BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch FEATURES DESCRIPTION Simple low parts count The BL9582 is a continuous mode inductive Internal 32V NDMOS switch step-down converter, designed for driving Up to 1.4A output current Step-Down Converter single or multiple series connected LEDs Single pin on/off and brightness control efficiently from a voltage source higher than, using DC voltage or PWM the LED voltage. The device operates from Soft Start an input supply between 6V and 32V and High efficiency (up to 97%) provides an externally output current up to Wide input voltage range: 6V to 32V 1.4A. Depending upon supply voltage and Output shutdown external components, this can provides up to Up to 1MHz switching frequency 24 watts of output power. Inherent open-circuit LED protection The BL9582 includes the output switch and a Typical 4% output current accuracy high-side output current sensing circuit, which High-side current sense uses an external resistor to set the nominal Hysteretic control: no compensation average output current. Adjustable constant LED current Output current can be adjusted by applying Over temperature protection an external control signal to the 'ADJ' pin. Pb-free SOT89-5 packages The ADJ pin will accept either a DC voltage or a PWM waveform. During DC dimming, this will provide a continuous output current APPLICATIONS that is proportional to the external applied DC voltage. During the PWM dimming, this will Low voltage halogen replacement LEDs provide a gated output current and the Automotive lighting average current is proportional to the duty Low voltage industrial lighting cycle. Applying a voltage of 0.2V or lower to LED back-up lighting the ADJ pin turns the output off and switches Illuminated signs the device into a low current standby state. LCD TV backlighting ORDERING INFORMATION TYPICAL APPLICATION BL9582 X XXX Rs Package: SRN: SOT89-5 0.1ohm VIN(6V-32V) Features: P: Standard (default, lead free) C: Customized C1 4.7uF L1 D1 VIN N/C GND PPMIC BU BL9582 Rev 1.3 11/2012 ADJ ISENSE BL9582 LX GND www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 47uH 1 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Absolute Maximum Rating Input Supply Voltage (VIN) ISENSE Voltage (VISENSE) LX Output Voltage (VLX) Adjust Pin Input Voltage (VADJ) Switch Output Current (ILX) (Note 1) -0.3V to +40V Maximum Junction Temperature 150°C (Note2) (Note3) +0.3V to -5V Operating Temperature Range -40°C to 125°C Storage Temperature Range -55°C to 150°C -0.3V to +40V -0.3V to +6V Lead Temperature (Soldering, 10s) 300°C Step-Down Converter 1.7A , Package Information SOT89-5 TOP VIEW LX 1 Part Number VIN 4 ISENSE MARKING GND 2 ADJ 5 3 Top Mark (Note4) BL9582 BL9582 Temp Range -40°C to +125°C YWSS A Thermal Resistance (Note 5): ӨJA 160C/W Package SOT89-5 ӨJC 45°C/W Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired. Note 2: VISENSE measured respect to VIN Note 3: The BL9582 is guaranteed to meet performance specifications from 0°C to 70°C. Specifications over the –40°C to 125°C operating temperature range are assured by design, characterization and correlation with statistical process controls. Note 4: The first row printed BL9582,the second row printed YWSS A. Y: Year of assembly manufacturing W: Week of assembly manufacturing SS: Lot ID (the 7th and 8th number of Lot numbers) Y 0 1 2 3 4 … Year 2010 2011 2012 2013 2014 …… W Week 01 A 2 B … … 26 Z 27 28 … … 52 Note 5: Thermal Resistance is specified with approximately 1 square of 1 oz copper. PPMIC BU BL9582 Rev 1.3 11/2012 www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 2 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Pin Description PIN 1 2 NAME LX GND 3 ADJ 4 ISENSE 5 VIN FUNCTION Drain of NDMOS switch Ground (0V) Step-Down Converter Multi-function On/Off and brightness control pin: • Leave floating for normal operation. • Drive to voltage below 0.2V to turn off output current • Drive with DC voltage (0.3V < VADJ < 1.2V) to adjust output current from 25% to 100% of IOUTnom. If the ADJ voltage is larger than 1.2V, the output current is IOUTnom. • Drive with PWM signal from open-collector or open-drain transistor, to adjust output current. • Connect a capacitor from this pin to ground to activate soft-start. (soft-start time is approx.0.06ms/nF) Connect resistor RS from this pin to VIN to define nominal average output current IOUTnom=0.1/RS Input voltage (6V to 32V). Decouple to ground with 4.7uF or higher X7R ceramic capacitor close to device , Block Diagram VIN D1 L1 Rs VIN 5 LX 4 ISENSE 1 R1 C1 4.7uF OTP 5V Voltage Regulator UVLO 1Mohm MN ADJ 3 1.2V R2 ADJ Bandgap GND 2 PPMIC BU BL9582 Rev 1.3 11/2012 R3 0.2V www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 3 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Electrical Characteristics (Note 6) (Test conditions: VIN =12V, TA = 25°C, unless otherwise noted.) MIN Symbol Parameter Conditions VIN Input voltage 6 Step-Down Converter VUVLO Under voltage lock out VIN Rising VUVLO(HYS) UVLO hysteresis VISENSE Quiescent supply current with output off Quiescent supply current with output switching Mean current sense threshold voltage VSENSE(HYS) Sense threshold hysteresis ISENSE VADJ IADJ ISENSE pin input current ADJ pin floating voltage ADJ pin leakage current ADJ pin pull up resistor to internal supply voltage DC voltage on ADJ pin to switch device from active (on) state to quiescent (off) state DC voltage on ADJ pin to switch device from quiescent (off) state to active (on) state Digital dimming ADJ pin input voltage high Digital dimming ADJ pin input voltage low DC brightness control Recommended Digital dimming frequency Duty cycle range of PWM signal applied to ADJ pin during low frequency PWM dimming mode Brightness control range Duty cycle range of PWM signal applied to ADJ pin during high frequency PWM dimming mode IQ(OFF) IQ(ON) RADJ VADJ(OFF) VADJ(ON) VADJ(H) VADJ(L) VADJ(DC) fADJ DPWM(LF) DPWM(HF) 5.07 Unit V V VIN falling 4.87 V ADJ Pin grounded 50 100 A 1.8 50 mA 100 104 mV ADJ Pin floating f=250KHz Measure on ISENSE pin with respect to VIN 96 TYP MAX 32 ±15 VISENSE=VIN-0.1 ADJ pin floating ADJ pin grounded 1.2 5 5 % 10 1 V M VADJ falling . 0.15 0.2 0.25 V VADJ rising 0.2 0.25 0.3 V 1.5 fADJ =100Hz V 0.2 V 0.3 1.2 V 0.1 20 kHz 0.1 100 % 100 % 1000:1 fADJ =10KHz 5 Brightness control range 20:1 RLX LX switch on resistance 0.35 0.7 ILX(LEAK) LX switch leakage 0.1 5 PPMIC BU BL9582 Rev 1.3 11/2012 , www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 4 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Electrical Characteristics (continued) (Test conditions: VIN =12V, TA = 25°C, unless otherwise noted.) Symbol Parameter Conditions ILX(MEAN) Continuous LX switch current TEN, DELAY Chip enable delay time TENB, DELAY Chip disable delay time fLX(MAX) TOTP TSD(HYS) MIN TYP Step-Down Converter Recommended maximum operating frequency Over temperature protection threshold Over temperature protection hysteresis The delay time between ADJ pin rising edge and LX pin falling edge The delay time between ADJ pin falling edge and LX pin rising edge MAX Unit 1.4 A 480 ns 25 ns 1 , MHz Temperature rising 160 °C Temperature falling 20 °C Note 6: 100% production test at +25°C. Specifications over the temperature range are guaranteed by design and characterization. PPMIC BU BL9582 Rev 1.3 11/2012 www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 5 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Typical Performance Characteristics (Test conditions: VIN =12V, RS=0.1, TA = 25°C, unless otherwise noted.) 100 Step-Down Converter 5 Deviation from nominal set current(%) 1LED 2LED 3LED 4LED 5LED 95 Efficiency(%) Output Current variation Vs. Supply Voltage L=33uH Efficiency Vs. Supply Voltage L=33uH 90 85 80 4 2 1 0 -1 -2 -3 -4 -5 5 10 15 20 25 30 5 10 15 Supply Voltage VIN(V) 550 Freq(kHz) 400 350 80 70 300 250 200 60 50 1LED 2LED 3LED 4LED 5LED 6LED 40 30 150 20 100 10 50 0 0 5 10 15 20 25 30 5 10 Supply Voltage VIN(V) 1.02 1.01 25 30 Output current variation Vs. Supply Voltage L=47uH 1LED 2LED 3LED 4LED 5LED 6LED 1.03 20 6 Deviation from nominal set current(%) 1.04 15 Supply Voltage VIN(V) Output Current Vs.Supply Voltage L=33uH 1.05 Output Current(A) 30 90 Duty Cycle(%) 450 25 Duty Cycle Vs. Input Voltage L=33uH 100 1LED 2LED 3LED 4LED 5LED 6LED 500 20 Supply Voltage VIN(V) Operating Frequency Vs. Input Voltage L=33uH 600 1.00 0.99 0.98 0.97 0.96 5 1LED 2LED 3LED 4LED 5LED 6LED 4 3 2 1 0 -1 -2 -3 -4 0.95 -5 5 10 15 20 25 30 5 Supply Voltage VIN(V) PPMIC BU BL9582 Rev 1.3 11/2012 , 1LED 2LED 3LED 4LED 5LED 6LED 3 10 15 20 25 30 Supply Voltage VIN(V) www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 6 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Operating Frequency Vs. Supply Voltage L=47uH 600 100 550 90 1LED 2LED 3LED 4LED 5LED 6LED 450 400 350 Step-Down Converter 80 70 Duty Cycle(%) 500 Freq(kHz) Duty Cycle Vs. Supply Voltage L=47uH 300 250 , 60 50 40 1LED 2LED 3LED 4LED 5LED 6LED 200 30 150 20 100 10 50 0 0 5 10 15 20 25 30 5 10 Supply Voltage VIN(V) Output Current Vs. Supply Voltage L=47uH 1LED 2LED 3LED 4LED 5LED 6LED Output Current(A) 1.06 1.04 1.02 1.00 0.98 0.96 0.94 4 30 1LED 2LED 3LED 4LED 5LED 6LED 3 2 1 0 -1 -2 -3 -4 10 15 20 25 30 5 10 Supply Voltage VIN(V) 25 30 90 80 70 Duty Cycle(%) 200 20 Duty Cycle Vs.Supply Voltage L=100uH 100 1LED 2LED 3LED 4LED 5LED 6LED 250 15 Supply Voltage VIN(V) Operating Frequency Vs. Supply Voltage L=100uH 300 Freq(kHz) 25 -5 5 150 100 60 50 1LED 2LED 3LED 4LED 5LED 6LED 40 30 20 50 10 0 0 5 10 15 20 25 30 5 Supply Voltage VIN(V) PPMIC BU BL9582 Rev 1.2 2/2010 20 Output Current variation Vs. Supply Voltage L=100uH 5 Deviation from set nominal set current(%) 1.08 15 Supply Voltage VIN(V) 10 15 20 25 30 Supply Voltage VIN(V) www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 7 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Output Current Vs. Supply Voltage L=100uH 1.02 1LED 2LED 3LED 4LED 5LED 6LED 1.00 6 5 Step-Down Converter , 4 VADJ(V) Output Current(A) 1.01 VADJ Vs. Supply Voltage L=33uH 0.99 3 0.98 2 0.97 1 0 0.96 5 10 15 20 25 0 30 5 10 Supply Current Vs. Supply Voltage L=33uH 250 15 20 25 30 Supply Voltage VIN(V) Supply Voltage VIN(V) Shutdown Current Vs. Supply Voltage 60 50 Shutdown Current(uA) Supply Current(uA) 200 150 100 50 40 30 20 10 0 0 0 5 10 15 20 25 0 30 5 10 15 20 25 30 Supply Voltage VIN(V) Supply Voltage VIN(V) LED Current Vs. VADJ LX Switch "on" Resistance Vs. Temperature 0.60 1.2 0.55 "on" Resistance( ) LED Current(A) 1.0 0.8 0.6 0.4 0.50 0.45 0.40 0.35 0.30 0.2 0.25 0.0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 0.20 -50 PPMIC BU BL9582 Rev 1.2 2/2010 0 50 100 150 Ambient Temperature(C) ADJ Pin Voltage(V) www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 8 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch VADJ Vs.Temperature L=47uH Voltage across RSENSE Vs. Temperature L=47uH 5.00 112 12V, single LED, RS=0.15 12V, three LED, RS=0.33 24V, single LED, R =0.15 Step-Down Converter 24V, three LED, R =0.33 S 108 VSENSE(mV) ADJ Pin Voltage(V) 4.95 4.90 4.85 12V, single LED, RS=0.15 12V, three LED,RS=0.33 24V, single LED,RS=0.15 24V, three LED,RS=0.33 4.80 4.75 -50 -25 0 25 50 S 104 100 75 100 125 96 -50 150 -25 0 Ambient Temperature(C) Deviation from nominal set value(%) Deviation from nominal set value(%) 4 0 0 25 50 75 BL9582 Rev 1.2 2/2010 100 125 150 100 125 150 24V, single LED, RS=0.15 24V, three LED, RS=0.33 8 4 0 -4 -50 -25 0 25 50 75 100 125 150 Ambient Temperature(C) Ambient Temperature(C) PPMIC BU 75 12 12V, single LED, RS=0.15 12V, three LED, RS=0.33 -25 50 Output Current Change Vs. Temperature L=47uH 12 -4 -50 25 Ambient Temperature(C) Output Current Change Vs. Temperature L=47uH 8 , www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 9 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch average value defined by RS. The DC voltage is valid from 0.3V to 1.2V. When the dc voltage is higher than 1.2V, the The device, in conjunction with the coil (L1) output current keeps constant. The LED and current sense resistor (RS), forms a Step-Down Converter current also can be adjusted by a resistor self oscillating continuous-mode buck connected to the ADJ pin. An internal pull-, converter. When input voltage VIN is first up resistor (typical 1.0 MΩ) is connected to applied, the initial current in L1 and RS is a 5V internal regulator. The voltage of ADJ zero and there is no output from the pin is divided by the internal and external current sense circuit. Under this condition, resistor. The ADJ pin is pulled up to the the (-) input to the comparator is at ground internal regulator (5V) by a 1.0 MΩ resistor. and its output is high. This turns on an It can be floated at normal working. When internal switch and switches the LX pin low, a voltage applied to ADJ falls below the causing current to flow from VIN to ground, threshold (0.2V nom.), the output switch is via RS, L1 and the LED(s). The current turned off. The internal regulator and rises at a rate determined by VIN and L1 to voltage reference remain powered during produce a voltage ramp (VISENSE) across shutdown to provide the reference for the RS. When (VIN-VISENSE) > 115mV, the shutdown circuit. Quiescent supply current output of comparator switches low and the during shutdown is nominally 50uA and switch turns off. The current flowing on the switch leakage is below 5uA. Additionally, RS decreases at another rate. When (VINto ensure the reliability, the BL9582 is built VISENSE) < 85mV, the switch turns on again with a thermal shutdown (TSD) protection and the mean current on the LED is and a thermal pad. The TSD protests the determined by IC from over temperature (160℃). Also the thermal pad enhances power dissipation. 85 115 ( )mV / RS 100mV / RS As a result, the BL9582 can handle a large 2 amount of current safely. Operation Description The high-side current-sensing scheme and on-board current-setting circuitry minimize the number of external components while delivering LED current with ±4% accuracy, using a 1% sense resistor. The BL9582 allows dimming with a PWM signal at the ADJ input. A logic level below 0.2V at ADJ forces BL9582 to turn off the LED and the logic level at ADJ must be at least 1.2V (1.5V recommended) to turn on the full LED current. The frequency of PWM dimming ranges from 100Hz to more than 20 kHz. The ADJ pin can be driven by an external DC voltage (VADJ) to adjust the output current to a value below the nominal PPMIC BU BL9582 Rev 1.2 2/2010 Application Information Setting nominal average output current with external resistor RS The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN and ISENSE and is given by: IOUT 0.1 RS This equation is valid when ADJ pin is float www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 10 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch or applied with a voltage higher than 1.2V control (must be less than or equal to 5V). Actually, RS sets the maximum average current A Pulse Width Modulated (PWM) signal which can be adjusted to a less one by with duty cycle PWM can be applied to the Step-Down dimming. ADJConverter pin, as shown below, to adjust the The table below gives values of nominal output current to a value below the nominal, average output current for several average value set by resistor RS: preferred values of current setting resistor 0.1 D (RS) in the typical application circuit shown IOUT (0 D 100%,1.2V VADJ 5V ) on page 1. RS Nominal average output current (mA) 1000 760 667 333 RS() 0.1 0.13 0.15 0.3 IOUT VPULSE 0.1 D (0 D 100%,0.3V VPULSE 1.2V ) 1.2 RS RS L1 1 VIN 2 47uH Output current adjustment by external DC control 2 PWM ADJ 1 2 47uH 2 VADJ LX ISENSE BL9582 GND ADJ 1 D1 VIN CIN 4.7uF The average output current is given by: IOUT 0.1VADJ (0.3V VADJ 1.2V ) 1.2 RS Note that 100% brightness setting corresponds to: (1.3V≤VADJ≤5V) Output current adjustment by PWM PPMIC BU BL9582 Rev 1.2 2/2010 BL9582 L1 VIN U1 LX VIN CIN 4.7uF 1 D1 GND RS U1 ISENSE The ADJ pin can be driven by an external dc voltage (VADJ), as shown, to adjust the output current to a value below the nominal average value defined by RS. PWM dimming provides reduced brightness by modulating the LED’s forward current between 0% and 100%. The LED brightness is controlled by adjusting the relative ratios of the on time to the off time. A 25% brightness level is achieved by turning the LED on at full current for 25% of one cycle. To ensure this switching process between on and off state is invisible by human eyes, the switching frequency must be greater than 100 Hz. Above 100 Hz, the human eyes average the on and off times, seeing only an effective brightness that is proportional to the LED’s on-time duty cycle. The advantage of PWM dimming is that the forward current is always constant, www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 11 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch therefore the LED color does not vary with as close as possible to the IC. brightness as it does with analog dimming. For maximum stability over temperature Pulsing the current provides precise and voltage, capacitors with X7R, X5R, or brightness control while preserving the better dielectric are recommended. CapStep-Down Converter color purity. The dimming frequency of acitors with Y5V dielectric are not suitable BL9582 can be as high as 20 kHz. for decoupling in this application and, should not be used. A suitable Murata Shutdown mode capacitor would be GRM42-2X7R475K-50. The following web sites are useful when Taking the ADJ pin to a voltage below 0.2V finding alternatives: will turn off the output and the supply www.murata.com current will fall to a low standby level of www.t-yuden.com 50μA nominal. www.avxcorp.com Soft-start Inductor selection An external capacitor from the ADJ pin to ground will provide soft-start delay, by increasing the time taken for the voltage on this pin to rise to the turn-on threshold. Adding capacitance increases this delay by approximately 0.06ms/nF. Recommended inductor values for the BL9582 are in the range 27uH to 100uH. Higher values of inductance are recommended at lower output current in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. The inductor should be mounted as close to the device as possible with low resistance connections to the LX and VIN pins. The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current. Suitable coils for use with the BL9582 are listed in the table below: Inherent open-circuit LED protection If the connection to the LED(s) is opencircuited, the coil is isolated from the LX pin of the chip, so the device will not be damaged. Capacitor selection A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply. A minimum value of 4.7uF is acceptable if the input source is close to the device, but higher values will improve performance at lower input voltages, especially when the source impedance is high. The input capacitor should be placed PPMIC BU BL9582 Rev 1.2 2/2010 Part No. MSS1038333 MSS1038473 MSS1038683 MSS1038104 L (uH) DCR () ISAT (A) 33 0.093 2.3 47 0.128 2 68 0.213 1.6 100 0.304 1.3 www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved Manufacturer CoilCraft www.coilcraft.com 12 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch The inductor value should be chosen to the maximum output load current. It is very maintain operating duty cycle and switch important to consider the reverse leakage 'on'/'off' times within the specified limits of the diode when operating above 85°C. over the supply voltage and load current Excess leakage will increase the power Step-Down Converter range. dissipation in the device and if close to the The following equations can be used as a load may create a thermal runaway, guide. condition. The higher forward voltage and LX Switch 'On' time overshoot due to reverse recovery time in silicon diodes will increase the peak L I voltage on the LX output. If a silicon diode TON is used, care should be taken to ensure VIN VLED IAVG ( RS RL RLX ) that the total voltage appearing on the LX pin including supply ripple, does not LX Switch 'Off' time exceed the specified maximum value. The following web sites are useful when finding L I TOFF alternatives: VLED VD IAVG( RS RL) www.onsemi.com Where: Reducing output ripple L is the coil inductance (H) RL is the coil resistance (Ω) Peak to peak ripple current in the LED(s) RS is the current sense resistance (Ω) can be reduced, if required, by shunting a IAVG is the required LED current (A) capacitor CLED across the LED(s) as shown ΔI is the coil peak-peak ripple current (A) below: (Internally set to 0.3 x IAVG) VIN is the supply voltage (V) VLED is the total LED forward voltage (V) RLX is the switch resistance (Ω) (=0.35Ω nominal) VD is the diode forward voltage at the required load current (V) RS L1 1 VIN 2 47uH CLED 1uF 2 Diode selection For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. They also provide better efficiency than silicon diodes, due to a combination of lower forward voltage and reduced recovery time. It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than PPMIC BU BL9582 Rev 1.2 2/2010 BL9582 GND ADJ LX CIN 4.7uF 1 D1 ISENSE VIN U1 A value of 1uF will reduce the supply ripple current by a factor three (approx.). Proportionally lower ripple can be achieved with higher capacitor values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay and reduce the frequency of www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 13 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch dimming, by reducing the rate of rise of excessive parasitic output capacitance on LED voltage. By adding this capacitor the the switch output. current waveform through the LED(s) Max. Power Dissipation changes from a triangular ramp to a more 1600 Step-Down Converter sinusoidal version without altering the 1400 mean current value. , Operation at low supply voltage The internal regulator disables the drive to the switch until the supply has risen above the startup threshold (VUVLO). Above this threshold, the device will start to operate. However, with the supply voltage below the specified minimum value, the switch duty cycle will be high and the device power dissipation will be at a maximum. Care should be taken to avoid operating the device under such conditions in the application, in order to minimize the risk of exceeding the maximum allowed die temperature. (See next section on thermal considerations). The drive to the switch is turned off when the supply voltage falls below the under-voltage threshold (VUVLO0.2V). This prevents the switch working with excessive 'on' resistance under conditions where the duty cycle is high. Thermal considerations When operating the device at high ambient temperatures, or when driving maximum load current, care must be taken to avoid exceeding the package power dissipation limits. The graph below gives details for power derating. This assumes the device to be mounted on a 25mm2 PCB with 1oz copper standing in still air. Note that the device power dissipation will most often be a maximum at minimum supply voltage. It will also increase if the efficiency of the circuit is low. This may result from the use of unsuitable coils, or PPMIC BU BL9582 Rev 1.2 2/2010 Power(mW) 1200 1000 800 600 400 200 0 -40 -20 0 20 40 60 80 100 120 140 Ambient Temperature Thermal compensation of output current High luminance LEDs often need to be supplied with a temperature compensated current in order to maintain stable and reliable operation at all drive levels. The LEDs are usually mounted remotely from the device, so internal circuits for the BL9582 have been optimized to minimize the change in output current when no compensation is employed. If output current compensation is required, it is possible to use an external temperature sensing network - normally using Negative Temperature Coefficient (NTC) thermistors and/or diodes, mounted very close to the LED(s). The output of the sensing network can be used to drive the ADJ pin in order to reduce output current with increasing temperature. Thermal shutdown protection To ensure the reliability, the BL9582 is built with a thermal shutdown (TSD) protection function. The TSD protests the IC from over temperature (160℃). When the chip www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 14 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch temperature decreases (140℃), the IC recovers again. when left floating, PCB traces to this pin should be as short as possible to reduce noise pickup. ADJ pin can also be Layout considerations connected to a voltage between 1.2V~5V. Step-Down Converter In this case, the internal circuit will clamp Careful PCB layout is critical to achieve the output current at the value which is set, low switching losses and stable operation. by ADJ=1.2V. Use a multilayer board whenever possible for better noise immunity. Minimize ground High voltage traces noise by connecting high-current ground returns, the input bypass-capacitor ground Avoid running any high voltage traces lead, and the output-filter ground lead to a close to the ADJ pin, to reduce the risk of single point (star ground configuration). leakage due to board contamination. Any such leakage may raise the ADJ pin LX pin voltage and cause excessive output current. A ground ring placed around the The LX pin of the device is a fast switching ADJ pin will minimize changes in output node, so PCB tracks should be kept as current under these conditions. short as possible. To minimize ground 'bounce', the ground pin of the device should be soldered directly to the ground plane. Coil and decoupling capacitors and current sense resistor It is particularly important to mount the coil and the input decoupling capacitor as close to the device pins as possible to minimize parasitic resistance and inductance, which will degrade efficiency. It is also important to minimize any track resistance in series with current sense resistor RS. It’s best to connect VIN directly to one end of RS and ISENSE directly to the opposite end of RS with no other currents flowing in these tracks. It is important that the cathode current of the Schottky diode does not flow in a track between RS and VIN as this may give an apparent higher measure of current than is actual because of track resistance. ADJ pin The ADJ pin is a high impedance input, so PPMIC BU BL9582 Rev 1.2 2/2010 www.belling.com.cn Belling Proprietary Information. Unauthorized Photocopy and Duplication Prohibited ©2010 Belling All Rights Reserved 15 BL9582 32V, 1.4A Step-down High Brightness LED Driver with Internal Switch Package Description Step-Down Converter , Symbol A b b1 B C C1 D D1 e H Dimensions In Millimeters Dimensions In Inches Min Max 1.397 1.600 0.356 0.508 0.406 0.533 2.388 2.591 3.937 4.242 0.787 1.194 4.394 4.597 1.397 1.702 1.500 TYP. 0.356 0.432 Min Max 0.055 0.063 0.014 0.020 0.016 0.021 0.094 0.102 0.155 0.167 0.031 0.047 0.173 0.181 0.055 0.067 0.060 TYP. 0.014 0.017 SOT89-5 Surface Mount Package PPMIC BU BL9582 Rev 1.2 2/2010 www.belling.com.cn Belling Proprietary Information. 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