PQA30-D Datasheet - DC-DC CONVERTER | CUI Inc

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date
07/08/2014
page
1 of 7
SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
FEATURES
•
•
•
•
•
•
•
•
•
•
up to 30 W isolated output
2:1 input range (18~36 Vdc, 36~75 Vdc)
smaller package
single, regulated output
1,500 Vdc isolation
short circuit, over current, and over voltage protections
remote on/off
operating temperature range (-40~85°C)
six sided metal shielding
efficiency up to 89%
MODEL
input
voltage
output
voltage
output
current
output
power
ripple
and noise1
efficiency
typ
(Vdc)
range
(Vdc)
(Vdc)
min
(A)
max
(A)
max
(W)
max
(mVp-p)
typ
(%)
PQA30-D24-S3-D
24
18~36
3.3
0.60
6
20
120
87
PQA30-D24-S5-D
24
18~36
5
0.60
6
30
120
88
PQA30-D24-S9-D
24
18~36
9
0.333
3.333
30
120
88
PQA30-D24-S12-D
24
18~36
12
0.25
2.5
30
120
88
PQA30-D24-S15-D
24
18~36
15
0.20
2
30
120
89
PQA30-D24-S24-D
24
18~36
24
0.125
1.25
30
120
89
PQA30-D48-S3-D
48
36~75
3.3
0.60
6
20
120
87
PQA30-D48-S5-D
48
36~75
5
0.60
6
30
120
88
PQA30-D48-S12-D
48
36~75
12
0.25
2.5
30
120
89
PQA30-D48-S15-D
48
36~75
15
0.20
2
30
120
89
PQA30-D48-S24-D
48
36~75
24
0.125
1.25
30
120
88
Notes:
1. Ripple and noise are measured at 20 MHz BW by “parallel cable” method with 1 µF ceramic and 10 µF electrolytic capacitors on the output.
PART NUMBER KEY
PQA30 - DXX - SXX - DX
Base Number
Input Voltage
Output Voltage
cui.com
Packaging Style
DIP
Heatsink
"blank" = no heatsink
H = with heatsink
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CUI Inc │ SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
date 07/08/2014 │ page 2 of 7
INPUT
parameter
conditions/description
operating input voltage
24 Vdc input models
48 Vdc input models
start-up voltage
24 Vdc input models
48 Vdc input models
under voltage shutdown
24 Vdc input models
48 Vdc input models
surge voltage
for maximum of 1 second
24 Vdc input models
48 Vdc input models
start-up time
nominal input, constant load
min
typ
max
units
18
36
24
48
36
75
Vdc
Vdc
17.8
35.8
18
36
Vdc
Vdc
16
32
Vdc
Vdc
-0.7
-0.7
50
100
Vdc
Vdc
10
ms
1
mA
models ON (CTRL open or connect TTL high level, 2.5~12 Vdc)
CTRL1
models OFF (CTRL connect GND or low level, 0~1.2 Vdc)
input current (models OFF)
filter
Note
pi filter
1. CTRL pin voltage is referenced to GND.
OUTPUT
parameter
conditions/description
line regulation
load regulation
min
typ
max
units
full load, input voltage from low to high
±0.2
±0.5
%
10% to 100% load
±0.5
±1
%
±1
±3
%
voltage accuracy
adjustability
±10
%
switching frequency
PWM mode
300
transient recovery time
25% load step change
300
500
kHz
transient response deviation
25% load step change
±3
±5
temperature coefficient
100% load
±0.02
μs
%
%/°C
PROTECTIONS
parameter
conditions/description
short circuit protection
hiccup, automatic recovery
min
over current protection
over voltage protection
120
3.3 Vdc output models
5 Vdc output models
9 Vdc output models
12 Vdc output models
15 Vdc output models
24 Vdc output models
typ
max
130
150
3.96
6
10.8
15
18
28
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units
%
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
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CUI Inc │ SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
date 07/08/2014 │ page 3 of 7
SAFETY AND COMPLIANCE
parameter
conditions/description
isolation voltage
input to output for 1 minute at 1 mA max.
1,500
Vdc
isolation resistance
input to output at 500 Vdc
1,000
MΩ
EMI/EMC
CE1
conducted emissions
CISPR22/EN55022 class A (no circuit required); class B (external circuit required, see Figure 1-b)
radiated emissions
CISPR22/EN55022 class A (no circuit required); class B (external circuit required, see Figure 1-b)
ESD
IEC/EN61000-4-2 class B, contact ± 4kV
radiated immunity
IEC/EN61000-4-3 class A, 10V/m
EFT/burst
IEC/EN61000-4-4 class B, ± 2kV (external circuit required, see Figure 1-a)
surge
IEC/EN61000-4-5 class B, ± 2kV (external circuit required, see Figure 1-a)
conducted immunity
IEC/EN61000-4-6 class A, 3 Vr.m.s
voltage dips & interruptions
IEC/EN61000-4-29 class B, 0%-70%
MTBF
as per MIL-HDBK-217F @ 25°C
RoHS
Note
min
typ
max
1,000,000
units
hours
2011/65/EU
1. CE mark is only on models without heatsink.
ENVIRONMENTAL
parameter
conditions/description
min
operating temperature
see derating curves
storage temperature
storage humidity
non-condensing
case temperature
at full load, operating temperature curve range
vibration
10~55Hz, 30 min. along x, y, and z axis
typ
max
units
-40
85
°C
-55
125
°C
5
95
%
105
°C
10
G
max
units
SOLDERABILITY
parameter
conditions/description
min
typ
hand soldering
1.5 mm from case for 10 seconds
300
°C
wave soldering
see wave soldering profile
260
°C
max
units
Peak Temp. 260°C Max.
Wave Soldering Time
4 Sec. Max.
250
Temperature (°C)
200
10 Sec. Max.
150
100
50
0
Time (sec.)
MECHANICAL
parameter
conditions/description
min
dimensions
board mount: 50.80 x 25.40 x 11.80
board mount with heatsink: 50.80 x 25.40 x 16.30
case material
aluminum alloy
weight
board mount
board mount with heatsink
typ
mm
mm
22
35
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g
g
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CUI Inc │ SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
date 07/08/2014 │ page 4 of 7
MECHANICAL DRAWING
BOARD MOUNT
units: mm[inch]
tolerance: ±0.30[±0.012]
pin diameter tolerance: ±0.10[±0.004]
pin height tolerance: ±0.50[±0.020]
11.80
[0.465]
∅1.50 [0.059]
PIN CONNECTIONS
Function
3
Ctrl
4
Trim
5
0V
6
+Vo
∅1.00[0.039]
4.10 [0.161]
Front View
4
3
5
2
6
1
50.80[2.000]
45.72[1.800]
6
1
10.16
[0.400]
2
5
3
4
PCB Layout
Top View
25.40[1.000]
GND
10.16 10.16
[0.400] [0.400]
Vin
2
5.08[0.200]
1
2.54
[0.100]
PIN
Grid Size:
2.54mm x 2.54mm
Bottom View
BOARD MOUNT WITH HEATSINK
units: mm[inch]
tolerance: ±0.30[±0.012]
pin diameter tolerance: ±0.10[±0.004]
pin height tolerance: ±0.50[±0.020]
∅1.50 [0.059]
Grid Size:
2.54mm x 2.54mm
PIN CONNECTIONS
PIN
Function
1
Vin
2
GND
3
Ctrl
4
Trim
5
0V
6
+Vo
4
3
5
2
6
1
Top View
PCB Layout
Top View
Front View
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CUI Inc │ SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
date 07/08/2014 │ page 5 of 7
DERATING CURVES
Output Voltage ≤ 5V
Output Voltage > 5V
With heatsink
With heatsink
100
Without heatsink
80
60
Load (%)
Load (%)
100
Safe operating area
40
60
Safe operating area
40
20
20
-40
Without heatsink
80
-20
0
20
40 50 60
85
-40
100
-20
0
20
40
55 65
85
100
Ambient Temperature (°C)
Ambient Temperature (°C)
EMC RECOMMENDED CIRCUIT
Table 1
Recommended external circuit components
Figure 1
Vi n
L DM1
FU SE
L CM1
Vin (Vdc)
FUSE
C Y1
V IN
MO V
TVS
G ND
C0
(a)
C1
(b)
C2
24
EUT
LO AD
GND
choose according to input current
MOV
+ Vo
0V
C Y2
TEST CONFIGURATION
S14K35
56µH
56µH
TVS
SMCJ48A
SMCJ90A
C0
330µF/50V
330µF/100V
C1, C2
4.7µF/50V
2.2µF/100V
LCM1
1mH
1mH
CY1, CY2
1nF/2kV
1nF/2kV
Table 2
Oscilloscope
External components
Lin
Lin(4.7µH)
Note:
S14K60
LDM1
Figure 2
Cin
48
Current
Probe
DC DC
Load
Cin(220µF, ESR < 1.0Ω at 100 KHz)
Lin
4.7μH
Cin
220μF, ESR < 1.0Ω
at 100 kHz
1. Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance.
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CUI Inc │ SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
date 07/08/2014 │ page 6 of 7
APPLICATION NOTES
1. Requirement on output load
To ensure this module can operate efficiently and reliably, the minimum output load cannot be less than 10% of the full load during
operation. If the actual output power is small, please connect a resistor at the output end in parallel to increase the load.
2. Recommended circuit
This series has been tested according to the following recommended testing circuit before leaving the factory. This series should be
tested under load (see Figure 3). If you want to further decrease the input/output ripple, you can increase capacitance properly or
choose capacitors with low ESR (see Table 3). However, the capacitance must not exceed the maximum capacitive load or a start-up
problem might arise (see Table 4).
Figure 3
+Vo
Vin
DC DC
Cin
GND
Cout
0V
Table 3
Table 4
Vout
(Vdc)
Cin
(µF)
Cout
(µF)
Vout
(Vdc)
Max.
Capacitive Load (μF)
3.3
100
220
3.3
6800
5
100
220
5
6800
9
100
100
9
680
12
100
100
12
680
15
100
100
15
680
24
100
47
24
470
3. Output Voltage Trimming
Leave open if not used.
Figure 4
Formula for Trim Resistor
Application Circuit for Trim Pin
aR2
Vref
(part in broken line is the interior of models)
-R3
up: RT =
a=
R1
R 2-a
Vo’-Vref
+ Vo
+Vo
down: R T =
R1
V re f
R3
RT
R1
Trim
V re f
R3
Trim
R2
RT
R2
0V
0V
Tr im up
Tr im down
Note:
Table 5
Notes:
aR1
-R3
R 1-a
a=
Vo’-Vref
R2
Vref
Value for R1, R2, R3, and Vref (see Table 5)
RT: Trim Resistor
a: User-defined parameter, no actual meanings
Vo': The trim up/down voltage
Vout
(Vdc)
R1
(kΩ)
R2
(kΩ)
R3
(kΩ)
Vref
(V)
3.3
4.801
2.863
12
1.24
5
2.883
2.864
10
2.5
9
7.5
2.864
15
2.5
12
10.971
2.864
15
2.5
15
14.497
2.864
15
2.5
24
24.872
2.863
20
2.5
1. Minimum load shouldn't be less than 10%, otherwise ripple may increase dramatically. Operation under minimum load will not damage the converter, however, they may not meet all specifications listed.
2. Maximum capacitive load is tested at input voltage range and full load.
3. All specifications are measured at Ta=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.
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CUI Inc │ SERIES: PQA30-D │ DESCRIPTION: DC-DC CONVERTER
date 07/08/2014 │ page 7 of 7
REVISION HISTORY
rev.
1.0
description
date
initial release
07/08/2014
The revision history provided is for informational purposes only and is believed to be accurate.
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20050 SW 112th Ave.
Tualatin, OR 97062
800.275.4899
Fax 503.612.2383
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[email protected]
CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website.
CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is
assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use.
CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a
life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.