PBK-1 Datasheet - AC-DC POWER SUPPLY | CUI Inc

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date
03/25/2014
page
1 of 7
SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
FEATURES
•
•
•
•
•
•
•
•
up to 1 W continuous output
compact SIP package
single regulated outputs from 5~24 V
3,000 Vac isolation
over current and short circuit protections
CE, UL60950-1 safety approval
wide input voltage: 70~400 Vdc (85~264 Vac)
efficiency up to 70%
MODEL
PBK-1-5
PBK-1-9
output
voltage
output
current
output
power
ripple
and noise1
efficiency
(Vdc)
max
(mA)
max
(W)
max
(mVp-p)
typ
(%)
5
200
1
120
66
9
111
1
120
67
PBK-1-12
12
83
1
120
70
PBK-1-15
15
67
1
120
69
PBK-1-24
24
42
1
120
68
Note:
1. Measured at 20 MHz bandwidth, see Test Configuration section.
PART NUMBER KEY
PBK-1- XX - X
Base Number
Output Voltage
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Orientation
“blank” = vertical
B = right-angle
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CUI Inc │ SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
date 03/25/2014 │ page 2 of 7
INPUT
parameter
conditions/description
max
units
voltage
85
70
264
400
Vac
Vdc
frequency
47
440
Hz
120
40
mA
mA
current
at 115 Vac
at 230 Vac
inrush current
at 115 Vac
at 230 Vac
min
typ
10
20
no load power consumption
input fuse
A
A
0.5
W
max
units
220
100
μF
μF
1 A/250 V, slow-blow type (external, required)
OUTPUT
parameter
conditions/description
min
output current
typ
5
%
capacitive load
5 Vdc output models
all other models
line regulation
at full load
±1.5
load regulation
at 5%~100% load
±2.5
voltage set accuracy
5 Vdc output models
all other models
hold-up time
at 115 Vac
at 230 Vac
%
%
±10
±5
80
300
ms
ms
switching frequency
50
temperature coefficient
%
%
±0.1
kHz
%/°C
PROTECTIONS
parameter
conditions/description
short circuit protection
continuous, auto restart
over current protection
auto restart
min
typ
max
units
min
typ
max
units
SAFETY & COMPLIANCE
parameter
conditions/description
isolation voltage
input to output, for 1 minute
isolation resistance
3,000
Vac
100
MΩ
safety approvals
UL60950-1, CE
safety class
Class II
conducted emissions
CISPR22/EN55022 external circuit required, Class A (see figure 2); Class B (see figure 3)
radiated emissions
CISPR22/EN55022 external circuit required, Class A (see figure 2); Class B (see figure 3)
ESD
IEC/EN61000-4-2 Class B, contact ±4 kV
radiated immunity
IEC/EN61000-4-3 Class A, 10V/m (external circuit required, see figure 3)
EFT/burst
surge
IEC/EN61000-4-4 Class B, ±2 kV (external circuit required, see figure 2)
IEC/EN61000-4-4 Class B, ±4 kV (external circuit required, see figure 3)
IEC/EN61000-4-5 Class B, ±1 kV/±2 kV (external circuit required, see figure 3)
conducted immunity
IEC/EN61000-4-6 Class A, 3 Vr.m.s (external circuit required, see figure 3)
PFM
IEC/EN61000-4-8 Class A, 10 A/m
voltage dips & interruptions
IEC/EN61000-4-11 Class B, 0%-70%
MTBF
at 25°C, max. load
RoHS
2011/65/EU
300,000
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hours
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CUI Inc │ SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
date 03/25/2014 │ page 3 of 7
ENVIRONMENTAL
parameter
conditions/description
min
max
units
operating temperature
see derating curves
-40
85
°C
-40
105
°C
90
°C
85
%
storage temperature
typ
case temperature
humidity
non-condensing
DERATING CURVES
100
60
Safe operating area
40
60
Safe operating area
40
-40
-30
-20
-10
80
60
Safe operating area
50
40
20
~
~
~
~
20
~
~
20
100
80
Load (%)
Load (%)
80
load vs. input voltage (Vdc)
(at 25°C)
~
~
~
~
100
Load (%)
load vs. input voltage (Vac)
(at 25°C)
~
~
load vs. ambient temperature
(at 110~240 Vac or 100~340 Vdc input voltage)
40
50 55 60
70
80 85 90
85
95
Ambient Temperature (°C)
105 110 115
125
235 240 245
255
264
70
90 100 110
Input Voltage (Vac)
130
310
330 340 350
370
390400
Input Voltage (Vdc)
EFFICIENCY CURVES
80
75
70
65
60
55
50
45
40
35
30
80
effieciency vs. input voltage (full load)
120VAC
240VAC
75
Efficiency(%)
Efficency (%)
effieciency vs. load
PBK-1-12
PBK-1-5
70
PBK-1-12
PBK-1-24
65
60
10
20
30
40
50
60
70
80
90 100
85
110
Load (%)
240
264
effieciency vs. input voltage (full load)
80
200VDC
75
Efficiency(%)
Efficiency(%)
effieciency vs. load
PBK-1-12
120
220
230
Input Voltage(VAC)
300VDC
70
PBK-1-5
65
PBK-1-12
PBK-1-24
60
55
100
Load(%)
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150
200 250 300 350
Input Voltage(VDC)
400
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CUI Inc │ SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
date 03/25/2014 │ page 4 of 7
SOLDERABILITY
parameter
conditions/description
min
typ
max
units
hand soldering
for 3~5 seconds
350
360
370
°C
wave soldering
for 5~10 seconds
255
260
265
°C
parameter
conditions/description
min
typ
max
units
dimensions
vertical: 35 x 11 x 25
right-angle: 35 x 13 x 25
material
UL94V-0
MECHANICAL
mm
mm
weight
8
g
MECHANICAL DRAWING
VERTICAL ORIENTATION
units: mm[inch]
tolerance: ±0.5[±0.020]
pin tolerance: ±0.1[±0.004]
Top View
PCB Layout
PIN CONNECTIONS
PIN
Front View
FUNCTION
1
-Vin (N)
3
+Vin (L)
5
+V(CAP)
7
-V(CAP)
10
-Vo
12
+Vo
Note: 1. It is required to add C1 between
pins 5 & 7 (see application circuits).
Bottom View
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CUI Inc │ SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
date 03/25/2014 │ page 5 of 7
MECHANICAL DRAWING (CONTINUED)
RIGHT-ANGLE ORIENTATION
units: mm[inch]
tolerance: ±0.5[±0.020]
pin tolerance: ±0.1[±0.004]
Front View
Side View
Top View
PCB Layout
PIN CONNECTIONS
PIN
FUNCTION
1
-Vin (N)
3
+Vin (L)
5
+V(CAP)
7
-V(CAP)
10
-Vo
12
+Vo
Note: 1. It is required to add C1 between
pins 5 & 7 (see application circuits).
Bottom View
TEST CONFIGURATION
Figure 1
Table 1
C o nn ec t Os c illo grap h P ro be
VOUT
(Vdc)
C o pp e r s he e t
F U SE
C1
$&1
L1
+Vo
C2
AC -D C
C3
C4
Lo ad
$&/
Recommended External Circuit Components
C11
C21
L11
C31
C4
CY0
(Y1
capacitor)
5
10μF/400V
150μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
9
10μF/400V
150μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
12
10μF/400V
100μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
15
10μF/400V
100μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
24
10μF/400V
100μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
Note:
-Vo
CY0
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1. Required components.
2. 1 A/250 V fuse required.
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CUI Inc │ SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
date 03/25/2014 │ page 6 of 7
TYPICAL APPLICATION CIRCUIT
)86(
17&
3
Figure 2
C1
+
MOV1
7
1
C3 TVS C4 RL
+
5 AC-DC
AC(N)
L1
+Vo
C2
12
L2
AC( L)
+
10
-Vo
(1)
Note: (1) is Pi filter circuit.
CY0
Table 2
Recommended External Circuit Components
VOUT
(Vdc)
C11
L2
C21
L11
C31
C4
CY0
FUSE1
TVS
NTC
MOV1
5
10μF/400V
1mH
150μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
1A/250V
SMBJ7.0A
5D-9
S14K350
9
10μF/400V
1mH
150μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
1A/250V
SMBJ12A
5D-9
S14K350
12
10μF/400V
1mH
100μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
1A/250V
SMBJ20A
5D-9
S14K350
15
10μF/400V
1mH
100μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
1A/250V
SMBJ20A
5D-9
S14K350
24
10μF/400V
1mH
100μF/35V
2.2μH
68μF/35V
0.1μF/50V
1nF/400Vac
1A/250V
SMBJ30A
5D-9
S14K350
Note:
1. Required components.
EMC RECOMMENDED CIRCUIT
L1
F U SE
AC ( L)
LC M
M O V2
Figure 3
AC(L )
LD M
CY1
CX
CY2
C1
+
5
+
AC-DC
7
C2
+
C4
RL
C3
-Vo
10
AC ( N )
AC ( N )
TVS
12
+Vo
CY0
Table 3
Recommended External Circuit Components
MOV2
S10K300
CY1, CY2
1nF/400Vac
CX
0.1μF/275Vac
LCM
3.5mH
LDM
5mH
FUSE
1A/250V, slow blow
Note:
Notes:
Also refer to Table 2.
1.
2.
3.
4.
C1 and C3 are electrolytic capacitors. They are required for both AC input and DC input.
For AC input, C1 is used as a filter capacitor. The recommended C1 value is 10 μF/400 V.
For DC input, C1 is used as an EMC filter capacitor. The recommended C1 value is 10μF/400V. When the input voltage is above 370VDC, we recommend a 10μF/450V capacitor.
C2 and C3 are output filer capacitors, we recommend high frequency and low impedance electrolytic capacitors. For capacitance and rated ripple current of capacitors refer to
the datasheets provided by the manufacturers, voltage derating of capacitors should be 80% or above.
5. C4 is a ceramic capacitor which is used to filter high frequency noise. C2, C3 and L1 form a pi-type filter circuit. For current of L1 and L2 refer to the datasheets provided by
the manufacturers, current derating should be 80% or above. TVS is a recommended component to protect post-circuits (if converter fails). We recommend using a 5D-9
external input NTC.
6. For standard EMC requirements, please refer to figure 2. If a higher EMC is required, please refer to figure 3.
7. All specifications measured at Ta=25C, humidity <75%, 115 Vac & 230 Vac input voltage, and rated output load, unless otherwise specified.
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CUI Inc │ SERIES: PBK-1 │ DESCRIPTION: AC-DC POWER SUPPLY
date 03/25/2014 │ page 7 of 7
REVISION HISTORY
rev.
description
date
1.0
initial release
08/09/2013
1.01
added bent pin model options, updated emc recommendations
03/25/2014
The revision history provided is for informational purposes only and is believed to be accurate.
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Tualatin, OR 97062
800.275.4899
Fax 503.612.2383
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[email protected]
CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website.
CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is
assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use.
CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a
life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.