PSGKF-200 SERIES 200 Watt AC/DC Switching Power Supplies Rev A Wall Industries, Inc. FEATURES • • • • • • • • • RoHS Compliant 200 Watts Output Power 3000VAC I/O Isolation High Efficiency up to 87.5% Operating Altitude up to 5000M 100% Full Load Burn-in Test Built-in Cooling Fan Speed Control Built-in Active PFC, PF > 0.95 Adjustable Output Voltage • • • • • • • • Conformal Coating on Both Sides of PCB -25°C to +70°C Wide Operating Temperature Range All Using 105°C Long Life Electrolytic Capacitors Withstand 300VAC Surge Input for 5 Sec. Universal Input Voltage Range: 85-264VAC (120-370VDC) Over Load, Over Power, and Short Circuit Protection 5V, 12V, 24V, and 48VDC Single Output Models UL60950-1 (2nd edition), IEC60950-1:2005 (2nd edition), EN60950-1:2006 Safety Approvals DESCRIPTION Size: 7.83 x 3.90 x 1.97 inches 199.0 x 99.0 x 50.0 mm The PSGKF-200 series of AC/DC switching power supplies provides 200 Watts of output power in a 7.83” x 3.90” x 1.97” enclosed case with built-in cooling fan speed control. This series consists of 5V, 12V, 24V, and 48VDC single output models with an input voltage range of 85~264VAC (120~370VDC). Some features include high efficiency up to 87.5%, built-in active PFC, and -25°C to +70°C operating temperature range. This series also has short circuit, over load, and over power protection. All models are RoHS compliant and have UL60950-1 (2nd edition), IEC60950-1:2005 (2nd edition), and EN60950-1:2006 safety approvals. Weight: 2.1 lbs (950g) MODEL SELECTION TABLE Model Number Input Voltage Range Output Voltage PSGKF-200-5 Output Current Min Max Ripple & Noise (1) Output Power Efficiency 5 VDC 0A 40A 150mVp-p 200W 79% PSGKF-200-12 85 ~ 264 VAC 12 VDC 0A 16.7A 150mVp-p 200W 84% PSGKF-200-24 (120 ~ 370 VDC) 24 VDC 0A 8.4A 200mVp-p 201.6W 86% 48 VDC 0A 4.2A 200mVp-p 201.6W 87.5% PSGKF-200-48 NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVE 100 90 Output Power (%) 80 70 60 50 40 30 20 10 0 -25 0 10 20 30 40 50 60 70 80 90 100 Ambient Temperature (°C) 12/11/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 4 PSGKF-200 SERIES 200 Watt AC/DC Switching Power Supplies Rev A Wall Industries, Inc. SPECIFICATIONS: PSGKF-200 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 3.5 30 50 VAC VDC Hz A INPUT SPECIFICATIONS AC input voltage range DC input voltage range Input Voltage 85 120 47 Input Frequency AC Current Inrush Current Power Factor At 115VAC and cold start At 230VAC and cold start At 115VAC At 230VAC 0.98 0.95 Low Line to High Line 0% to 100% full load -1.0 -5 -0.5 -1.0 A OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise Hold-up Time Setup Time Temperature Coefficient Overshoot and Undershoot Measured at 20MHz BW and with 0.1µF and 47µF capacitors in parallel At 230VAC and full load At 230VAC and full load See Table +1.0 +10 +0.5 +1.0 See Table See Table See Table 10 2 +0.03 5.0 -0.03 % %Vo % % ms s %/°C % PROTECTION Short Circuit Protection Over Power Protection Over Load Protection Hiccup mode, automatic-recovery Hiccup mode, automatic-recovery 105 105 Long term mode, auto-recovery 150 %Po 150 %Io GENERAL SPECIFICATIONS Efficiency See Table Primary to Secondary Primary to PG Secondary to PG Withstand Voltage Isolation Resistance ≤ 10mA ≤ 10mA ≤ 10mA 3000 1500 500 100 VDC MΩ Input to Output Input to PG Leakage Current 0.25 1.0 mA ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling MTBF Vibration See derating curve Non-condensing Non-condensing Built-in DC fan MIL-HDBK-217F; 25°C and full load -25 -40 20 10 +70 +85 90 95 Cooling by forced air °C °C % RH % RH 200,000 hours 10~150Hz, 2G 10 min./1 cycle, period for 60 min. each along X, Y, Z axes PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) 2.1 lbs (950g) 7.83 x 3.90 x 1.97 inches (199.0 x 99.0 x 50.0 mm) SAFETY & EMI (See Note 2) Safety Approvals Conduction & Radiation Harmonic Current EMS Immunity 12/11/2013 UL60950-1 (2nd edition), IEC60950-1:2005 (2nd edition), EN60950-1:2006 EN55022, EN55024 Class B EN61000-3-2,-3 EN61000-4-2,3,4,5,6,8,11; EN55024, EN61000-6-2 heavy industry level Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 4 PSGKF-200 SERIES 200 Watt AC/DC Switching Power Supplies Rev A Wall Industries, Inc. BLOCK DIAGRAM FAN SPEED CONTROL EMI FILTER I/P ACTIVE INRUSH CURRENT LIMITING RECTIFIERS POWER SWITCHING FAN +V -V RECTIFIERS & FILTER DETECTION CIRCUIT FG O.L.P. PFC & PWM CONTROL O.V.P. O.L.P. MECHANICAL DRAWING Unit: inches [mm] 7.83 [199.0] 4.96 [126.0] 2.56 [65.0] 0.98 [25.0] 0.47 [12.0] 2.52 [64.0] 4.61 [117.0] 1.97 [50.0] 1.30 [33.0] 9 RV1 FAN 7 0.31 [8.0] 1.95 [49.5] 4 4.69 [199.0] 2 - M4 5 3.90 [99.0] S1 6 3.35 [85.0] 0.37 [9.5] 8 FG 3 2 4 - M3 1 CON1 0.28 [7] 0.17 4-Ø 4] . [Ø4 5.91 [150.0] Fix tu re A Fixture A (131400003101) (op tio n) Customer Plate 7.84 [199.0] 0.33 [8.5] SMPS Cover Assembly Screw Fixture B (131400003201) 0.49 [12.5] 1.30 [33.0] 0.98 [25.0] 1.48 [37.5] Fixtu re B ( n) L 0.98 [25.0] 12/11/2013 optio 5.91 [150.0] L ≤ 4mm Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 4 Wall Industries, Inc. Rev A PSGKF-200 SERIES 200 Watt AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 12/11/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 4