DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C Size: 2.4in x 2.28in x 0.5in (61mm x 57.9mm x 12.7mm) OPTIONS • • • • • • • • FEATURES Pin Length Sync Pin Case Pin Heatsinks Thru-Hole Inserts Negative Logic Remote On/Off Terminal Block Terminal Block with EMC Filter (EN55022 Class A) • • • • • • • • • Soft Start 2:1 Wide Input Voltage Ranges 132~196 Watts output Power Single Outputs Ranging from 3.3VDC to 48VDC Output Current up to 40A Under Voltage Lockout Six-Sided Shielding High Efficiency up to 93% UL60950-1, EN60950-1, IEC60950-1, & EN50155 Safety Approvals • • • • • • • No Minimum Load Requirements Adjustable Output Voltage Industry Standard Half-Brick Footprint Remote On/Off Control Input to Output Basic Insulation: 2250VDC Threaded Inserts and Thru-Hole Inserts Available Short Circuit, Over Voltage, Over Current, and Over Temperature Protection • RoHS II & Reach Compliant • Several Mechanical Options Available APPLICATIONS DESCRIPTION Wireless Network Telecom/Datacom Industry Control Systems Semiconductor Equipment Distributed Power Architectures • Military Applications The DCHB150 series of DC/DC power converters provides up to 196 Watts of output power in an industry standard half-brick package and footprint. This series consists of single output models ranging from 3.3VDC to 48VDC with 2:1 wide input voltage ranges. Some features include high efficiency up to 93%, adjustable output voltage, positive remote on/off control, and six-sided shielding. These converters also have short circuit, over voltage, over current, and over temperature protection. The DCHB150 series is RoHS compliant and has UL60950-1, EN60950-1, IEC60950-1, and EN50155 safety approvals. Several different options are available for this series including negative remote on/off control, terminal block, pin length, heatsinks, sync pin, case pin, and thru-hole inserts. Please call factory for more details. • • • • • MODEL SELECTION TABLE Model Number DCHB150-12S3.3 DCHB150-12S05 DCHB150-12S12 DCHB150-12S15 DCHB150-12S24 DCHB150-12S28 DCHB150-12S48 DCHB150-24S3.3 DCHB150-24S05 DCHB150-24S12 DCHB150-24S15 DCHB150-24S24 DCHB150-24S28 DCHB150-24S48 DCHB150-48S3.3 DCHB150-48S05 DCHB150-48S12 DCHB150-48S15 DCHB150-48S24 DCHB150-48S28 DCHB150-48S48 DCHB150-48S53 3/15/2016 Input Voltage Range 12VDC (9-22VDC) 12VDC (8.5-22VDC) 24VDC (16.5-36VDC) 48VDC (33-75VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 53 VDC Output Current Min Load Max Load 0mA 40A 0mA 28A 0mA 12A 0mA 9.5A 0mA 6A 0mA 5A 0mA 3A 0mA 40A 0mA 30A 0mA 13A 0mA 10A 0mA 6.5A 0mA 5.5A 0mA 3.3A 0mA 45A 0mA 34A 0mA 16A 0mA 13A 0mA 8A 0mA 7A 0mA 4A 0mA 3.7A Ripple & Noise(2) (3) 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 300mVp-p No Load Input Current(1) 30mA 50mA 50mA 80mA 60mA 60mA 80mA 20mA 30mA 35mA 35mA 35mA 50mA 50mA 20mA 20mA 25mA 25mA 25mA 25mA 25mA 25mA Output Power 132W 140W 144W 142.5W 144W 140W 144W 132W 150W 156W 150W 156W 154W 158.4W 148.5W 170W 192W 195W 192W 196W 192W 196W Maximum Efficiency( 2) Capacitive Load(4) 121000µF 88% 56000µF 90% 10000µF 91% 6300µF 91% 2500µF 90% 1700µF 91% 620µF 90% 121000µF 90% 60000µF 91% 10800µF 92% 6600µF 92% 2700µF 93% 1900µF 93% 680µF 92% 136000µF 91% 68000µF 92% 13300µF 92% 8600µF 93% 3300µF 92% 2500µF 92% 830µF 92% 690µF 92% Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 8 DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 8.5 16.5 33 12 12 24 48 22 22 36 75 9 18 34 8.1 16.3 32.5 30 50 100 Unit INPUT SPECIFICATIONS 12VDC nominal input models Operating Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (1 Sec) Input Current Sync Pin Signal(14) Input Filter(13) OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Voltage Adjustability(6) Remote Sense(7) Output Power Output Current Minimum Load Maximum Capacitive Load Ripple & Noise (peak to peak) Transient Response Recovery Time Power Up Start-Up Time Remote On/Off Temperature Coefficient REMOTE ON/OFF CONTROL(5) DC/DC ON Positive Logic (Option) DC/DC OFF DC/DC ON Negative Logic (Standard) DC/DC OFF Input Current of CTRL Pin Remote OFF Input Current PROTECTION Short Circuit Protection Over Load Protection Over Voltage Protection Over Temperature Protection ENVIRONMENTAL SPECIFICATIONS Operating Case Temperature Storage Temperature (8) Thermal Impedance Thermal Shock Vibration Relative Humidity MTBF 3/15/2016 3.3 & 5VDC models Others 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 7.3 15.5 31.6 No Load -0.3 Low line to high line at full load No load to full load Maximum output deviation is inclusive of remote sense % of Vout(nom) See Table 5.6 Pi Type VDC VDC % -0.1 -0.1 +0.1 +0.1 % % -20 +10 10 See Table See Table Nominal input and constant resistive load -0.02 -0.5 MIL-HDBK-217F, Full Load VDC See Table +1.0 0 Terminal Block Type Others Standard Only mount on the iron base-plate With 0.24” Heatsink With 0.45” Heatsink VDC -1.0 Minimum input and constant resistive load 20MHz bandwidth 25% load step change % of lout rated; Hiccup mode % of Vout(nom); Hiccup mode VDC % %Vo % See Table See Table 200 250 75 75 +0.02 %/ºC Open or 3~12VDC Short or 0~1.2VDC Short or 0~1.2VDC Open or 3~12VDC 1 3 mA mA µS mS Continuous, Automatic Recovery 120 150 % 115 130 % +120 ºC -40 -40 -55 5 381,100 +115 +105 +125 6.1 2.8 5.1 4.6 MIL-STD-810F MIL-STD-810F 95 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] ºC ºC ºC/W % hours Page 2 of 8 DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS GENERAL SPECIFICATIONS Efficiency Switching Frequency Nominal input voltage and full load Isolation Voltage 1 minute (Basic insulation) Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS 500VDC Input to Output Input (Output) to Case Dimensions (L x W x H) 225 2250 1600 1 Typ Max Unit See Table 250 275 kHz VDC 2500 Standard “T” suffix models “TF” suffix models “TF1” suffix models Standard “T” suffix models “TF” suffix models “TF1” suffix models Weight Min Case Material Base Material Potting Material Shielding SAFETY & EMC CHARACTERISTICS Safety Approvals GΩ pF 3.70oz (105g) 8.29oz (235g) 9.88oz (280g) 26.10oz (740g) 2.4x2.28x0.5 inches (61x57.9x12.7 mm) 3.35x2.4x1.27 inches (85x61x32.3 mm) 3.35x2.4x1.47 inches (85x61x37.3 mm) 4x3.5x3.5 inches (101.6x88.9x88.9 mm) Metal FR4 PCB Silicone (UL94 V-0) Six-sided UL60950-1, EN60950-1, IEC60950-1, EN50155 EMI(9) EN55022 ESD EN61000-4-2 Radiated Immunity Fast Transient(10) Surge(10) Conducted Immunity Power Frequency Magnetic Field EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 Class A Class B Air ±8KV Contact ±6KV 20V/m ±2KV EN55024 ±2KV 10Vr.m.s 100A/m continuous; 1000A/m 1 second Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES (1) (2) (3) Typical value at nominal input voltage and no load. Typical voltage at nominal input voltage and full load. The ripple and noise of output voltages 24VDC and 28VDC is measured with a 4.7µF/50V 1812 X7R MLCC; The ripple and noise of output voltages 48VDC and 53VDC is measured with a 2.2µF/100V 1812 X7R MLCC. The ripple and noise of all other output voltages is measured with a 1µF/25V X7R MLCC and a 22µF/25V D-type POS-CAP. (4) Test by minimum input and constant resistive load. (5) The CTRL pin voltage is referenced to –INPUT. To order negative logic remove on/off control add the suffix “R” to the model number (Ex: DCHB15048S12R). (6) Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE pins for trim up or between TRIM and –SENSE pins for trim down. Maximum output deviation is inclusive of remote sense. To calculate the value of the resistor RU and RD for a particular output voltage see page 6. (7) Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its corresponding +OUTPUT and likewise the –SENSE should be connected to its corresponding –OUTPUT. (8) - Thermal test conditions for vertical direction are by natural convention (20LFM) - The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U). - Heat sink is optional. (9) The DCHB150 series can only meet EN55022 Class A or Class B with external components added. Please contact factory for more information. (10) An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting two aluminum electrolytic capacitors (Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ) in parallel. (11) CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane. (12) Input Source Impedance: These converters will meet all listed specifications without external components assuming that the source voltage has very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the converter. Since real-world voltage sources have finite impedance, performance can be improved by adding an external filter capacitor. We recommend Nippon chemi-con KY series, 100μF/100V, ESR 110mΩ. (13) - Multiple DCHB150 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure the ground potential differences between the modules are minimized. - In this configuration all of the modules will be synchronized together to the highest frequency module. - Up to three modules can be synchronized using this technique. - More relevant information in application notes. (14) This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and thru-hole inserts. See the “Product Options” table on page 6 for more ordering information. CAUTION: This power converter is not internally fuses. An input line fuse must always be used 3/15/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C DERATING CURVES DCHB150-48S05 Derating Curve DCHB150-48S05 Derating Curve With 0.24” Height Heat-Sink DCHB150-48S05 Derating Curve With 0.45” Height Heat-Sink EFFICIENCY GRAPHS DCHB150-48S05 Efficiency vs. Input Voltage 3/15/2016 DCHB150-48S05 Efficiency vs. Output Load Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C MECHANICAL DRAWINGS PIN 1 2 3 4 5 6 7 8 9 10 PIN CONNECTION DEFINE -Vin Case (option) Ctrl +Vin -Vout -Sense Trim +Sense +Vout Sync (option) DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. 1. 2. 3. 4. 5. 6. All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Pin pitch tolerance ±0.01 (0.25) Pin dimension tolerance ±0.004(0.1) Mounting screw should always be used. The screw locked torque: MAX 5.0kgf-cm (0.49N-m) DCHB150-xxSxx-T NO. 1 2 3 4 5 6 7 8 9 3/15/2016 TERMINAL CONNECTION DEFINE WIRE RANGE -Vin 8AWG to 9AWG NC NA Ctrl 14AWG to 18AWG +Vin 8AWG to 9AWG -Vout 4AWG to 5AWG -Sense 14AWG to 18AWG Trim 14AWG to 18AWG +Sense 14AWG to 18AWG +Vout 4AWG to 5AWG Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 8 DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C DCHB150-xxSxx-TF NO. 1 2 3 4 5 6 7 8 9 TERMINAL CONNECTION DEFINE WIRE RANGE -Vin 8AWG to 9AWG NC NA Ctrl 14AWG to 18AWG +Vin 8AWG to 9AWG -Vout 4AWG to 5AWG -Sense 14AWG to 18AWG Trim 14AWG to 18AWG +Sense 14AWG to 18AWG +Vout 4AWG to 5AWG NO. 1 2 3 4 5 6 7 8 9 TERMINAL CONNECTION DEFINE WIRE RANGE -Vin 8AWG to 9AWG NC NA Ctrl 14AWG to 18AWG +Vin 8AWG to 9AWG -Vout 4AWG to 5AWG -Sense 14AWG to 18AWG Trim 14AWG to 18AWG +Sense 14AWG to 18AWG +Vout 4AWG to 5AWG DCHB150-xxSxx-TF1 3/15/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 8 DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output Rev C HEATSINK OPTIONS Vertical Fin Orientation, Suffix: -HS, HS2 Horizontal Fin Orientation, Suffix: -HS1, HS3 MODEL NUMBER SETUP DCHB 150 Series Name - 24 S 12 P Output Power Input Voltage Output Quantity Ouptut Voltage Remote On/Off & Pin Length 150: 150 Watts 12: 8.5~22 VDC S: single 3.3: 3.3 VDC 05: 5 VDC 9~22 VDC None: positive Logic, 0.200” pin length S: positive Logic, 0.145” pin length 24: 16.5~36 VDC 12: 12 VDC R: negative Logic, 0.200” pin length 48: 33~75 VDC 15: 15 VDC RL: negative Logic, 0.145” pin length 24: 24 VDC 28: 28 VDC 48: 48 VDC 53: 53 VDC Y C TH H TF Sync Pin Case Pin Thru-Hole Inserts(1) Heatsink Terminal Block(2) Blank: No Pin Blank: No Pin None: threaded inserts SY: sync pin CP: case pin TH: No Thread None: no heatsink H: 0.45” vertical 7G-0021A-F H1: 0.24” horizontal 7G-0022A-F H2: 0.24” vertical 7G-0023A-F None: No terminal block T: wall mounted TF: wall mounted with EMC filter (3) wall mounted with EMC filter can TF1: (3) be connected to PE H3: 0.45” horizontal 7G-0024A-F NOTES 1. The module can’t equip Heat-Sink with TH option 2. No Y and C function for terminal block type, and terminal block type only for 0.200” pin length. 3. EMI filter meets EN55022 Class A. 3/15/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 Rev C DCHB150 SERIES 132~196 Watts DC/DC Power Converters Single Output COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 3/15/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8