UM1350 350mA, LED Lighting Driver UM1350 SOT23-5 General Description The UM1350 is capable of driving single or multiple series connected LEDs efficiently from a voltage source higher than the LED voltage. This step-down converter provides an externally adjustable output current of up to 350mA from an input supply between 6V and 30V. It can even reach 8 watts of output power, depending on supply voltage and external components. The UM1350 consists of an output switch and a high-side output current sensing circuit that uses an external resistor to set the nominal average output current. Through applying an external control signal to the VSET pin, it can adjust the output current below the set value. The VSET pin will accept either a DC voltage or a PWM waveform to provide a continuous or a gated output current. The chip contains a PWM filter which provides a soft-start feature by controlling the rise of input/output current. It can raise the soft-start by using an external capacitor from the VSET pin to ground. Applying a voltage of 0.2V or lower to the VSET pin turns the output off and switches the device into a low current standby state. The UM1350 is available in a low profile SOT23-5 package. Applications Features MR16 and General Lighting Automotive Lighting Low Voltage Industrial Lighting LED Back Lighting Illuminated Signs Pin Configurations Built in Thermal and Over Current Shut down Internal 40V NDMOS Switch 350mA Output Current Single Pin on/off and Dimming Control Using DC Voltage or PWM at VSET Pin. Internal PWM Filter Soft-Start High Efficiency (up to 95%) Wide Input Voltage Range: 6V to 40V 40V Transient Capability Output Shutdown Up to 1MHz Switching Frequency Inherent Open-Circuit LED Protection Typical 5% Output Current Accuracy Top View M: Month Code UM1350 SOT23-5 ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 1/15 UM1350 Ordering Information Part Number Packaging Type Marking Code UM1350 SOT23-5 5AS Shipping Qty 3000pcs/7Inch Tape & Reel Pin Description Pin Number 1 Symbol LX 2 GND 3 VSET 4 ISENSE 5 VIN Function Drain of NDMOS switch. Ground (0V). Multi-function On/Off and brightness control pin: • Leave floating for normal operation.(V VSET= 2VREF giving nominal average output current IOUTnom=100mV/RS) • Drive to voltage below 0.2V to turn off output current • Drive with DC voltage (0.3V<VVSET<2.5V) to adjust output current from 12% to 100% of IOUTnom • Drive with PWM signal from open-collector or open-drain transistor, to adjust output current. Adjustment range 1% to 100% of I OUTnom for f<500Hz • Connect a capacitor from this pin to ground to increase soft-start time. (Default soft-start time=20us. Additional soft-start time is approx.0.6ms/nF) Connect resistor RS from this pin to VIN to define nominal average output current (IOUTnom=100mV/RS) Input Voltage Absolute Maximum Ratings (Note 1) Symbol Parameter Value Unit VIN Input Voltage -0.3 to +40 V VSENSE ISENSE Voltage +0.3 to -5(Note2) V LX Output Voltage -0.3 to +40 V Adjust Pin Input Voltage -0.3 to +6 V VLX VVSET ILX Switch Output Current 500 mA PD Power Dissipation 450 mW TJ Operating Junction Temperature -40 to +120 °C TSTG Storage Temperature Range -55 to +150 °C Note 1: These are stress ratings only. Operation above the absolute maximum rating may cause device failure. Operation at the absolute maximum ratings, for extended periods, may reduce device reliability. Note 2: This voltage is measured with respect to VIN. ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 2/15 UM1350 Electrical Characteristics (VIN=12V, TA=25℃, unless otherwise noted.) Symbol Parameter Test Conditions VIN Input Voltage Range Internal Regulator VSU VIN Rising Start-up Threshold IINQoff IINQon VSENSE VSENSEHYS ISENSE VREF VVSET VVSEToff VVSETon ILXmean RLX ILX(leak) Quiescent Supply Current with Output off Quiescent Supply Current with Output Switching Mean Current Sense Threshold Voltage (define LED current setting accuracy) Sense Threshold Hysteresis ISENSE pin input current Internal Reference Voltage External Control Voltage Range on VSET pin for DC Brightness Control (Note 3) DC voltage on VSET pin to switch device from active (on) state to quiescent (off) state DC voltage on VSET pin to switch device from quiescent (off) state to active (on) state Continuous LX switch current LX Switch ‘On’ resistance LX switch leakage current Min 6 Typ Max 40 Unit V 4.5 V VSET Pin Grounded 40 μA VSET Pin Floating f=250kHz 220 μA Measured on ISENSE Pin with respect to VIN VVSET=1.25V 95 100 105 mV 16 20 μA 1.25 1.30 V 2.5 V ±15% VSENSE = VIN – 0.1 Measured on VSET Pin with Pin Floating 1.20 0.3 VVSET falling 0.15 0.20 0.25 V VVSET rising 0.20 0.25 0.30 V 0.37 A 1.8 Ω 1 μA 0.95 Note 3: 100% brightness corresponds to VVSET=2.5V. Driving the VSET pin above 2.5V will not increase the output current proportionally. ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 3/15 UM1350 Block Diagram D1 VIN LED L1 Rs LX VIN ISENSE GM Low Voltage Detector Regulator C1 OTP BG VSET Logic & Driver Ref VSET EN R2 Internal Enable R1 Ilimit GND Typical Application Circuit D1 Rs 0.33Ω VIN(12V-30V) VIN ISENSE L1 UM1350 C1 100μH 1μF Floating VSET LX GND ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 4/15 UM1350 Device description The device, in conjunction with the coil (L1) and current sense resistor (RS), forms a self-oscillating continuous-mode buck converter. Device operation (Refer to block diagram (page 4) and Figure 1 (page 6) - Operating waveforms ) Operation can be best understood by assuming that the VSET pin of the device is unconnected and the voltage on this pin (VVSET) appears directly at the (+) input of the comparator. When input voltage VIN is first applied, the initial current in L1 and RS is zero and there is no output from the current sense circuit. Under this condition, the (-) input to the comparator is at ground and its output is high. This turns MN on and switches the LX pin low, causing current to flow from VIN to ground, via RS, L1 and the LED(s). The current rises at a rate determined by V IN and L1 to produce a voltage ramp (VSENSE) across RS. The supply referred voltage VSENSE is forced across internal resistor R1 by the current sense circuit and produces a proportional current in internal resistors R2 and R3. This produces a ground referred rising voltage at the (-) input of the comparator. When this reaches the threshold voltage (V VSET), the comparator output switches low and MN turns off. The comparator output also drives another NMOS switch, which bypasses internal resistor R3 to provide a controlled amount of hysteresis. The hysteresis is set by R3 to be nominally 15% of VVSET. When MN is off, the current in L1 continues to flow via D1 and the LED(s) back to VIN. The current decays at a rate determined by the LED and diode forward voltages to produce a falling voltage at the input of the comparator. When this voltage returns to V VSET, the comparator output switches high again. This cycle of events repeats, with the comparator input ramping between limits of VVSET ±15%. Switching thresholds With VVSET=VREF, the ratios of R1, R2 and R3, define an average VSENSE switching threshold of 100mV (measured on the ISENSE pin with respect to VIN). The average output current IOUTnom is then defined by this voltage and Rs according to: IOUTnom=100mV/RS Nominal ripple current is ±22mV/RS Adjusting output current The VSET pin can be overdriven with either DC or pulse signals to change the VSENSE switching threshold and adjust the output current. Details of the different modes of adjusting output current are given in the applications section. Output shutdown The output of the low pass filter drives the shutdown circuit. When the input voltage to this circuit falls below the threshold (0.2V nom), the internal regulator and the output switch are turned off. The voltage reference remains powered during shutdown to provide the bias current for the shutdown circuit. Quiescent supply current during shutdown is nominally 40μA and switch leakage is below 1μA. ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 5/15 UM1350 VVSET VVSET VVSET Figure 1 Operating Waveforms Typical Operating Waveforms (Vin=12V, L=100μH, Rs=0.33Ω, 3LED) Normal Operation: Output Current and LX Voltage Io 100mA/div LX 5V/div 0V 0mA 1μs/div s/div ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 6/15 UM1350 Typical Operating Characteristics (VIN=12V, TA=25℃, unless otherwise noted) Efficiency vs.Vin (Rs=0.33Ω,L=100uH) 100 90 90 Efficiency (%) Efficiency (%) Efficiency vs.Vin (Rs=0.33Ω,L=47uH) 100 80 70 1LED 2LED 3LED 80 70 4LED 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 60 60 5LED 6LED 7LED 8LED 50 50 0 5 10 15 20 25 0 30 5 10 15 25 30 Duty Cycle vs. Vin (Rs=0.33Ω,L=47uH) Efficiency vs.Vin (Rs=0.33Ω,L=220uH) 100 100.0 90 80.0 Duty Cycle(%) Efficiency (%) 20 Vin (V) Vin (V) 80 60.0 40.0 70 1LED 2LED 3LED 4LED 20.0 60 5LED 6LED 7LED 8LED 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 0.0 50 0 5 10 15 20 25 5 30 10 15 20 25 30 Vin(V) Vin (V) Duty Cycle vs. Vin (Rs=0.33Ω,L=220uH) Duty Cycle vs. Vin (Rs=0.33Ω,L=100uH) 100.0 100.0 80.0 Duty Cycle(%) Duty Cycle(%) 80.0 60.0 60.0 40.0 40.0 20.0 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 20.0 5 5 10 15 Vin(V) 20 25 30 2LED 3LED 4LED 5LED 6LED 7LED 0.0 0.0 1LED 8LED 10 15 20 25 Vin(V) ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 7/15 30 UM1350 Typical Operating Characteristics (Continued) (VIN=12V, TA=25℃, unless otherwise noted) Operating Frequency vs. Vin (Rs=0.33Ω,L=47uH) Operating Frequency vs. Vin (Rs=0.33Ω,L=100uH) 900 1400 1300 1LED 2LED 1200 3LED 4LED 1100 5LED 6LED 7LED 8LED 700 900 Frequency(KHz) Frequency(KHz) 1000 800 800 700 600 500 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 600 500 400 300 400 200 300 200 100 100 0 0 0 5 10 15 20 25 0 30 5 10 15 20 25 30 Vin(V) Vin(V) Operating Frequency vs. Vin (Rs=0.33Ω,L=220uH) Output current variation vs. Vin (Rs=0.33Ω,L=47uH) 500 2LED 3LED 4LED 5LED 6LED 7LED 8LED 12 Deviation from nominal set current (%) Frequency(KHz) 400 1LED 300 200 100 10 8 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 6 4 2 0 -2 0 0 5 10 15 20 25 -4 30 5 Vin(V) 15 20 25 30 Vin(V) Output current variation vs. Vin (Rs=0.33Ω,L=220uH) Output current variation vs. Vin (Rs=0.33Ω,L=100uH) 8 8 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED Deviation from nominal set current (%) 10 Deviation from nominal set current (%) 10 6 4 2 6 1LED 2LED 3LED 4LED 5LED 6LED 7LED 8LED 4 2 0 0 -2 -2 5 10 15 20 Vin(V) 25 30 5 10 15 20 25 Vin(V) ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 8/15 30 UM1350 Typical Operating Characteristics (Continued) (VIN=12V, TA=25℃, unless otherwise noted) Supply Current vs. Vin (Operating) Supply Current vs. Vin (Quiescent) 400 100 300 Iq (uA) Iq (uA) 80 60 200 40 100 20 0 0 0 5 10 15 20 25 30 0 5 10 15 Vin(V) 700 Deviation from nominal set value Rs=0.56ohm Rs=1ohm Iout mean (mA) 30 2 Rs=0.33ohm 500 400 300 200 100 1 0 -1 -2 -3 -4 -5 -6 0 -7 0.0 0.5 1.0 1.5 2.0 2.5 3.0 -50 -30 -10 10 VADJ(V) 30 50 70 90 110 130 150 130 150 Temperature (℃) Output Current Change vs. Temperature (Vin=30V, L=100uH, Rs=0.33Ω) Output Current Change vs. Temperature (Vin=12V, L=100uH, Rs=0.33Ω) 10 3 2 Deviation from nominal set value Deviation from nominal set value 25 Output Current Change vs. Temperature (Vin=7V, L=100uH, Rs=0.33Ω ) Output Current vs. VADJ (Vin=12V,L=100uH,3LED) 600 20 Vin(V) 1 0 -1 -2 -3 -4 8 6 4 2 0 -5 -6 -2 -50 -30 -10 10 30 50 70 Temperature (℃) 90 110 130 150 -50 -30 -10 10 30 50 70 90 110 Temperature (℃) ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 9/15 UM1350 Typical Operating Characteristics (Continued) (VIN=12V, TA=25℃, unless otherwise noted) LX Switch 'On' Resistance vs. Temperature 2.2 2.0 Ohms 1.8 1.6 1.4 1.2 1.0 -50 -30 -10 10 30 50 70 90 110 130 150 Temperature (℃) Applications Information Setting nominal average output current with external resistor R S The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN and ISENSE and is given by: I OUTnom = 0.1/ RS (Rs ≥ 0.27Ω) The table below gives values of nominal average output current for several preferred values of current setting resistor (RS) in the typical application circuit shown on page 5: RS ( Ω) Nominal average output current (mA) 0.27 0.3 0.33 0.39 370 333 300 256 The above values assume that the VSET pin is floating and at a nominal voltage of V REF. Note that RS=0.27Ω is the minimum allowed value of sense resistor under these conditions to maintain switch current below the specified maximum value. Output current adjustment by external DC control voltage The VSET pin can be driven by an external dc voltage, as shown, to adjust the output current to a value below the nominal average value defined by Rs. The average output current is given by: IOUT = (0.1*VVSET/2.5)/RS [for 0.3V< VVSET <2.5V] ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 10/15 UM1350 D1 Rs 0.33Ω LED 1W VIN(6V-30V) VIN ISENSE L1 UM1350 C1 100μH 1μF VSET LX GND Output current adjustment by PWM control A Pulse Width Modulated (PWM) signal with duty cycle PWM can be applied to the VSET pin, as shown below, to adjust the output current to a value below the nominal average value set by resistor RS: IOUT = (Vpulse *0.1*D)/(2.5*RS) (0≤D≤100%, 0.3V<Vpulse<2.5V) D1 Rs 0.33Ω LED 1W VIN(6V-30V) VIN C1 ISENSE L1 UM1350 100μH 1μF VSET LX GND PWM dimming provides reduced brightness by modulating the LED’s forward current between 0% and 100%. The LED brightness is controlled by adjusting the relative ratios of the on time to the off time. A 25% brightness level of (Vpulse *0.1/ RS) is achieved by turning the LED on at full current for 25% of one cycle. To ensure this switching process between on and off state is invisible by human eyes, the switching frequency must be greater than 100 Hz. Above 100 Hz, the human eyes average the on and off times, seeing only an effective brightness that is proportional to the LED’s on-time duty cycle. The advantage of PWM dimming is that the forward current is always constant, therefore the LED color does not vary ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 11/15 UM1350 with brightness as it does with analog dimming. Pulsing the current provides precise brightness control while preserving the color purity. Capacitor selection A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply. A minimum value of 1μF is acceptable if the input source is close to the device, but higher values will improve performance at lower input voltages, especially when the source impedance is high. The input capacitor should be placed as close as possible to the IC. For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric are recommended. Capacitors with Y5V dielectric are not suitable for decoupling in this application and should NOT be used. Inductor selection Recommended inductor values for the UM1350 are in the range 47uH to 220uH. Higher values of inductance are recommended at lower output current in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. The inductor should be mounted as close to the device as possible with low resistance connections to the LX and VIN pins. The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current. The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times within the specified limits over the supply voltage and load current range. The following equations can be used as a guide. SW Switch 'On' time TON =(L*ΔI)/( VIN -VLED –ILED *( RS + RL +RLX)) SW Switch 'Off' time TOFF = (L*ΔI)/( VLED +VD + ILED *( RS + RL)) Where: L is the coil inductance (H) RL is the coil resistance (Ω) RS is the current sense resistance (Ω) ILED is the required LED current (A) ΔI is the coil peak-peak ripple current (A) {Internally set to 0.3 × ILED } VIN is the supply voltage (V) VLED is the total LED forward voltage (V) RLX is the switch resistance (Ω) VD is the diode forward voltage at the required load current (V) Diode selection For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. They also provide better efficiency than silicon diodes, due to a combination of lower forward voltage and reduced recovery time. It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. It is very important to consider the reverse leakage of the diode when operating above 85°C. Excess leakage will increase the power dissipation in the device and if close to the load may create a thermal runaway condition. ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 12/15 UM1350 The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the specified maximum value. PCB Layout Guidelines Careful PCB layout is critical to achieve low switching losses and stable operation. Minimize ground noise by connecting high current ground returns, the input bypass capacitor ground lead, and the output filter ground lead to a single point. Place Rs as close as possible to the Isense and VIN. For better noise immunity, a Kelvin connection is strongly recommended between Isense and Rs. ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 13/15 UM1350 Package Information UM1350 SOT23-5 Outline Drawing D b θ Symbol 5 E E1 4 2 3 L 1 e c 0.2 e1 A1 A End View A2 Top View Side View A A1 A2 b c D E E1 e e1 L θ DIMENSIONS MILLIMETERS Min Max 1.050 1.250 0.000 0.100 1.050 1.150 0.300 0.500 0.100 0.200 2.820 3.020 1.500 1.700 2.650 2.950 0.950REF 1.800 2.000 0.300 0.600 0° 8° INCHES Min Max 0.041 0.049 0.000 0.004 0.041 0.045 0.012 0.020 0.004 0.008 0.111 0.119 0.059 0.067 0.104 0.116 0.037REF 0.071 0.079 0.012 0.024 0° 8° Land Pattern 2.40 0.90 0.60 0.95 NOTES: 1. Compound dimension: 2.92×1.60; 2. Unit: mm; 3. General tolerance ±0.05mm unless otherwise specified; 4. The layout is just for reference. 0.95 5AS M Tape and Reel Orientation ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 14/15 UM1350 IMPORTANT NOTICE The information in this document has been carefully reviewed and is believed to be accurate. Nonetheless, this document is subject to change without notice. Union assumes no responsibility for any inaccuracies that may be contained in this document, and makes no commitment to update or to keep current the contained information, or to notify a person or organization of any update. Union reserves the right to make changes, at any time, in order to improve reliability, function or design and to attempt to supply the best product possible. Union Semiconductor, Inc Add: Unit 606, No.570 Shengxia Road, Shanghai 201210 Tel: 021-51093966 Fax: 021-51026018 Website: www.union-ic.com ________________________________________________________________________ http://www.union-ic.com Rev.03 Nov.2014 15/15