BL8326 PFC Controller with PSR for LED Driver Features General Description BL8326 is a single stage flyback and primary side regulation constant current controller, targeting at AC-DC LED lighting. BL8326 integrates active power factor correction and works in boundary conduction mode (BCM) which can minimize the switching loss, increasing efficiency. BL8326 enhances the LED current accuracy for line voltage variation and output voltage variation in universal input voltage range (85Vac ~ 265Vac). BL8326 removes the secondary side feedback circuit to simplify the LED lighting system. BL8326 provides various protections, such as output open or short circuit protection, VCC or FB over voltage protection, VCC under voltage protection, over temperature protection, over current protection, etc., to improve system reliability, the system can recovers from all the protection automatically. Primary Side Regulation constant current controller, eliminates opto-coupler. Single stage flyback PFC controller with high PF and low THD Boundary Conduction Mode (BCM) with PFC ±3% LED output current accuracy Excellent line voltage compensation and output voltage compensation Cycle-by-cycle current limiting Start up with soft-start process under voltage & over voltage protection Secondary-side open or short protection LED current decreases with temperature increasing in range 110-150℃ SOP8 package available Meet the requirement of RoHS Application Pinout (top view) Retro-fit lamps, e.g. GU10/E27 LED PAR30, PAR38 lamp Isolation AC/DC LED driver application SOP-8 http://www.belling.com.cn 1 Total 6 Page BL8326 PFC Controller with PSR for LED Driver PIN Description Pin No. Pin Name Pin Description 1 CS Current sense pin, connect the sense resistor (RCS) across this pin and GND 2 GND Ground pin 3 COMP Loop compensation pin,connect a capacitor across this pin and GND to stabilize the control loop 4 LN Line voltage sample pin 5 FB Secondary-side current zero-crossing detection pin. 6 VCC Power supply pin 7 ST Chip start-up pin 8 OUT Source driver pin. Connect this pin to the source of the external power MOSFET Typical Application Note: 1. CST, CVCC, CC should be placed as close as possible to ST, VCC, COMP pin respectively. 2. The resistor RH, RL should be placed as close as possible to FB pin, and the resistor terminal should be placed as far as possible to transformer active terminal. 3. The GND terminal of the RCS resistor, chip GND pin and the GND terminal of the other small signal should be connected to the GND terminal of the CIN respectively, and the path should be as short as possible. 4. To improve EMI performance, should minimize the area of the power current loop. http://www.belling.com.cn 2 Total 6 Page BL8326 PFC Controller with PSR for LED Driver Component Recommended Symbol Parameter Recommended value Unit CST Start-up capcitor 330/470 nF CVCC VCC capcitor 2.2 uF CC Compensation capacitor for loop stability 1 uF RST Start-up resistor 1/1.5 MΩ RCS Current sample resistor N*150(mV)/ILED(mA) Note Ω Note: N is the ratio of primary winding and secondary winding Absolute Maximum Ratings Symbol Parameter Value Unit ST Start-up voltage 0~20 V VCC Power supply voltage 0 ~ 22 V CS/COMP/LN/FB Pins for low operating voltage 0~6 V PDmax Maximum Power Dissipation 0.45 W ΘJA Package Thermal Resistance 145 ℃/W TJ Junction Temperature Range -40 ~ 150 ℃ TSTG Storage Temperature Range -55~ 150 ℃ Note: * PDmax: The temperature difference between junction temperature (TJ) and ambient temperature (TA) is 100℃。 * Stress beyond the “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only. Functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the speciation is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliablity. Recommended Operating Condition Symbol Parameter Min Max Unit VCC VCC supply voltage 11.5 17.5 V http://www.belling.com.cn 3 Total 6 Page BL8326 PFC Controller with PSR for LED Driver Electrical Characteristics Symbol Parameter Test Conditions Min Typ Max Unit 16 17 18 V Start-up Voltage (ST Pin) VST_ON ST Start-up voltage 1mA,VCC=10V VST_HYS ST hysteresis voltage VCC=14 2 IST_ON ST Start-up current VCC=10 20 35 uA IST_OP ST operating current VCC=14 35 60 uA V Power Supply Voltage (VCC Pin) VCC_ON VCC start-up voltage VCC increase 10 11 12 V VCC_UVLO VCC under voltage VCC decrease 5.2 5.8 6.5 V VCC_HOLD VCC hold voltage VCC decrease 8.5 9 9.5 V ICC_UVLO VCC current when VCC under VCC increase, 40 70 uA voltage VCC=10V VCC quiescent current No switching, 320 600 uA IQ VCC=14V ICC VCC operating current VCC_OVP VCC over voltage FOP=60kHz 600 uA 20 V Feedback (FB Pin) VFB_FALL FB falling threshold voltage FB falling 0.4 V VFB_HYS FB hysteresis voltage FB rising 0.6 V VFB_OVP FB over voltage protection 5.5 V TOFF_MIN Minimum off time 4.0 us TOFF_MAX Maximum off time 120 us Current Sense (CS Pin) TLEB_CS Lead edge block time 350 ns TDELAY Protection response delay 180 ns Loop Compensation (COMP Pin) VREF Built in reference voltage VCOMP_LO COMP start-up voltage VCOMP COMP linear range VCOMP_OVP Output short threshold voltage 0.294 0.300 0.306 1.5 1.5 V V 3.5 4.5 V V Line Voltage Sample (LN Pin) VLN LN linear range 0 2.5 V Drive Stage (OUT Pin) RDS_ON Resistance of the internal VCC=14V 500 mΩ source-drive MOS http://www.belling.com.cn 4 Total 6 Page BL8326 PFC Controller with PSR for LED Driver Block Diagram Applications Information BL8326 is a Primary-side Regulator for AC-DC LED driver. The LED current can be regulated accurately through sensing the primary side information. BL8326 integrates active power factor correction and works in boundary conduction mode (BCM). 1. Constant current control According to the relationship of the primary side peak current and the secondary side current, BL8326 regulates accurately LED current through sensing the primary side information. The LED current can be easily set as following: Where N is the ratio of primary winding and secondary winding; Vref (=300mV) is the internal reference voltage and RCS is an external current sensing resistor. 2. Start-up http://www.belling.com.cn 5 After AC supply, the capacitor CST across ST and GND pin is charged up by line voltage through a start up resistor RST. The ST voltage is clamped to 15V once ST voltage rises up to 17V and the internal operating voltage sets up. A small capacitor (CST) can be used to shorten the system start-up time. The line voltage charges capacitor CVCC through the external MOSFET, OUT pin and the internal charge circuit. When VCC voltage rises up to VCC_ON, chip turns off the internal charge circuit, and VCC is supplied by the auxiliary winding. The system starts with soft-start mode to avoid output overshoot. In the soft-start mode, the chip operates at 8kHz switching frequency. If the output voltage is lower, the internal charge circuit works and charges CVCC capacitor. In this case, the chip operating current is supplied by the internal charge circuit, not auxiliary winding. Total 6 Page BL8326 PFC Controller with PSR for LED Driver VCC charge process 3. Power Factor Correction When the AC line voltage is changed according to the sine wave, the comparator forces the peak current of primary side tracking trajectory of AC line. In every cycle, the envelope of the primary side peak current is proportional to the instantaneous AC line, thus the controller achieve high power factor which is closed to 1. Because of the PFC voltage control loop, the converter output ripple is very big, and the frequency is 100 Hz, the same as the sine wave. 4. Feedback circuit BL8326 detects the end of demagnetization through sensing the voltage across the auxiliary winding by a resistor divider. It is determined for the ZCD(zero-current-detected) time when FB voltage is down to 0.4v from the voltage above 1v, the power MOSFET will be turned on. If the secondary-side short circuit happens, this will cause a lower output voltage, the FB voltage would not exceed 1V, in this case, ZCD can’t be detected, the power MOSFET will be turned on again after TOFF_MAX (≈120us) at the end of the magnetization. If FB pin’s voltage is detected above 5.5V, the over voltage protection will be trigged. http://www.belling.com.cn 6 5. Line voltage compensation and output voltage compensation Due to the same propagation delay, the LED current increases with input voltage increasing. To obtain a constant LED current independent of input voltage, a small compensation voltage (VCCS) proportional to AC voltage is involved, and can be adjusted by the upper resistor of the divider connected to FB pin. An output voltage compensation circuit is built in also to archive the constant LED current independent of output voltage. 6. Over voltage protection BL8326 immediately turns off the power MOSFET once VCC voltage is over 20V, such as in the case of LED open. A restart process will be kicked off when the VCC voltage drops below the UVLO threshold. 7. Secondary side short circuit protection If secondary-side short-circuits, the system operates at 8kHz to minimize the VCC current, and the COMP voltage increase. The drive switching will be turned off once COMP voltage is up to 4.5V. 8. Over Current Protection BL8326 will turn off the power MOSFET if RCS short or transformer is saturation. Total 6 Page BL8326 PFC Controller with PSR for LED Driver Package Outline: SOP-8 c E E1 L D ? e A A2 A1 b Dimensions(mm) Symbol Min Typ Max A 1.350 1.10 1.750 A1 0.100 --- 0.250 A2 1.350 1.10 1.550 b 0.330 0.40 0.510 c 0.170 0.125 0.250 D 4.700 2.90 5.100 E 3.800 1.60 4.000 E1 5.800 e --- 1.27 --- L 0.400 --- 1.270 θ 0° 5° 8° http://www.belling.com.cn 6.200 7 Total 6 Page