ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 ON Semiconductor NCP5623 - DEMO BOARD VERSION 3.0 BILL OF MATERIAL Documents Included: - Bill Of Materials NCP5623 Demo Board V3.0 schematic diagram NCP5623 Demo Board V3.0 GERBER views Manufacturers web addresses Prepared by : Page 1 / 9 MB-SEP-08th-06 Michael Bairanzade Senior Member Technical Staff Application Engineering ON Semiconductor 6/19/2007 NCP5623-DEMO-V3 NCP5623 DEMO BOARD BOM – V3.0 1 2 JP2 RS232 C7 C8 100nF 100nF 4 3 VCC 12 1 C10 C 2 BKGD 15 14 PTB1/TxD RESET PTB2/SPSCK BKGD PTB3/MOSI PTA0 PTB4/MISO PTA1 PTB5/SS PTA2 PTB6/SDA PTA3 PTB7/SCL D2 1 10k 9 11 6 GND 10 SDA B-LED3 SCL G-LED2 GND R-LED1 9 8 S5 MODE 8 7 Vout GND GND 10 IREF U1 NCP5623 +3V 6 GND 3 1 R 6 4 3 G 2 5 4 B 5 2 GND B LRTB-G6T RGB D3 D5 5 GND MC9S08QG8CDT Note : the sele ction of RGB or BAC KLIGHT shall be done BAC K LIGHT at final asse mbly leve l. S4 RUN GDM S3 BLUE S2 S1 GREEN 13 VSS Vbat 1uF/6.3V 52k 1 C3 D1 7 R1 4 12 R6 2 4 6 GND 16 RED VDD PTB0/RxD 1 3 5 M C68H9S08GB8 PROGRAMM ING I/O 3 JP1 BDM 11 470R U4 GND C1P D4 GND 100nF 10k 220nF GRD. DIM . C14 +3V B 5 R3 GND R5 C C2 GND +3V 4 1µF/6.3V R4 100nF RESET - Optionnal : 2xAA dry cell GND GND + 3 GND +3V 10k C13 + - BPACK3 S7 GND 2 1 + 10k GND C1 C12 P1 1uF/6.3V 1uF/6.3V C11 Set I-PEAK 100nF GND LOGO Vout +3V 100nF PWR D BPK1 GND U2 NCP561 +3V X1 GROUND GND 12 3 C9 2 16 1 X2 1.5SM C6.8AT3 MCU 9 13 1 1 PORT C1N 2 6 GND 10 8 3 SP2 EN 2 N/C SP1 1 2 11 7 2 7 3 3 3 1 2 4 14 8 Vin Select TxD/RxD Note :the PWR input connector is built with J1 two turret from Keystone U3 ADM3202 GND 4 4 15 GND 9 6 5 5 GND D INPUT POWER SUPPLY ON Semiconductor D6 GND A A Title NCP5623 = DEMO BOARD V3 ON semiconductor 14, rue Paul Mesplé Number: A4 MB-02-2007 31112 Date: 21-Feb-2007 Sheet 1 of 1 Revision: 3.0 Time: 09:33:30 Toulouse France File: D:\Userdata\PROJECTS_MB\WHITE_LED\NCP5623\DATA-SHEET\NCP5623.Ddb - Documents\DEMO-BOARD\DEMO-V3\NCP5623-DEM Size: 1 Page 2 / 9 MB-SEP-08th-06 2 6/19/2007 3 4 NCP5623-DEMO-V3 ON Semiconductor QTY 3 3 1 1 1 4 6 Designator 1 1 1 1 1 R3, R4, R5 R2, R7, R8 R1 R6 P1 C1, C3, C11, C12 C7, C8, C9, C10, C13, C14 C2 U1 U2 U3 U4 1 3 D1 D3, D5, D6 1 D2 NCP5623 DEMO BOARD BOM – V3.0 Description Footprint 10kΩ 47kΩ 52kΩ 470Ω 10kΩ Pot. 1µF/6.3V 100nF 0603 0603 0603 0805 POT_CMS 0603 0603 220nF NCP5623 NCP561 ADM3202 MC9S08QG8 LWY87S LRTB-G6T LED 0603 LLGA12 SOT23-5 TSSOP16 TSSOP16 OSRAM_LED PLCC-6 OSRAM_LED SMC Test Point Control Port Zener diode TEST_POINT IDC10 1 J1 PWR connector AXIAL-0.4 5 1 1 1 S1, S2, S3, S4, S7 S5 JP1 JP2 Push Button Switch Connector RS232 PUSH_BUT_CMS SIP3 IDC6 DB9RA/M 2 1 SP1, SP2 X1 Solder pad GROUND SOLDERPAD GND_TEST Manufacturer PART NUMBER Vishay Draloric BOURNS TDK ON Semiconductor ON Semiconductor Analog Device Freescale OSRAM OSRAM ON Semiconductor KEYSTONE 3M Electronique ANSLEY KONTEK COMATEL Not a part HARWIN COMMENTS Any other suppliers possible Any other suppliers possible Any other suppliers possible Any other suppliers possible C1005X5R1C105MT Reference design NCP5623 NCP561SN30T1 ADM3202ARU MC9S08QG8CDT LWY87S Reference design Reference design Reference design, TSSOP16 Reference design Reference design LHN974 RS = 444-4808 Any other suppliers possible 1.5SMC6.8AT3 5005 ( THM ) 2510-6002 UG 4-1437044-3 3110014000500 Not a part D3082-01 (tin ) D3082-05 ( gold ) RS = 203-4910 Do not assemble RS = 120-7230 Do not assemble RS = 461-742 RS = 305-0907 ( J1 is built with two pins as depicted in the photo) Sub D, 9 pins Male, right angle Do not assemble Do not assemble RS = 160-3745 (tin ) Note 1: RS = Radio Spares Page 3 / 9 MB-SEP-08th-06 6/19/2007 NCP5623-DEMO-V3 ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 Note 2: any resistors with same footprint, tolerance up to +-5% together with TC < 500ppm and +105°C operating temperature range can fit the application. Note 3 : using X5R type ceramic capacitor is preferred. Using X7R brings extended operating temperature range. Using Y5R material shall be avoided due to the wide tolerance spread over the temperature range. Using smaller foot print capacitor is discouraged to avoid audible noise issue with the ceramic. Page 4 / 9 MB-SEP-08th-06 6/19/2007 NCP5623-DEMO-V3 ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 DIGIKEY REFERENCE QTY Designator Description Footprint Manufacturer PART NUMBER 3 R3, R4, R5 10kΩ 603 3 R2, R7, R8 47kΩ 603 1 R1 52kΩ 603 1 R6 470Ω 805 1 4 P1 C1, C3, C11, C12 10kΩ Pot. 1µF/6.3V 6 C7, C8, C9, C10, C13, C14 100nF 1 1 1 1 1 C2 U1 U2 U3 U4 1 D3, D5, D6 D1 220nF NCP5623 NCP561 ADM3202 MC9S08QG 8 LWY87S LRTB-G6T 3 D4 LED OSRAM_LED 1 D2 Zener diode Test Point SMC TEST_POINT ON Semiconductor KEYSTONE 1.5SMC6.8AT3 5005 ( THM ) Control Port IDC10 3M Electronique 2510-6002 UG AXIAL-0.4 ANSLEY KONTEK COMATEL 4-1437044-3 3110014000500 1 J1 Page 5 / 9 MB-SEP-08th-06 PWR connector POT_CMS 603 Vishay Draloric BOURNS TDK COMMENTS Digi-Key Part Number Any other suppliers possible Any other suppliers possible Any other suppliers possible Any other suppliers possible 3386F-1-103TLF C1005X5R1C105MT 603 603 P10.0KHCT-ND P47.5KHCT-ND P52.3KHCT-ND P475HCT-ND Reference design 3386F-103TLF-ND 445-1604-1-ND (16V) Any supplier 445-1317-1-ND (16V) Any supplier Reference design Reference design Reference design Reference design 445-1318-1-ND (16V) LLGA12 SOT23-5 TSSOP16 TSSOP16 ON Semiconductor ON Semiconductor Analog Device Freescale NCP5623 NCP561SN30T1 ADM3202ARU MC9S08QG8CDT OSRAM_LED PLCC-6 OSRAM OSRAM LWY87S Reference design do not assemble 475-1173-1-ND LHN974 Any other suppliers possible Reference design Do not assemble 516-1440-1-ND 6/19/2007 ADM3202ARUZ-ND MC9S08QG8CDTERCT-ND 5005K-ND 2510-6002UG-ND Do not assemble RS = 461-742 RS = 305-0907 ( J1 is built with two pins as depicted in the photo) CAMBION:160-1724-02-05-00 NCP5623-DEMO-V3 ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 5 S1, S2, S3, S4, S7 Push Button PUSH_BUT_ CMS B3S-1000 1 1 1 S5 JP1 JP2 Switch Connector RS232 SIP3 IDC6 DB9RA/M 09.03290.01 D9P13B4GL00 2 SP1, SP2 Solder pad SOLDERPAD Not a part Not a part 1 X1 GROUND GND_TEST HARWIN D3082-01 (tin ) D3082-05 ( gold ) SW415-ND Sub D, 9 pins Male, right angle Do not assemble EG2481-ND WM8121-ND 609-1476-ND Do not assemble RS = 160-3745 (tin ) WM8072-ND ASSEMBLY Note : the here attached photos are used as a visual reference. 123456- Assemble the NCP5623 ( LLGA12 package ) , Hot Air Flow Process mandatory Assemble all the passive parts Assemble all the White LED Assemble the GROUND reference point Assemble the BDM port IDC6 connector, make sure the connector is properly oriented : the white triangle, on the PCB, is the pin 1 reference Assemble the power supply pins. At this point, the system is ready to operate. Page 6 / 9 MB-SEP-08th-06 6/19/2007 NCP5623-DEMO-V3 ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 TEST CONDITIONS Power Supply : The system can accommodate either two standard AA battery ( using the back side battery holder ), or a standard DC power supply. In any case, one single source of power shall be connected : either the batteries or the power supply, but not simultaneously. If a DC power supply is used, make sure it can supply 500mA continuous output current across the two pins built with connector J1. Make sure the polarity is properly respected : although a built-in zener prevent for such failure, reverse polarity might destroy the board. Set up the power supply to any value between 3.2 V minimum to 5.0V maximum. Typically, the supply voltage shall be adjusted between 3.2V – 4.2V to emulate standard Li-Ion battery. Manufacturing Final Test : 1 - Double check the power supply is set up at 3.6V, maximum rating is 5.0V. The MCU chip is powered by a LDO chip to make sure the voltage is limited to 3.3Vat MCU level. 2 – Download the NCP5623 demo software into the MCU flash memory. Use the P&E standard hardware and software tools. 2 – Turn ON the power supply : the input current shall be in the 4mA to 10mA range, no LED shall be ON. Reset the MCU if necessary by pushing the RESET button S7 3 – Toggle S5 switch to the Right position : LED D4 shall be OFF 4 – Push control button S1 : diode D3 shall be activated. 5 - Push control button S2 : diode D5 shall be activated. 6 – Push control button S3 : diode D6 shall be activated. 7 – Push control button S4 : the gradual dimming shall activate the three LED D3, D5 and D6 shall be activated. 8 - Turn off the power supply to complete the sequence. At this point, the final test is completed and considered PASS if all the LED have been properly activated. Digital Control : it is possible to drive the NCP5623 demo board by means of a Window TM based software dedicated to the chip. To operate such mode of operation, the board shall be connected to the RS232 port of the host PC with a standard SUBD 9 pin ( female on both side ) attached to the board serial port. System operation : 1- Double check the power supply is set up between 3.0V to 5.5V 2- Turn ON the power supply 3 - Send the appropriate data frame to control the three LED Page 7 / 9 MB-SEP-08th-06 6/19/2007 NCP5623-DEMO-V3 ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 Figure 1: NCP5623 demo board : TOP Layer & BOTTOM Layer Figure 2 : NCP5623 Demo Board Silk View Page 8 / 9 MB-SEP-08th-06 6/19/2007 NCP5623-DEMO-V3 ON Semiconductor NCP5623 DEMO BOARD BOM – V3.0 Figure 3 : Typical switches and pins used to built the EVB board COMPONENT MANUFACTURERS VISHAY – DRALORIC TDK BC Components Radio Spares : in the USA, see Page 9 / 9 MB-SEP-08th-06 http://www.vishay.com/resistors-discrete/ http://www.component.tdk.com http://www.bccomponents.com/ ALLIED ELECTRONICS Inc. 7410, Pebble Drive Fort Worth / Texas / 76118-6997 Phone : 817-595-3500 6/19/2007 NCP5623-DEMO-V3