Chip and SMT Capacitors Type AFK, -55°C to 105°C SMT Aluminum Electrolytic Capacitors - Lowest E.S.R., 105°C Lowest ESR and Long Life for Filtering, Bypassing, Power Supply Decoupling Type AFK Capacitors are the best and by a wide margin. With 40% to 60% lower impedance, 30% to 50% smaller case size and more than twice the life compared to low-ESR type AFC, the Type AFK also excels at cold performance down to -55°C. In addition, this terrific, low-impedance performance approaching low-ESR tantalum capacitors is at a significant cost savings compared to tantalum. The vertical cylindrical cases facilitate automatic mounting and reflow soldering into the same footprint of like-rated tantalum capacitors except without the need for voltage derating. Highlights ♦ +105°C, Up to 5000 Hour Load Life ♦ Capacitance Range: 3.3 µF to 6800 µF ♦ Voltage Range: 6.3 Vdc to 100 Vdc Specifications Operating Temperature: Rated Voltage: Capacitance: Capacitance Tolerance: Leakage Current: Ripple Current Multiplier: Dissipation Factor: 6.3 V 0.26 10 V 0.19 -55°C to +105°C 6.3, 10, 16, 25, 35, 50, 63, 80 & 100 Vdc 3.3 µF to 6800 µF ±20% @ 120 Hz and +20°C 0.01 CV or 3 µA @ +20°C, after two minutes (whichever is greater) 1 kHz 10 kHz 100 kHz Frequency 50/60 Hz 120 Hz 0.7 16 V 0.16 0.75 25 V 0.14 0.9 35 V 0.12 0.95 50 V 0.1 63 V 0.08 1.0 80 V 0.08 100 V 0.07 Add 0.02 per 1000 µF for values greater than 1000 µF Life Test: 2000 h @ +105°C, 4.0 - 10.0 mm dia. 5000 h @ +105°C, 12.5 - 18.0 mm dia. ∆ Capacitance ±30% DF: ≤ 200% of limit DCL: ≤ 100% of limit AFK Series Marking Capacitance (µF) Voltage j A C E V H J K 2A 6.3Vdc 10Vdc 16Vdc 25Vdc 35Vdc 50Vdc 63Vdc 80Vdc 100Vdc Shelf Life: 1000 h @ +105°C ∆ Capacitance ±30% DF: ≤ 200% of limit DCL: ≤ 100% of limit Outline Drawing K 0.3 mm Max. Series 220 I FK D H P I W Lot No. L Case Dimensions Case Code B C D X E F G H P R 1.020 A D ± .05 4.0 5.0 6.3 6.3 8.0 8.0 10.0 12.5 16 18 L 5.8 ± 0.3 5.8 ± 0.3 5.8 ± 0.3 7.9 ± 0.3 6.2 ± 0.3 10.2 ± 0.3 10.2 ± 0.3 13.5 ± 0.5 16.5 ± 0.5 16.5 ± 0.5 A ± 0.2 4.3 5.3 6.6 6.6 8.3 8.3 10.3 13.5 17 19 (mm) H (max) 5.5 6.5 7.8 7.8 9.5 10.0 13.0 15 19 21 I (ref) 1.8 2.2 2.4 2.4 3.4 3.4 3.5 4.7 5.5 6.7 W 0.65 ±0.1 0.65 ±0.1 0.65 ±0.1 0.65 ±0.1 0.65 ±0.1 0.90 ±0.3 0.90 ±0.3 0.90 ±0.3 1.2 ±0.3 1.2 ±0.3 P (ref) 1.0 1.5 1.8 1.8 2.2 3.1 4.6 4.4 6.7 6.7 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] K 0.35 +0.15/-0.20 0.35 +0.15/-0.20 0.35 +0.15/-0.20 0.35 +0.15/-0.20 0.35 +0.15/-0.20 0.70 ±0.20 0.70 ±0.20 0.70 ±0.30 0.70 ±0.30 0.70 ±0.30 CORNELL DUBILIER Your Source For Capacitor Solutions SMT Aluminum Electrolytic Capacitors - Lowest E.S.R., 105°C Ratings Table Cap µF Catalog Number Max. DCL A/2 min) 22 47 47 100 100 220 330 330 470 1000 1500 3300 6800 AFK226M06B12T AFK476M06B12T AFK476M06C12T AFK107M06C12T AFK107M06D16T AFK227M06D16T AFK337M06X16T AFK337M06E16T AFK477M06F24T AFK108M06F24T AFK158M06G24T AFK338M06H32T AFK688M06P44T 3.0 3.0 3.0 6.3 6.3 13.9 20.8 20.8 29.6 63.0 94.5 207.9 428.4 22 33 33 150 220 220 330 470 1000 2200 4700 6800 AFK226M10B12T AFK336M10B12T AFK336M10C12T AFK157M10D16T AFK227M10X16T AFK227M10E16T AFK337M10F24T AFK477M10F24T AFK108M10G24T AFK228M10H32T AFK478M10P44T AFK688M10R44T 3.0 3.3 3.3 15.0 22.0 22.0 33.0 47.0 100.0 220.0 470.0 680.0 10 22 22 47 47 68 100 150 220 220 330 470 680 1500 3300 4700 AFK106M16B12T AFK226M16B12T AFK226M16C12T AFK476M16C12T AFK476M16D16T AFK686M16D16T AFK107M16D16T AFK157M16X16T AFK227M16X16T AFK227M16E16T AFK337M16F24T AFK477M16F24T AFK687M16G24T AFK158M16H32T AFK338M16P44T AFK478M16R44T 3.0 3.5 3.5 7.5 7.5 10.9 16.0 24.0 35.2 35.2 52.8 75.2 108.8 240 528 752 10 22 33 33 47 68 100 100 150 220 330 470 1000 2200 3300 AFK106M25B12T AFK226M25C12T AFK336M25C12T AFK336M25D16T AFK476M25D16T AFK686M25D16T AFK107M25X16T AFK107M25E16T AFK157M25F24T AFK227M25F24T AFK337M25F24T AFK477M25G24T AFK108M25H32T AFK228M25P44T AFK338M25R44T 3.0 5.5 8.3 8.3 11.8 17.0 25.0 25.0 37.5 55.0 82.5 117.5 250 550 825 CORNELL DUBILIER Your Source For Capacitor Solutions Max. Max. Max. Dissipation ESR @ Impedance Ripple Current Factor @ 100 kHz @ 100 kHz @ 105°C 120 Hz 20 °C 20 °C 100 kHz 20 °C (Ω) (Ω) (mA) 6.3 Vdc ( 8 Vdc Surge) 0.26 1.35 1.35 90 0.26 1.35 1.35 90 0.26 0.7 0.7 160 0.26 0.7 0.7 160 0.26 0.36 0.36 240 0.26 0.36 0.36 240 0.26 0.34 0.34 280 0.26 0.26 0.26 300 0.26 0.16 0.16 600 0.26 0.16 0.16 600 0.26 0.08 0.08 850 0.3 0.06 0.06 1100 0.36 0.035 0.035 1800 10 Vdc (13 Vdc Surge) 0.19 1.35 1.35 90 0.19 1.35 1.35 90 0.19 0.7 0.7 160 0.19 0.36 0.36 240 0.19 0.34 0.34 280 0.19 0.26 0.26 300 0.19 0.16 0.16 600 0.19 0.16 0.16 600 0.19 0.08 0.08 850 0.21 0.06 0.06 1100 0.25 0.035 0.035 1800 0.29 0.033 0.033 2060 16 Vdc ( 20Vdc Surge) 0.16 1.35 1.35 90 0.16 1.35 1.35 90 0.16 0.7 0.7 160 0.16 0.7 0.7 160 0.16 0.36 0.36 240 0.19 0.36 0.36 240 0.16 0.36 0.36 240 0.16 0.34 0.34 280 0.16 0.34 0.34 280 0.16 0.26 0.26 300 0.16 0.16 0.16 600 0.16 0.08 0.08 850 0.16 0.08 0.08 850 0.16 0.06 0.06 1100 0.2 0.035 0.035 1800 0.22 0.033 0.033 2060 25 Vdc ( 31 Vdc Surge) 0.14 1.35 1.35 90 0.14 0.7 0.7 160 0.14 0.7 0.7 160 0.14 0.36 0.36 240 0.14 0.36 0.36 240 0.14 0.36 0.36 240 0.14 0.34 0.34 280 0.14 0.26 0.26 300 0.14 0.16 0.16 600 0.14 0.16 0.16 600 0.14 0.16 0.16 600 0.14 0.16 0.16 850 0.14 0.06 0.06 1100 0.16 0.035 0.035 1800 0.18 0.033 0.033 2060 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] Case Code Size (mm) Quantity DxL per Reel B B C C D D X E F F G H P 4x5.8 4x5.8 5x5.8 5x5.8 6.3x5.8 6.3x5.8 6.3x7.7 8x6.2 8x10.2 8x10.2 10x10.2 12.5x13.5 16x16.5 2000 2000 1000 1000 1000 1000 900 1000 500 500 500 200 125 B B C D X E F F G H P R 4x5.8 4x5.8 5x5.8 6.3x5.8 6.3x7.7 8x6.2 8x10.2 8x10.2 10x10.2 12.5x13.5 16x16.5 18x16.5 2000 2000 1000 1000 900 1000 500 500 500 200 125 125 B B C C D D D X X E F F G H P R 4x5.8 4x5.8 5x5.8 5x5.8 6.3x5.8 6.3x5.8 6.3x5.8 6.3x7.7 6.3x7.7 8x6.2 8x10.2 8x10.2 10x10.2 12.5x13.5 16x16.5 18x16.5 2000 2000 1000 1000 1000 1000 1000 900 900 1000 500 500 500 200 125 125 B C C D D D X E F F F G H P R 4x5.8 5x5.8 5x5.8 6.3x5.8 6.3x5.8 6.3x5.8 6.3x7.7 8x6.2 8x10.2 8x10.2 8x10.2 10x10.2 12.5x13.5 16x16.5 18x16.5 2000 1000 1000 1000 1000 1000 900 1000 500 500 500 500 200 125 125 1.021 Chip and SMT Capacitors Type AFK, -55°C to 105°C Chip and SMT Capacitors Type AFK, -55°C to 105°C SMT Aluminum Electrolytic Capacitors - Lowest E.S.R., 105°C Ratings Table C ap µF C ata lo g N um ber M ax . DCL (µA /2 m in ) 4.7 10 10 22 33 47 68 100 100 150 220 330 470 680 1500 A F K 475M 35B 12T A F K 106M 35B 12T A F K 106M 35C 12T A F K 226M 35C 12T A F K 336M 35D 16T A F K 476M 35D 16T A F K 6 8 6 M 3 5 X1 6 T A F K 1 0 7 M 3 5 X1 6 T A F K 107M 35F 24T A F K 157M 35F 24T A F K 227M 35F 24T A F K 337M 35G 24T A F K 477M 35H 32T A F K 687M 35H 32T A F K 158M 35P 44T 3.0 3.5 3.5 7.7 11.6 16.5 23.8 35.0 35.0 52.5 77.0 115.5 164.5 238 525 4.7 10 10 22 33 33 47 47 100 150 220 330 680 1000 A F K 475M 50B 12T A F K 106M 50C 12T A F K 106M 50D 16T A F K 226M 50D 16T A F K 3 3 6 M 5 0 X1 6 T A F K 336M 50E 16T A F K 4 7 6 M 5 0 X1 6 T A F K 476M 50E 16T A F K 107M 50F 24T A F K 157M 50G 24T A F K 227M 50G 24T A F K 337M 50H 32T A F K 687M 50P 44T A F K 108M 50P 44T 2.4 5.0 5.0 11.0 16.5 16.5 23.5 23.5 50.0 75.0 110 165 340 500 4.7 10 22 22 33 47 68 100 150 220 470 680 A F K 475M 63C 12T A F K 106M 63D 16T A F K 2 2 6 M 6 3 X1 6 T A F K 226M 63E 16T A F K 336M 63F 24T A F K 476M 63F 24T A F K 686M 63G 24T A F K 107M 63G 24T A F K 157M 63H 32T A F K 227M 63H 32T A F K 477M 63P 44T A F K 687M 63R 44T 2.96 6.3 13.9 13.9 20.8 29.6 42.8 63.0 94.5 138.6 296.1 428.4 3.3 4.7 10 10 22 33 47 68 100 150 330 470 A F K 335M 80C 12T A F K 475M 80D 16T A F K 1 0 6 M 8 0 X1 6 T A F K 106M 80E 16T A F K 226M 80F 24T A F K 336M 80F 24T A F K 476M 80G 24T A F K 686M 80H 32T A F K 107M 80H 32T A F K 157M 80H 32T A F K 337M 80P 44T A F K 477M 80R 44T 2.64 3.76 8.0 8.0 17.6 26.4 37.6 54.4 80.0 120 264 376 22 33 47 68 100 150 220 330 A F K 226M 2A F 24T A F K 336M 2A G 24T A F K 476M 2A H 32T A F K 686M 2A H 32T A F K 107M 2A P 44T A F K 157M 2A P 44T A F K 227M 2A R 44T A F K 337M 2A R 44T 22.0 33.0 47.0 68.0 100 150 220 330 M ax . M ax . M ax . D is s ip a tion E S R @ Im p edan c e R ipp le C u rre nt F a c to r @ 100 k H z @ 1 00 k H z @ 105 °C 120 Hz 2 0 °C 2 0 °C 100 k H z 20 ° mA) Ω Ω 3 5 V d c (4 4 V d c S u rg e ) 0.12 1.35 1.35 90 0.12 1.35 1.35 90 0.12 0.7 0.7 160 0.12 0.7 0.7 160 0.12 0.36 0.36 240 0.12 0.36 0.36 240 0.12 0.34 0.34 280 0.12 0.34 0.34 280 0.12 0.16 0.16 600 0.12 0.16 0.16 600 0.12 0.16 0.16 600 0.12 0.08 0.08 850 0.12 0.06 0.06 1100 0.12 0.06 0.06 1100 0.12 0.035 0.035 1800 5 0 V d c (6 3 V d c S u rg e ) 0.10 2.9 2.9 60 0.10 1.52 1.52 85 0.10 0.88 0.88 165 0.10 0.88 0.88 165 0.10 0.68 0.68 195 0.10 0.68 0.68 195 0.10 0.68 0.68 195 0.10 0.68 0.68 195 0.10 0.34 0.34 350 0.10 0.18 0.18 670 0.10 0.18 0.18 670 0.10 0.12 0.12 900 0.10 0.073 0.073 1610 0.10 0.073 0.073 1610 6 3 V d c (7 5 V d c S u rg e ) 0.08 3 3 50 0.08 1.5 1.5 80 0.08 1.2 1.2 120 0.08 1.2 1.2 120 0.08 0.65 0.65 250 0.08 0.65 0.65 250 0.08 0.35 0.35 400 0.08 0.35 0.35 400 0.08 0.35 0.35 800 0.08 0.16 0.16 800 0.08 0.082 0.082 1410 0.08 0.08 0.08 1690 8 0 V d c (1 0 0 V d c S u rg e ) 0.08 5 5 25 0.08 3 3 40 0.08 2.4 2.4 60 0.08 2.4 2.4 60 0.08 1.3 1.3 130 0.08 1.3 1.3 130 0.08 0.7 0.7 200 0.08 0.32 0.32 500 0.08 0.32 0.32 500 0.08 0.32 0.32 500 0.08 0.17 0.17 793 0.08 0.153 0.153 917 1 0 0 V d c (1 2 5 V d c S u rg e ) 0.07 1.3 1.3 130 0.07 0.7 0.7 200 0.07 0.32 0.32 500 0.07 0.32 0.32 500 0.07 0.17 0.17 793 0.07 0.17 0.17 793 0.07 0.153 0.153 917 0.07 0.153 0.153 917 C as e C ode S iz e (m m ) Q u a n tity D x L per Reel B B C C D D X X F F F G H H P 4 x 5 .8 4 x 5 .8 5x 5.8 5x 5.8 6.3x 5.8 6.3x 5.8 6.3x 7.7 6.3x 7.7 8x 10.2 8x 10.2 8x 10.2 10x 10.2 12.5x 13.5 12.5x 13.5 16x 16.5 2000 2000 1000 1000 1000 1000 900 900 500 500 500 500 200 200 125 B C D D X E X E F G G H P P 4x 5.8 5 x 5 .8 6.3x 5.8 6.3x 5.8 6.3x 7.7 8x 6.2 6.3x 7.7 8x 6.2 8x 10.2 10x 10.2 10x 10.2 12.5x 13.5 16x 16.5 16x 16.5 2000 1000 1000 1000 900 1000 900 1000 500 500 500 200 125 125 C D X E F F G G H H P R 5x 5.8 6.3x 5.8 6.3x 7.7 8x 6.2 8x 10.2 8x 10.2 10x 10.2 10x 10.2 12.5x 13.5 12.5x 13.5 16x 16.5 18x 16.5 1000 1000 900 1000 500 500 500 500 200 200 125 125 C D X E F F G H H H P R 5x 5.8 6.3x 5.8 6.3x 7.7 8 x 6 .2 8x 10.2 8x 10.2 10x 10.2 12.5x 13.5 12.5x 13.5 12.5x 13.5 16x 16.5 18x 16.5 1000 1000 900 1000 500 500 500 200 200 200 125 125 F G H H P P R R 8x 10.2 10x 10.2 12.5x 13.5 12.5x 13.5 16x 16.5 16x 16.5 18x 16.5 18x 16.5 500 500 200 200 125 125 125 125 Part Numbering System AFK Type 1.022 106 M Capacitance Capacitance Tolerance 105 = 1.0 µF M = ±20% 106 = 10 µF 107 = 100 µF 108 = 1000 µF 16 06 10 16 25 Voltage Code = 6.3 Vdc 35 = 35 = 10 Vdc 50 = 50 = 16 Vdc 63 = 63 = 25 Vdc 80 = 80 2A = 100 Vdc Vdc Vdc Vdc Vdc B 12T Case Code Packaging Code 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] 12 = Carrier Tape Width (mm) T = Tape & Reel B = Bulk CORNELL DUBILIER Your Source For Capacitor Solutions SMT Aluminum Electrolytic Capacitors - Lowest E.S.R., 105°C Typical Performance Curves Capacitance vs. Temperature & Frequency Capacitance vs. Temperature & Frequency 3300 µF @ 6.3 Vdc (12.5 X 13.5 mm) 1.6 100 µF @ 16 Vdc (6.3 X 5.8 mm) 1.2 105°C 85°C 1.4 1.2 Ratio to 25°C, 120 Hz Value Ratio to 25°C, 120 Hz Value 1 105° 85°C 1 65°C 45° 25°C 0.8 . 0°C 0.6 –20° 0.4 0.8 0.6 25°C 0°C 0.4 –20°C –40°C 0.2 65°C 45° –40°C 0.2 –55°C –55°C 0 0 10 1,000 10,000 100,000 1,000,000 10 100 1,000 10,000 100,000 Frequency (Hz) ESR vs. Temperature and Frequency ESR vs. Temperature and Frequency Ratio to 25°C, 120 Hz Value –55°C –40°C –20°C 0°C 1 100 µF @ 16 Vdc (6.3 X 5.8 mm) 100 10 25°C 45°C 105° –55°C 10 –40°C –20°C 0°C 1 25°C 45°C 65°C 85°C 65°C 85°C 105°C 0.1 0.1 10 100 1,000 10,000 100,000 10 1,000,000 100 Frequency (Hz) –55°C –40°C –20°C 0.1 0°C 25°C 45°C 100,000 1,000,000 100 µF @ 16 Vdc (6.3 X 5.8 mm) 10 Ratio to 25°C, 120 Hz Value 1 10,000 Impedance vs. Temperature and Frequency 3300 µF @6.3 Vdc (12.5 X 13.5 mm) 10 1,000 Frequency (Hz) Impedance vs. Temperature and Frequency Ratio to 25°C, 120 Hz Value 1,000,000 Frequency (Hz) 3300 µF @6.3 Vdc (12.5 X 13.5 mm) 100 Ratio to 25°C, 120 Hz Value 100 1 –55°C –40°C –20°C 0.1 0°C 25°C 45°C 0.01 65°C 85°C 105°C 65°C 85°C 105°C 0.001 0.01 10 100 1,000 10,000 100,000 1,000,000 Frequency (Hz) CORNELL DUBILIER Your Source For Capacitor Solutions 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] 10 100 1,000 10,000 100,000 1,000,000 Frequency (Hz) 1.023 Chip and SMT Capacitors Type AFK, -55°C to 105°C SMT Aluminum Electrolytic Capacitors - Lowest E.S.R., 105°C Typical Performance Curves Capacitance Change vs.Temperature Capacitance vs. Temperature & Frequency 470 µF @ 80 Vdc (18 X 16.5 mm) 105°C Ratio to 25°C, 120 Hz Value 1.2 (Typical Performance AFK Series @ 120 Hz) 15 85°C 65°C 45°C 25°C 10 Capacitance Change (%) 1.4 1 0.8 0.6 0°C –20°C 0.4 –40°C 0.2 5 0 -5 -1 0 4 7 µ F @ 6 .3 V d c (4 X 5 .8 m m ) 1 0 0 µ F @ 6 .3 V d c (6 .3 X 5 .8 m m ) 1 0 0 0 µ F @ 6 .3 V d c (8 X 1 0 .2 m m ) 3 3 µ F @ 8 0 V d c (8 X 1 0 .2 m m ) -1 5 –55°C 0 -2 0 10 100 1,000 10,000 100,000 1,000,000 -6 0 -1 0 Frequency (Hz) 90 140 Temperature (°C) Dissipation Factor vs.Temperature 470 µF @ 80 Vdc (18 X 16.5 mm) (Typical Performance AFK Series @ 120 Hz) 3 4 7 µ F @ 6 .3 V d c (4 X 5 .8 m m ) 1 0 0 µ F @ 6 .3 V d c (6 .3 X 5 .8 m m ) 1 0 0 0 µ F @ 6 .3 V d c (8 X 1 0 .2 m m ) ñ5 5 ° C D.F. (@ 120 Hz) Ratio to 25°C, 120 Hz Value 40 ESR vs. Temperature and Frequency 100 10 ñ4 0 ° C ñ2 0 ° C 0°C 1 2 1 25°C 45°C 65°C 85°C 105° 0 0 .1 10 100 1 ,0 0 0 1 0 ,0 0 0 1 0 0 ,0 0 0 1 ,0 0 0 ,0 0 0 -6 0 -1 0 Impedance vs. Temperature and Frequency 90 140 Capacitance Change vs. Time 470 µF @ 80 Vdc (18 X 16.5 mm) 10 40 Temperature (°C) Frequency (Hz) (Typical Performance for AFK Series) 5 Capacitance Change (%) 2 2 µ F @ 6 .3 V d c (4 x 5 .4 m m ) Ratio to 25°C, 120 Hz Value Chip and SMT Capacitors Type AFK, -55°C to 105°C 1 –5 5°C –4 0°C 0.1 –2 0°C 0°C 1 5 0 0 µ F @ 6 .3 V d c ( 1 0 x 1 0 . 2 m m ) -5 -1 0 -1 5 25 °C 45 °C 65 °C 85 °C 0.01 1 0 0 µ F @ 6 .3 V d c ( 6 .3 x 5 .4 m m ) 0 10 5°C -2 0 10 10 0 1,000 10 ,00 0 10 0,0 00 1,000 ,0 00 0 500 1000 Frequency (Hz) 1.024 1500 2000 2500 3000 3500 Time (Hours) 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] CORNELL DUBILIER Your Source For Capacitor Solutions AVS, AHA, AFC, AFK, AHD, AEB Tape and Reel Specifications Tape Specifications Component Orientation Polarity Stripe (-) Cathode t ± 0.2 4 ± 0.1 1.5 dia 1.75 ± 0.1 0.4 F ± 0.1 W ± 0.3 B ± 0.2 A ± 0.2 Case Code A B C D X E F G W 12.0 12.0 12.0 16.0 16.0 16.0 24.0 24.0 A 3.4 4.7 6.0 7.0 7.0 8.7 8.7 10.7 0.2+0.05 P1 B 3.5 4.6 6.0 7.0 7.0 8.7 8.7 10.7 P1 8.0 8.0 12.0 12.0 12.0 12.0 16.0 16.0 F 5.5 5.5 5.5 7.5 7.5 7.5 11.5 11.5 (mm) t 5.8 5.8 5.8 5.8 8.4 6.8 11.0 11.0 4.0±0.1 2.0±0.1 ∅1.5±0.1 0.5 0.75+0.1 D±0.2 1.75±0.1 F±0.1 W±0.3 A±0.5 S±0.1 P±0.1 Case Code J K H L P R S U W 32.0 32.0 32.0 32.0 44.0 44.0 44.0 44 A 10.7 10.7 14.0 14.0 17.5 19.5 19.5 17.5 B±0.5 B 10.7 10.7 14.0 14.0 17.5 19.5 19.5 17.5 C 14.5 14.5 18.0 18.0 23.0 26.0 26.0 23 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] D 14.5 18.5 14.5 17.5 17.5 17.5 22.5 22.5 F 14.2 14.2 14.2 14.2 20.2 20.2 20.2 20.2 P 20.0 20.0 24.0 24.0 28.0 32.0 32.0 28 C±0.5 (mm) S 28.4 28.4 28.4 28.4 40.4 40.4 40.4 40.4 AVS, AHA, AFC, AFK, AHD, AEB Tape and Reel Specifications Reel Specifications E C B D R: 1.0 mm (.039 in.) t A W (mm) Case Code A, B size C, D, E, X size F, G size J, K, H, L size P, R, S, U size A 380±2 380±2 380±2 330±2 330±2 B 50 min 50 min 50 min 50 min 50 min C 13.0±0.5 13.0±0.5 13.0±0.5 13.0±0.5 13.0±0.5 D 21.0±0.8 21.0±0.8 21.0±0.8 21.0±0.8 21.0±0.8 E 2.0±0.5 2.0±0.5 2.0±0.5 2.0±0.5 2.0±0.5 Land Pattern: C 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 A B B (mm) Case Code A B C D E F G J, K H L P R, U S A 0.6 1.0 1.5 2.2 2.2 3.2 4.6 4 4.0 4.0 6.0 6.0 6.0 B 2.2 2.5 2.8 3.0 4.5 4.0 4.3 4.5 5.7 5.7 6.5 6.5 7.5 C 1.5 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] W 14±1 18±1 26±1 34±1 46±1 t 3.0 3.0 3.0 3.0 3.0 AVS, AHA, AFC, AFK, AHD, AEB Reflow Solder & Case Dimensions Reflow Soldering Temperature Profile: Peak Temp. (see chart right) 5 seconds maximum Case Code Peak Temp (°C) A, B, C, D, X E, F, G, H J, K, L, P R, S, U 240 230 200°C 160°C Maximum Time @ 200°C (see chart right) 120 seconds Preheat Max. Time @ 200°C (Sec.) 40 30 Time Outline Drawing K 0.3 mm Max. A I D H P I W L Case Dimensions (mm) Case Code D ± 0.5 A 3.0 B 4.0 C 5.0 D 6.3 X 6.3 E 8.0 F 8.0 G 10.0 H 12.5 J 10 K 10 L 12.5 P 16.0 R 18.0 S 18.0 U 16.0 *5.8 +0.1,-0.2 for AFK L A ± 0.2 5.4 +.1,-.2 3.3 5.4 +.1,-.2 4.3 5.4 +.1,-.2 5.3 5.4 +.1,-.2 6.6 7.9 ±.3 6.6 6.2 ±.3 8.3 10.2 ±.3 8.3 10.2 ±.3 10.3 13.5 ± .5 13.5 13.5 10.3 17.5 10.3 16.5 ± .5 13.5 16.5 ± .5 17.0 16.5 ± .5 19.0 21.5 ± .5 19.0 21.5 17.0 and AHD Series H (max) 4.5 5.5 6.5 7.8 7.8 9.5 10 12 15 12 12 15.0 19.0 21.0 21.0 19.0 I (ref) 1.5 1.8 2.2 2.4 2.6 3.4 3.4 3.5 4.7 3.5 3.5 4.7 5.5 6.5 6.5 6.7 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] W P (ref) 0.55 ± 0.1 0.6 0.65 ± 0.1 1.0 0.65 ± 0.1 1.5 0.65 ± 0.1 1.8 0.65 ± 0.1 1.8 0.65 ± 0.1 2.2 0.90 ± 0.2 3.2 0.90 ± 0.2 4.6 0.9 ±0.3 4.4 0.9 ±0.2 4.6 0.9 ±0.2 4.6 0.9±0.3 4.4 1.2±0.3 6.7 1.2±0.3 6.7 1.2±0.3 6.7 1.2±0.3 6.7 K 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.70 ± 0.20 0.70 ± 0.20 0.70 ± 0.30 0.70 ± 0.20 0.70 ± 0.20 0.70 ± 0.30 0.70 ± 0.30 0.70 ± 0.30 0.70 ± 0.30 0.70 ± 0.30 V-Chip Cleaning and Coating Guide Cleaning Below is a table discribing the usable solvents for cleaning a PC board containing V-Chips. Table 1 Solvent type Name Water Alkaline Distilled Water Aqua Cleaner 210SEP Pine Alpha ST-100S Clean-thru 750H Clean-thru 750L Clean-thru 710M Sun-elec B-12 DK be-clean CW-5790 Surface active agent Manufacturer Water Base Recommended use level Symtoms of Damage 1 2 2 2 2 2 2 2 None Sanei Aralaw a Kasei Kogyo Kao Corporation Sanyo Kasei Dai-Ichi Kogyo Seiyaku None, though marking ink may fade Solvent Base Petroleum based Cold-cleaner P3-375 Henkel Hakusui 3 Techno-cleaner 219 Seiwa Sangyo 3 hydrocarbon Axarel 32 Mitsui DFC 3 Alcohol base Isopropyl Alcohol Techno-care FRW-17 Techno-care FRW-17 (Techno-care FRV-100) Silicon base Halogenated hydrocarbon Telpen base Toshiba Corporation 1 3 3 3 Asashi-clean AK-225AES Ashahi Glass 3 HCFC141B-MS Dalkin Kogyo 3 Telpen-cleaner EC-7R Nippon Alpha Metals 3 swellling on sealing rubber rinse and dry well after cleaning None None if used in combination Contains CFC's subject to environmental regulations swelled seal Use level Recommendation Number 1 Cleaning is possible 2 Cleaning is possible (markings may fade) 3 Cleaning is possible (Use caution. 1 and 2 are better choices) V-Chips may be immersed for 5 minutes, safely, in Level 1&2 solvents. Use Level 3 solvents with caution. Do not use chlorine-based halogenated cleaning solvents, adhesives or coating agents. When halogenated chlorine-based solvents are used in the cleaning process, free clorine is liberated from the solvent. This chlorine causes corrosion and deterioration of the aluminum inside the capacitor Dangers of “Free-Chlorine”: After the solvent dries, the chlorine remains on the capacitor seal, the chlorine slowly permeates into the capacitor element causing corrosion and damage that happens slowly. It may take some time before a failure is apparent. A representation of the chemical reaction is on the following page. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] V-Chip Cleaning and Coating Guide Free-chlorine Diagram: Cl Cl H C C Cl H Electrolysis reaction H H H Cl C C H Cl Cl + (2H) Chlorosen HCl + H H Cl C C H H H Cl Dichloroethane HCl Cl C + = C H Cl Dicloroethylene Fig. 1 Decomposed reaction of cleaning solvents (Free-chlorine) Reaction of Free-chlorine and Aluminum Combined free chlorine and hydrogen become hydrochloric acid, but it has high dissociation and most of it becomes chlorine ions. These chlorine ions react with the aluminum. The order of the reactions is represented below. 1.) Hydration of oxide film AlO3 + 3H2O > 2Al(OH)3 2.) Reaction of hydrated oxide film and chlorine (Dissolution of film) Al(OH)3 + 3HCl > AlCl3 + 3H2O 3.) Reaction of aluminum and hydrochloric acid (Dissolution of aluminum) Al + 3HCl > AlCl3 + 3/2H2 4.) Precipitation of aluminum hydroxide AlCl3 + 3H2O > Al(OH)3 + 3HCl The entire reaction can be summerized as the following: Al + Al2O3 + 3HCl3 + 3H2O > 2Al(OH)3 + AlCl3 + AlCl3 + H3/2 Therefore the compounds produced by the reactions are aluminum hydroxide and hydrochloric acid from reaction #4; the hydrochloric acid is not consumed and acts as a catalyst. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] V-Chip Cleaning and Coating Guide Solvents that should not be used Table 2 Composition Boiling Point (°C) 1.1.1-Trichloroethane 74.1 Trichloroethylene 87.2 Tetrachloroethylene 121.1 Common Name Chlorosen Trichlene Perchloroethylene Additional Cleaning Notes: 1.) Solvents containing CFC’s destroy the ozone layer and should be avoided to protect the global environment. 2.) To avoid solvent residue between the capacitor’s seal and the PC board, make sure the assembly is dried thoroughly immediately after cleaning. Coating Below is a list of coatings that are safe for use with V-Chips Table 3 Manufacturer Hitachi Chemical Boxy Brown Dow Corning Nihon Zeon Material Acrylic Urethane Acrylic Urethane Silicon Urethane Coating Material Name Taffi-1141, Taffi-1147 Taffi-1154 Humi Seal 1B66 Humi Seal 1A27 Perugan Z, Perugan C Quinate System 160B Influence of Coating Materials Coating materials are typically used for insulation, waterproofing, dustproofing and rustproofing. When coating materials are selected there are factors to prevent internal corrosion (chlorine reaction with aluminum) while the capacitor is functioning. The following steps will help prevent this damage to the capacitor. A.) Corrosion Reaction Avoid halogen solvents which permeate the capacitor’s seal, releasing chlorine which reacts with the aluminum inside the capacitor. B.) Selecting a Coating Material It is necessary to select a coating material that contains no chlorine. The coating consists of the main ingredient which could be urethane resin, acrylic resin or other polymer, a solvent and other additives such as flameproofing agents. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] V-Chip Cleaning and Coating Guide The coating’s solvent dries and diffuses into the rubber seal of the capacitor, therefore halogenated hydrocarbon solvents containing chloride should not be used. Similar to the solvent, additives can permeate into the capacitor through the rubber seal. Ingredients in many additives might not be listed, therefore use caution when choosing an additive. C.) Other Concerns Solvents and additives are subject to change without notice. Make sure ingredients are identified. Avoid coating a substrate after cleaning it with a halogenated hydrocarbon. The coating will prevent the remaining solvent from diffusing which may cause corrosion. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected]