap Single-phase 1000Vdc busbar, 100A, 12 pins, assembled endcap Single-phase 1000Vdc busbar, 100A, 15 pins, assembled endcap Single-phase 1000Vdc cuttable busbar, 100A, 57 pins, without endcap Three-phase 600V busbar, 100A, 6 pins, assembled endcap Three-phase 600V busbar, 100A, 9 pins, assembled endcap Three-phase 600V busbar, 100A, 12 pins, assembled endcap Three-phase 600V busbar, 100A, 15 pins, assembled endcap Three-phase 600V cuttable busbar, 100A, 57 pins, without endcap Single-phase busbar endcap Three-phase busbar endcap 35mm2 feeder terminal for three-phase busbar (115A, 1000Vac/dc) Spare contact safety protection covers Single-phase low-profile feeder terminal (115A, 1000Vac/dc) 50mm2 direct feed terminal (1000Vac/dc) For product data sheets, www.cooperbussmann.com/DatasheetsIEC ™ Comb-bus Bar Features and Installation Guide Typical Installation Example Power Feed Terminals Comb-Bus Bar Modular Fuse Holders Typical Dimensional Data Three-phase ECAP1P PWR35MM Single-phase ECAPMP FSCVR PWR1PLP PWR50MM For product data sheets, www.cooperbussmann.com/DatasheetsIEC 9 CH Series Modular Fuse Holder Specifications PV UL IEC Class J 30A ™ 14x51 IEC 22x58 IEC Catalogue Numbers Without Indication CHM1DU CHM2DU CHM3DU CHM4DU CHM1DNU CHM3DNU CHM1DNXU With* Indication CHM1DIU CHM2DIU CHM3DIU CHM4DIU CHM1DNIU CHM3DNIU CHPV1IU CHPV2IU CHCC1DU CHCC2DU CHCC3DU CHCC1DIU CHCC2DIU CHCC3DIU CH141B CH141BMS CH141BNX CH141BN CH142B CH143B CH143BMS CH143BN CH143BNMS CH144B CHPV CHCC Class CC CH141BI CH141BNI CH142BI CH143BI CH143BNI CH144BI Max Rated Voltage & Rated Current IEC UL * * * * * * IEC 48Vdc/32A UL 48Vdc/30A * IEC 690Vac/32A IEC 1000Vdc/32A UL 1000Vdc/30A ††† ††† ** ** ** †† IEC 690Vac/32A UL 600Vac/30A; CHM 10x38 and Midget CHM1DI-48U CHPV1U CHPV2U CHCC1DI-48U Size UL 600Vac/30A UL 48Vdc/30A CH14 14x51 IEC 690Vac/50A UL 600Vac/Vdc 40A (5 Watt) † † No of 17.5mm Modules 1-pole 2-pole 3-pole 4-pole 1 pole + Neutral 3 pole + Neutral 1 2 3 4 2 4 1-pole 1 1-pole + Neutral 2 1-pole 2-pole 1 2 1-pole 2-pole 3-pole 1 2 3 1-pole Wire Range Maximum Torque 1 to 25mm2 (18 to 4 AWG) 3.4 Nm (30LB-In) 1 to 25mm2 (18 to 4 AWG) 3.4 Nm (30LB-In) 1 1-pole 1pole + Microswitch 1 Neutral pole 1-pole + Neutral 2-pole 3-pole 3 pole + Microswitch 3-pole + Neutral 3-pole + Neutral + Microswitch 4-pole 1.5 1.5 1.5 3 3 4.5 4.5 6 6 6 2.5 to 16mm2 (14 to 6 AWG) 3 Nm (30LB-In) 1-pole 1-pole + Microswitch 1 Neutral Pole 1-pole + Neutral 2-pole 3-pole 3-pole + Microswitch 3-pole + Neutral 3-pole + Neutral + Microswitch 4-pole 2 2 2 4 4 6 6 8 8 8 2.5 to 50mm2 (14 to 1 AWG) 4 Nm (35LB-In) CH221B CH221BMS CH221BNX CH221BN CH222B CH223B CH223BMS CH223BN CH223BNMS CH224B Not available with local neon indication (remote microswitch only) Class J easyID™ Indication Neon Indication CH30J1 CH30J2 CH30J3 CH30J1I CH30J2I CH30J3I CH30J 30A Class J UL/CSA 600Vac †† †† †† 1-pole 2-pole 3-pole - 1 to 50mm2 (18 to 1 AWG) 1 to 8AWG 4.0 Nm (35LB-In) 10 to 18 AWG 2.7Nm (24LB-In) CH60J1 CH60J2 CH60J3 CH60J1I CH60J2I CH60J3I CH60J 60A Class J UL/CSA 600Vac †† †† †† 1-pole 2-pole 3-pole - 1 to 50mm2 (18 to 1 AWG) 1 to 8AWG 4.0 Nm (35LB-In) 10 to 18 AWG 2.7Nm (24LB-In) CH22 22x58 IEC 690Vac/125A UL 600Vac/Vdc 100A (9.5 Watt) † CCC Phase Configuration † † † † UL Recognised (cURus) †† UL Listed (cULus) ††† UL Recognised, Standard 4248-18, CSA, * UL recognised, CSA, ** UL Listed, CSA For further details see Data Sheets 720148 (CH14), 2053 (CH22) and 2144 (CHJ Class J) * 90V minimum required for illumination *** 12V minimum required for illumination 10 For product data sheets, www.cooperbussmann.com/DatasheetsIEC Widest Range of Fuse Holders Available Modular Fuse Holders Series Covers SAMI™ Series CUBEFuse™ Series Open Block Series IEC Series Bolt-Down Series CH Series In-line Series JTN 600 Series Panel Mount Series Optima® Series Knife Blade Series Class CC and Midget Series Military Series For product data sheets, www.cooperbussmann.com/DatasheetsIEC 11 Customer Assistance Customer Satisfaction Team Online Resources The Cooper Bussmann® Customer Satisfaction Team is available to answer questions regarding Cooper Bussmann products. Visit www.cooperbussmann.com for the following resources: Product cross reference Product profiles Online catalogues for the latest United States and European catalogues Europe calls can be made between: Monday - Thursday 7.30 a.m. - 5.30 p.m. GMT Friday 7.30 a.m. - 5.00 p.m. GMT The Customer Service Satisfaction Team can be reached via: Phone: 00 44 (0) 1509 882 600 Fax: 00 44 (0) 1509 882 786 Email: [email protected] C3 Cooper Customer Center The Cooper C3 portal supports the following Cooper Divisions: Cooper B-Line, Cooper Bussmann, Cooper Crouse-Hinds, Cooper Lighting, Cooper Power Systems, Cooper Safety, and Cooper Wiring Devices. Get started today at WWW.COOPERC3.COM by clicking Request User ID and Password. Application Engineering Application Engineering assistance is available to all customers. The Application Engineering team is staffed by university-qualified electrical engineers who are available with technical and application support. Europe calls can be made between: Monday - Thursday 8.30 a.m. - 4.30 p.m. GMT Friday 8.30 a.m. - 4.00 p.m. GMT Application Engineering can be reached via: Phone: 00 44 (0) 1509 882 699 Fax: 00 44 (0) 1509 882 794 Email: [email protected] Easy to Navigate Simple to Use Real-Time Data © 2012 Cooper Bussmann (UK) Ltd Melton Road Burton-on-the-Wolds, LE12 5TH, United Kingdom P: 00 44 (0) 1509 882 600 www.cooperbussmann.com Your authorised Cooper Bussmann Distributor is ™ Cooper Industries plc 600 Travis, Ste. 5600 Houston, TX 77002-1001 P: 713-209-8400 www.cooperindustries.com Reorder: MFHBROCHURE