CM10-SPララS Plug Connector (Crimp type) Cable Assembly Manual

CM10-SP××
××S
×× Plug Connector
(Crimp type)
Cable Assembly Manual (Standard type)
Date of Issue: May 19, 2004
Material No. TC-504
DDK Ltd.
2ND Production engineering department assembly group
14 Matsuyama-cho, Moka-shi, Tochigi
TEL : 0285-82-4463
Revision
H
I
Date
10/25/05
1/16/07
Version No.
No.T-1479
No.T-1723
Material No.
TC-504
Contents
Page
1.
Outline
2
2.
Specifications
2
2-1.
Applicable connectors
Cable Assembly Process
3.
3-1.
Cutting a cable
2
3-2.
Inserting parts
2
3-3.
Stripping a cable
3
3-4.
Crimping a contact
4
3-5.
Inserting a contact
5
3-6.
Tightening an back shell
6
3-7.
Inserting a bushing and a cable clamp
7
3-8
Tightening a clamp nut
8
Page
1/10
Material No.
TC-504
1. Outline
This Cable Assembly Manual explains how to assemble the wire to CM 10 plug connector.
(Crimp Type)
2. Specifications
2-1. Applicable connector
Connector name
Drawing number
CM10-SP2S-S
115J-AP10046-1
CM10-SP2S-M
115J-AP10046-2
CM10-SP2S-L
115J-AP10046-3
CM10-SP10S-S
115J-AP8979-1
CM10-SP10S-M
115J-AP8979-2
CM10-SP10S-L
115J-AP8979-3
Page
2/10
Material No.
TC-504
Page
3/10
3. Cable Assembly Process
3-1. Cutting a cable
Cut the cable to the following dimensions:
Cable length
※Cable length after cutting = 35mm for CM10-SP××
××S
×× + cable length
=35mm + cable length
3-2. Inserting parts
Insert the clamp nut, cable clamp, bushing and back shell into the cable.
Caution! Take care not to insert them upside down.
Bushing
Cable clamp
Back shell
Clamp nut
3-3. Stripping a cable
Strip the cable to a length 20 mm.
Strip the core wire to a length 3 mm.
20
3
Core wire
Cable
Sheath
Material No.
TC-504
3-4. Crimping a contact
With the crimping tool, crimp each contact on each cable.
Applicable contact
Crimp machine
Contact crimping tool
for CM10-AP××S
CM10-#22SC-C1
357J-50446T
AP-A50539T
CM10-#22SC-C2
357J-50447T
AP-A50540T
CM10-#22SC-C3
357J-50448T
AP-A50540T
Applicable
cable
AWG20
AWG22
AWG23-24
AWG26
AWG28
AWG16
AWG18
AWG20
Caution! Take care not to stick out the wire from the contact.
When using a drain wire, attach a heat shrink tube on it after crimping.
Contact
Cable
Heat shrink tube
Crimping drain wire
Page
4/10
Crimp height
(Wire section)
1.05
0.94
0.71
0.67
0.64
1.25
1.15
1.05
Material No.
TC-504
3-5. Inserting a contact
Insert the contact into the specified terminal number point in the housing.
(Insert grounding wire or drain wire into terminal No. 10).
※When the contact catches the housing, you will hear a snap
Caution! Before inserting the contact, check that the clamp nut, cable clamp,
bushing and angle back shell is inserted.
Take care not to insert the contact upside down as shown below.
Contact
Housing
Cable
Terminal No. 10 only
(Grounding wire or drain wire)
Insert
※Insert the contact so that the lance and
the terminal number face the same
direction.
However, in case of CM10-SP2S- × ,
insert the contact so that the lance and
the terminal number face the opposite
direction.
Terminal number
Lance
CM10-SP10S-×
Contact
Terminal No.
Lance
Contact
CM10-SP2S-×
Page
5/10
Material No.
TC-504
3-6. Tightening back shell
Page
6/10
(a) Temporarily tighten the back shell coupling on the back shell.
※To prevent loosening, the adhesive should be applied to the back shell.
(b) Set the back shell wrench on the back shell coupling.
(c) With the wrench, tighten the back shell coupling on the back shell.
Recommended tightening torque: 5 N m
Caution! Accurately fit the wrench on the back shell coupling.
To remove, take the reverse steps.
Recommendation
Adhesive (2 threads around the circumference)
Temporary tightening
Back shell
Back shell coupling
Tightening guide
Set
Tightening guide
Back shell
wrench
※Referential dimensions for
back shell tightening guide
(Back shell width)
Back shell
wrench
Thickness:
10 or more
Tighten
※ Recommendation:
Tightening guide
357J-50494T
●Recommended jigs and tools : Back shell wrench (357J-51333T)
Bit (357J-51344T)
Torque wrench (CL6N×8D, Tonichi Mfg.)
Recommended tightening guide: (357J-50494T)
Recommended adhesive: Screw lock 1401B (Three Bond Co, Ltd)
Material No.
TC-504
3-7. Inserting a bushing and a cable clamp
Insert the bushing and the cable clamp into the back shell.
Back shell
Bushing
Insert
Cable clamp
Cable
Page
7/10
Material No.
TC-504
Page
8/10
3-8. Tightening a clamp nut
(a)
※
(b)
(c)
Temporarily tighten the clamp nut on the back shell.
To prevent loosening, the adhesive should be applied to the back shell.
Set the clamp nut wrench on the clamp nut.
With the wrench, tighten the clamp nut on the angle back shell.
Recommended tightening torque: 5 N m
Caution! Accurately fit the wrench on the clamp nut.
To remove, take the reverse steps.
※Recommendation
Adhesive (2 threads around
the circumference)
Temporary tightening
Tightening guide
Clamp nut
Tightening guide
Set
Back shell
※Referential dimensions for
back shell tightening guide
(Back shell width)
Clamp nut
wrench
Thickness:
10 or more
Tighten
●
Torque wrench
Recommendation:
Tightening guide
357J-50494T
Recommended jigs and tools: Clamp nut wrench (357J-51334T)
Bit (357J-51345T)
Torque wrench (CL6N×8D, Tonichi Mfg.)
※ Recommended tightening jig :(357J-50494T)
※ Recommended adhesive : Screw lock 1401B (Three Bond Co,.Ltd)
Material No.
TC-504
※
To connection
①
Set the △ mark of each other’s connectors.
Receptacle connector
▽ mark
②
Plug connector
△ mark
Each other’s key (concavity and convexity)are fit in.
Push it straight, take care not to tilt.
Receptacle connector key
Convexity
Plug connector key
(Concavity)
Push it straight
※To remove , rotate the coupling and pull out to straight.
①
Rotate the coupling
②
Pull out to straight
Coupling
Page
9/10
Material No.
TC-504
Page
10/10
※When using a conduit
(a) Tighten the nipple of conduit connector on the plug connector.
(b) Set the conduit on the nipple of conduit connector.
(c) When using by moving part, fix the conduit on the saddle etc.,
Take care not to damage for plug connector and conduit connector.
Set the protective cover (rubber etc.,) on the conduit for takes care not to cable damage.
①
②
Plug connector
③
Plug connector
Plug connector
Conduit
connector
Conduit
connector
Conduit
connector
Conduit
Cable
Conduit
Protective cover
(rubber etc.)
●Recommended conduit & connector
NIPPON FLEX CO.LTD
Conduit
Tipe:VF Tipe:SR Tipe:FBN Tipe:EM
Tipe:VFS Tipe:SRK etc.,
Connector
Tipe:RCM
※NIPPON FLEX CO., LTD home page → http://www.nipolex.co.jp
Saddle