DCMPP03 SERIES 3 Watt Medical DC/DC Power Converters Rev B FEATURES Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) • 2µA Patient Leakage Current • Reinforced Insulation for 250VAC Working Voltage • Single & Dual Outputs • Clearance and Creepage Distance: 8.0mm/2MOPP • Under Voltage Protection • 5000VAC Input to Output 2MOPP Isolation • High Efficiency up to 87.5% • Short Circuit, Over Voltage, and Over Load Protection • 2:1 Wide Input Voltage Ranges • CE Marked • Built-in EMI Class A Filter • Compliant to RoHS II & REACH • Low Stand-by Power • ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals Consumption • 3 Watts Output Power Applications: • Medical Equipment • Telecom/Datacom • Industry Control Systems • Semiconductor Equipment • PV Power Systems • IGBT Gate Drivers • Optional Remote ON/OFF Control and Trim Pin DESCRIPTION The DCMPP03 series of medical DC/DC power converters provides 3 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 87%, 5000VAC I/O (2 MOPP) isolation, and low stand-by power consumption. These converters are also protected against under voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number (1) DCMPP03-5S33x DCMPP03-5S05x DCMPP03-5S12x DCMPP03-5S15x DCMPP03-5S24x DCMPP03-12S33x DCMPP03-12S05x DCMPP03-12S12x DCMPP03-12S15x DCMPP03-12S24x DCMPP03-24S33x DCMPP03-24S05x DCMPP03-24S12x DCMPP03-24S15x DCMPP03-24S24x DCMPP03-48S33x DCMPP03-48S05x DCMPP03-48S12x DCMPP03-48S15x DCMPP03-48S24x Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 1000mA 600mA 250mA 200mA 125mA 1000mA 600mA 250mA 200mA 125mA 1000mA 600mA 250mA 200mA 125mA 1000mA 600mA 250mA 200mA 125mA Output Ripple & Noise 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p No Load Input Current Output Power Efficiency Maximum Capacitive Load 10mA 10mA 15mA 15mA 20mA 10mA 10mA 10mA 10mA 10mA 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA 3.3W 3W 3W 3W 3W 3.3W 3W 3W 3W 3W 3.3W 3W 3W 3W 3W 3.3W 3W 3W 3W 3W 81% 84.5% 85.5% 87.5% 85.5% 82% 84.5% 87% 87% 87% 82% 84.5% 87% 87% 87% 81% 84% 87% 86.5% 86.5% 1050µF 750µF 130µF 100µF 39µF 1050µF 750µF 130µF 100µF 39µF 1050µF 750µF 130µF 100µF 39µF 1050µF 750µF 130µF 100µF 39µF No Load Input Current Output Power Efficiency Maximum Capacitive Load 25mA 25mA 25mA 10mA 10mA 10mA 6mA 6mA 6mA 4mA 4mA 4mA 3W 3W 3W 3W 3W 3W 3W 3W 3W 3W 3W 3W 83% 86% 86% 83.5% 87.5% 86.5% 83% 87% 86% 83% 86% 86% ±430µF ±75µF ±56µF ±430µF ±75µF ±56µF ±430µF ±75µF ±56µF ±430µF ±75µF ±56µF DUAL OUTPUT MODELS Model Number (1) Input Voltage Range DCMPP03-5D05x DCMPP03-5D12x DCMPP03-5D15x DCMPP03-12D05x DCMPP03-12D12x DCMPP03-12D15x DCMPP03-24D05x DCMPP03-24D12x DCMPP03-24D15x DCMPP03-48D05x DCMPP03-48D12x 0DCMPP03-48D15x 5 VDC 2/03/2016 (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±300mA ±125mA ±100mA ±300mA ±125mA ±100mA ±300mA ±125mA ±100mA ±300mA ±125mA ±100mA Output Ripple & Noise 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 DCMPP03 SERIES 3 Watt Medical DC/DC Power Converters Rev B TECHNICAL SPECIFICATIONS: DCMPP03 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 4.5 9 18 36 5 12 24 48 9 18 36 75 4.5 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote ON/OFF Control 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load (Only for “B” type pin connection models) Referenced to –INPUT pin Input Current of CTRL Pin Remote OFF Input Current Nominal Vin Nominal Vin VDC VDC 4 8 16 33 VDC DC/DC ON 16 25 50 100 See Table Pi type Open or 0 ~ 1.2VDC DC/DC OFF 2.2 ~ 12 VDC -0.5 1 2.5 VDC mA mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL Voltage Adjustability Single Output Models (Only for “B” type pin connection models) Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 -10 +10 -10 +20 -10 Output Power Output Current Maximum Capacitive Load Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Ripple & Noise (20MHz BW) Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models Transient Response Recovery Time 25% load step change Power Up Start-Up Time Constant resistive load Remote On/Off Temperature Coefficient -0.02 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 % % % % % % mVp-p µs ms %/°C PROTECTION Short Circuit Protection Over Load Protection % of rated Iout; hiccup mode Continuous clamp Over Voltage Protection 2/03/2016 3.3V Output Models 5V Output Models Single Output 12V Output Models Models 15V Outputs Models 24V Output Models 5V Output Models Dual Output Models 12V Output Models 15V Outputs Models Continuous, automatic recovery 150 % 3.7 5 5.6 7.0 13.5 16 18.3 22.0 VDC 29.1 34.5 5.6 7.0 13.5 18.2 17.0 22.0 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 Rev B DCMPP03 SERIES 3 Watt Medical DC/DC Power Converters TECHNICAL SPECIFICATIONS: DCMPP03 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage Isolation Capacitance Leakage Current Clearance/Creepage Nominal input voltage and full load 1 minute Input to Output 135 5000 See Table 150 165 12 17 2 240VAC, 60Hz 8 kHz VAC pF µA mm ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF Without derating With derating -40 +94 -55 Natural convection (20LFM) +94 +105 +125 18 5 MIL-HDBK-217F Ta=25°C Full load 95 MIL-STD-810F MIL-STD-810F 6,444,000 °C °C °C/W % RH hours PHYSICAL SPECIFICATIONS Weight 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 2) ESD Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity Power Frequency Magnetic Field EN55011, EN55022, and FCC Part 18 Air ±8kV EN61000-4-2 Contact ±6kV EN61000-4-3 10 V/m EN61000-4-4 ±2kV EN61000-4-5 ±2kV EN61000-4-6 10 Vrms EN61000-4-8 100A/m continuous, 1000A/m 1 second ANSI/AAMI ES60601-1 EN60601-1 IEC60601-1 UL60950-1 EN60950-1 IEC60950 Class A, Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMPP03 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a reverse diode (Vishay V10P45) in parallel. • For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the suffix “-P” to the model number (Ex: DCMPP03-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMPP03-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 2/03/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMPP03 SERIES 3 Watt Medical DC/DC Power Converters Rev B CHARACTERISTIC CURVES DCMPP03-48S05A Derating Curve DCMPP03-48S05A Efficiency vs Input Voltage DCMPP03-48S05A Efficiency vs Output Load MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) PIN PIN CONNECTIONS SINGLE DUAL 1 11 12 13 15 23 24 +INPUT NO PIN -OUTPUT +OUTPUT NO PIN -INPUT -INPUT +INPUT COMMON NO PIN -OUTPUT +OUTPUT -INPUT -INPUT 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (0.25) Pin Dimension Tolerance: ±0.004 (0.1) B Type Pin Connection (Suffix “B”) PIN CONNECTIONS PIN 1 2 10 11 14 16 22 23 SINGLE CTRL (Optional) -INPUT TRIM (Optional) **NO PIN/NC +OUTPUT -OUTPUT +INPUT +INPUT DUAL CTRL (Optional) -INPUT TRIM (Optional) -OUTPUT +OUTPUT COMMON +INPUT +INPUT **For single output models, Pin 11 is “NO PIN” with the trim pin option (Suffix “-T”) and “NC” without the trim pin option. 1. Dimensions in inch (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin Pitch Tolerance: ±0.01 (0.25) 4. Pin Dimension Tolerance: ±0.004 (0.1) EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. ( ) for dual output trim 2/03/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMPP03 SERIES 3 Watt Medical DC/DC Power Converters Rev B MODEL NUMBER SETUP DCMPP 03 Series Name - 48 S 05 B Output Power Input Voltage Output Quantity Output Voltage Pin Connection 03: 3 Watts 5: 5 VDC S: Single Output 33: 3.3 VDC A: A Type 12: 12 VDC 05: 5 VDC B: B Type 24: 24 VDC 12: 12 VDC 48: 48 VDC 15: 15 VDC P (1) T (1) Remote ON/OFF Option Trim Option - No Remote ON/OFF P: Remote ON/OFF None: None No Trim : T: Trim 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 2/03/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5