MJWI25

MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
FEATURES
►Smallest Encapsulated 25W Converter
►Ultra-compact 1" X 1" Package
►Ultra-wide 4:1 Input Voltage Range
►Fully Regulated Output Voltage
►Excellent Efficiency up to 90%
►I/O Isolation 1500 VDC
►Operating Ambient Temp. Range -40℃ to +80℃
►No Min. Load Requirement
►Overload/Voltage and Short Circuit Protection
►Remote On/Off Control, Output Voltage Trim
►Shielded Metal Case with Insulated Baseplate
►UL/cUL/IEC/EN 60950-1 Safety Approval
PRODUCT OVERVIEW
The MINMAX MJWI25 series is the latest range of a new generation of high performance dc-dc converter modules with very high power density.
The product offers fully 25W in a shielded metal package with dimensions of just 1.0"x1.0"x0.4". All models provide ultra-wide 4:1 input range and tightly
regulated output voltage. State-of-the-art circuit topology provides a very high efficiency up to 90% which allows an operating temperature range of -40°C to
+80°C. These converters are qualified for demanding applications in battery operated equipment, instrumentation, data communication, industrial and many
other space critical applications.
Model Selection Guide
Model
Number
Input
Voltage
(Range)
Output
Voltage
Max.
@Max. Load
@No Load
VDC
VDC
mA
mA(typ.)
mA(typ.)
3.3
6000
950
MJWI25-24S033
MJWI25-24S05
Output Current
Input Current
Reflected
Ripple
Current
mA (typ.)
Over
Max. capacitive
Voltage
Load
Protection
Efficiency
(typ.)
@Max. Load
VDC
μF
%
85
3.9
10300
87
5
5000
1170
85
6.2
6800
89
12
2090
1175
85
15
1200
89
15
1670
1160
85
18
750
90
MJWI25-24D12
±12
±1040
1170
85
±15
680#
89
MJWI25-24D15
±15
±840
1180
85
±18
380#
89
MJWI25-48S033
3.3
6000
470
45
3.9
10300
88
MJWI25-48S05
5
5000
580
45
6.2
6800
90
MJWI25-48S12
12
2090
580
45
15
1200
90
MJWI25-24S12
MJWI25-24S15
MJWI25-48S15
24
(9 ~ 36)
48
(18 ~ 75)
50
30
15
1670
580
45
18
750
90
MJWI25-48D12
±12
±1040
585
45
±15
680#
89
MJWI25-48D15
±15
±840
590
45
±18
380#
89
# For each output
Input Specifications
Parameter
Input Surge Voltage (100ms max.)
Power Up
Remote On/Off
Typ.
Max.
-0.7
---
50
48V Input Models
-0.7
---------
---
Nominal Vin and Constant Resistive Load
Input Filter
All Models
E-mail:[email protected]
2016/06/16
Min.
24V Input Models
24V Input Models
48V Input Models
Start-Up Threshold Voltage
Start Up Time
Conditions / Model
REV:4
Tel:886-6-2923150
Page 1 of 10
100
--9
--18
--30
--30
Internal LC Type
Unit
VDC
ms
ms
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
Remote On/Off Control
Parameter
Conditions
Min.
Converter On
Typ.
Max.
Unit
---
---
0.5
mA
---
---
-0.5
mA
3.5V ~ 12V or Open Circuit
Converter Off
0V ~ 1.2V or Short Circuit
Control Input Current (on)
Vctrl = 5.0V
Control Input Current (off)
Vctrl = 0V
Control Common
Referenced to Negative Input
Standby Input Current
Supply Off & Nominal Vin
---
3
---
mA
Conditions / Model
Min.
Typ.
Max.
Unit
---
---
±1.0
%Vnom.
-----
-----
±2.0
%
±0.2
%
-----
---
±0.2
%
-----
±1.0
%
±5.0
%
Output Specifications
Parameter
Output Voltage Setting Accuracy
Output Voltage Balance
Dual Output, Balanced Loads
Line Regulation
Vin=Min. to Max. @Full Load
Load Regulation
Single Output
Io=0% to 100%
Cross Regulation (Dual)
Dual Output
Asymmetrical load 25% / 100% FL
Minimum Load
---
No minimum Load Requirement
Ripple & Noise
3.3V & 5V Models
---
---
100
mV P-P
12V , 15V & Dual Models
---
---
150
mV P-P
---
250
---
μsec
---
±3
±5
%
---
---
±0.02
%/℃
% of Nominal Output Voltage
---
---
±10
%
Hiccup
---
150
---
%
0-20 MHz Bandwidth
Transient Recovery Time
25% Load Step Change
Transient Response Deviation
Temperature Coefficient
Trim Up / Down Range (See Page 9)
Over Load Protection
Short Circuit Protection
Hiccup Mode 0.6 Hz typ., Automatic Recovery
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
1 Second
1800
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
---
2000
pF
---
285
---
KHz
I/O Isolation Voltage
Switching Frequency
MTBF(calculated)
MIL-HDBK-217F@25℃, Ground Benign
UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1 (CB-report)
Safety Approvals
E-mail:[email protected]
2016/06/16
444,000
REV:4
Tel:886-6-2923150
Page 2 of 10
Hours
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
Environmental Specifications
Parameter
Conditions/Model
Operating Ambient Temperature Range
Natural Convection (7)
Nominal Vin, Load 100% Inom.
(for Power Derating see relative Derating Curves)
Thermal Impedance
Min.
MJWI25-48S033
MJWI25-24S15,MJWI25-48S05
MJWI25-48S12,MJWI25-48S15
MJWI25-24S033
MJWI25-24S05, MJWI25-24S12
MJWI25-24D12, MJWI25-24D15
MJWI25-48D12, MJWI25-48D15
Natural Convection without Heatsink
Natural Convection with Heatsink
100LFM Convection without Heatsink
100LFM Convection with Heatsink
200LFM Convection without Heatsink
200LFM Convection with Heatsink
400LFM Convection without Heatsink
400LFM Convection with Heatsink
Case Temperature
Storage Temperature Range
Humidity (non condensing)
Cooling
RFI
Lead Temperature (1.5mm from case for 10Sec.)
Max.
without Heatsink
with Heatsink
57
65
-40
56
64
53
61
50
59
17.6
14.8
13.6
8.5
11.8
6.5
8.8
4.3
---50
--Natural Convection
Six-Sided shielded, Metal Case
---
Unit
℃
----------------+105
+125
95
℃/W
℃/W
℃/W
℃/W
℃/W
℃/W
℃/W
℃/W
℃
℃
% rel. H
260
℃
EMC Specifications
Parameter
Standards & Level
EMI
Conduction
EN55024
ESD
Radiated immunity
Fast transient (6)
Surge (6)
Conducted immunity
EMS
EN55022, FCC part 15
Performance
Class A, Class B
EN61000-4-2 Air ± 8kV , Contact ± 6kV
EN61000-4-3 10V/m
EN61000-4-4 ±2kV
EN61000-4-5 ±1kV
EN61000-4-6 10Vrms
A
A
A
A
A
External Filter meets Conducted EMI EN55022 class A, class B; FCC part 15 level A, level B
C5
L1
+Vin
C1
C2
C3
+Vout
MJWI25 Module
-Vin
-Vout
C4
Class
Class A
Class B
Model
MJWI25-24XXX
MJWI25-48XXX
MJWI25-24XXX
MJWI25-48XXX
C1
None
None
3.3μF/50V 1210 MLCC
3.3μF/100V 1210 MLCC
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Page 3 of 10
C2
3.3μF/50V 1210 MLCC
3.3μF/100V 1210 MLCC
3.3μF/50V 1210 MLCC
3.3μF/100V 1210 MLCC
C3
None
None
3.3μF/50V 1210 MLCC
3.3μF/100V 1210 MLCC
C4&C5
None
None
1800 pF/2KV 1206 MLCC
1800 pF/2KV 1206 MLCC
L1
2.2μH
4.7μH
2.2μH
4.7μH
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
Power Derating Curve
100
100
Natural
Convection
20LFM
100LFM
60
200LFM
400LFM
40
Natural
Convection
20LFM
80
Output Power (%)
Output Power (%)
80
20
100LFM
60
200LFM
400LFM
40
20
0
0
~
-40
0
20
40
60
80
~
100 110
-40
0
20
Ambient Temperature C
MJWI25-48S033 Derating Curve without Heatsink
Natural
Convection
20LFM
Output Power (%)
Output Power (%)
100 110
100LFM
60
200LFM
400LFM
40
Natural
Convection
20LFM
80
20
100LFM
60
200LFM
400LFM
40
20
0
0
~
-40
0
20
40
60
80
~
100 110
-40
0
20
Ambient Temperature C
40
60
80
100 110
Ambient Temperature C
MJWI25-24S15,MJWI25-48S05, MJWI25-48S12, MJWI25-48S15
Derating Curve without Heatsink
MJWI25-24S15,MJWI25-48S05, MJWI25-48S12, MJWI25-48S15
Derating Curve with Heatsink
100
100
Natural
Convection
20LFM
100LFM
60
200LFM
400LFM
40
Natural
Convection
20LFM
80
Output Power (%)
80
Output Power (%)
80
100
80
20
100LFM
60
200LFM
400LFM
40
20
0
0
~
-40
0
20
40
60
80
~
100 110
-40
0
20
Ambient Temperature C
40
60
80
100 110
Ambient Temperature C
MJWI25-24S033 Derating Curve without Heatsink
MJWI25-24S033 Derating Curve with Heatsink
100
100
Natural
Convection
20LFM
100LFM
60
200LFM
400LFM
40
Natural
Convection
20LFM
80
Output Power (%)
80
Output Power (%)
60
MJWI25-48S033 Derating Curve with Heatsink
100
20
100LFM
60
200LFM
400LFM
40
20
0
0
~
-40
0
20
40
60
80
100 110
Ambient Temperature C
MJWI25-24S05, MJWI25-24S12, MJWI25-24D12
MJWI25-24D15, MJWI25-48D12, MJWI25-48D15
Derating Curve without Heatsink
E-mail:[email protected]
2016/06/16
40
Ambient Temperature C
REV:4
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Page 4 of 10
~
-40
0
20
40
60
80
100 110
Ambient Temperature C
MJWI25-24S05, MJWI25-24S12, MJWI25-24D12
MJWI25-24D15, MJWI25-48D12, MJWI25-48D15
Derating Curve with Heatsink
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
100
100
90
90
80
80
Efficiency(%)
Efficiency(%)
Efficiency Curve @25℃
70
60
50
24V
10
20
30
40
50
60
70
80
90
9V
24V
40
36V
30
60
50
9V
40
70
36V
30
100
10
20
30
% of Full Load
90
80
80
Efficiency(%)
Efficiency(%)
100
90
70
60
50
24V
50
60
70
80
90
9V
24V
36V
30
100
10
20
30
90
80
80
Efficiency(%)
Efficiency(%)
100
70
60
50
24V
30
80
90
100
70
80
90
70
60
9V
24V
36V
30
100
10
20
30
% of Full Load
40
50
60
70
80
90
100
% of Full Load
MJWI25-24D12 Efficiency vs Load Current
MJWI25-24D15 Efficiency vs Load Current
100
100
90
90
80
80
Efficiency(%)
Efficiency(%)
70
40
36V
60
60
50
9V
40
50
50
MJWI25-24S15 Efficiency vs Load Current
90
40
40
% of Full Load
100
30
100
60
MJWI25-24S12 Efficiency vs Load Current
20
90
70
% of Full Load
10
80
40
36V
30
40
70
50
9V
40
30
60
MJWI25-24S05 Efficiency vs Load Current
100
20
50
% of Full Load
MJWI25-24S033 Efficiency vs Load Current
10
40
70
60
70
60
50
18V
50
18V
40
48V
40
48V
75V
30
10
20
30
40
50
60
70
80
90
100
% of Full Load
MJWI25-48S033 Efficiency vs Load Current
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75V
30
REV:4
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Page 5 of 10
10
20
30
40
50
60
70
80
90
100
% of Full Load
MJWI25-48S05 Efficiency vs Load Current
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
100
100
90
90
80
80
Efficiency(%)
Efficiency(%)
Efficiency Curve @25℃
70
60
70
60
50
18V
50
18V
40
48V
40
48V
75V
75V
30
30
10
20
30
40
50
60
70
80
90
100
10
20
30
% of Full Load
50
60
70
80
90
100
% of Full Load
MJWI25-48S12 Efficiency vs Load Current
MJWI25-48S15 Efficiency vs Load Current
100
100
90
90
80
80
Efficiency(%)
Efficiency(%)
40
70
60
70
60
50
18V
50
18V
40
48V
40
48V
75V
30
75V
30
10
20
30
40
50
60
70
80
90
100
% of Full Load
MJWI25-48D12 Efficiency vs Load Current
10
20
30
40
50
60
70
2016/06/16
REV:4
Tel:886-6-2923150
Page 6 of 10
100
MJWI25-48D15 Efficiency vs Load Current
Specifications typical at Ta=+25℃, resistive load, nominal input voltage, rated output current unless otherwise noted.
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
Ripple & Noise measurement with a 1μF MLCC and a 10μF Tantalum Capacitor.
We recommend to protect the converter by a slow blow fuse in the input supply line.
Other input and output voltage may be available, please contact factory.
To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required. Suggested capacitor : 220μF/100V.
That “natural convection” is about 20LFM but is not equal to still air (0 LFM).
Specifications are subject to change without notice.
E-mail:[email protected]
90
% of Full Load
Notes
1
2
3
4
5
6
7
8
80
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
Package Specifications
Mechanical Dimensions
Pin Connections
2.54
[0.10]
25.4 [1.00]
10.16
[0.40]
10.16
[0.40]
4
Bottom View
1
2
6
1.00
[0.04]
20.3 [0.80]
5
25.4 [1.00]
3
6.0
10.16 0.5
[0.24] [0.40 0.02]
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
-Vin
-Vin
3
+Vout
+Vout
4
Trim
Common
5
-Vout
-Vout
6
Remote On/Off
Remote On/Off
►All dimensions in mm
►Tolerance: X.X±0.5
5.08
[0.20]
7.62
[0.30]
(inches)
(X.XX±0.02)
X.XX±0.25 ( X.XXX±0.01)
2.54
[0.10]
►Pin
diameter  1.0 ±0.05 (0.04±0.002)
Physical Characteristics
Case Size
:
25.4x25.4x10.16mm (1.0x1.0x0.4 inches)
Case Material
:
Aluminium Alloy, Black Anodized Coating
Base Material
:
FR4 PCB (flammability to UL 94V-0 rated)
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Subplate
Weight
:
16.5g
Heatsink (Option –HS)
Mechanical Dimensions
Heatsink Material: Aluminum
Finish: Anodic treatment (black)
16.3 [0.64]
Weight: 2g
17.46
[0.69] Max.
►The advantages of adding a
31.0 [1.22] Max.
Heat-Sink
Thermal Pad
Clamp
Converter
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Page 7 of 10
heatsink are:
1. To improve heat dissipation and increase the
stability and reliability of the DC/DC converters at
high operating temperatures.
2. To increase operating temperature of the DC/DC
converter, please refer to Derating Curve.
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
Order Code Table
Standard
With heatsink
MJWI25-24S033
MJWI25-24S033-HS
MJWI25-24S05
MJWI25-24S05-HS
MJWI25-24S12
MJWI25-24S12-HS
MJWI25-24S15
MJWI25-24S15-HS
MJWI25-24D12
MJWI25-24D12-HS
MJWI25-24D15
MJWI25-24D15-HS
MJWI25-48S033
MJWI25-48S033-HS
MJWI25-48S05
MJWI25-48S05-HS
MJWI25-48S12
MJWI25-48S12-HS
MJWI25-48S15
MJWI25-48S15-HS
MJWI25-48D12
MJWI25-48D12-HS
MJWI25-48D15
MJWI25-48D15-HS
E-mail:[email protected]
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Page 8 of 10
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
External Output Trimming
Output can be externally trimmed by using the method shown below
Rd
Ru
3
4
5
3
2
1
6
Trim up
Vout=
Ru=
1
Vox1.01
60.84
MJWI25-XXS05 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
138.88
Trim up
Vout=
Ru=
1
Vox1.01
106.87
MJWI25-XXS12 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
413.55
Trim up
Vout=
Ru=
1
Vox1.01
351.00
MJWI25-XXS15 Trim Table
Trim down
1
Vout=
Vox0.99
Rd=
530.73
Trim up
Vout=
Ru=
1
Vox1.01
422.77
REV:4
6
3
Vox0.97
19.20
4
Vox0.96
12.52
5
Vox0.95
8.51
6
Vox0.94
5.84
7
Vox0.93
3.94
8
Vox0.92
2.51
9
Vox0.91
1.39
10
Vox0.90
0.50
%
Volts
KOhms
2
Vox1.02
27.40
3
Vox1.03
16.25
4
Vox1.04
10.68
5
Vox1.05
7.34
6
Vox1.06
5.11
7
Vox1.07
3.51
8
Vox1.08
2.32
9
Vox1.09
1.39
10
Vox1.10
0.65
%
Volts
KOhms
2
Vox0.98
62.41
3
Vox0.97
36.92
4
Vox0.96
24.18
5
Vox0.95
16.53
6
Vox0.94
11.44
7
Vox0.93
7.79
8
Vox0.92
5.06
9
Vox0.91
2.94
10
Vox0.90
1.24
%
Volts
KOhms
2
Vox1.02
47.76
3
Vox1.03
28.06
4
Vox1.04
18.21
5
Vox1.05
12.30
6
Vox1.06
8.36
7
Vox1.07
5.55
8
Vox1.08
3.44
9
Vox1.09
1.79
10
Vox1.10
0.48
%
Volts
KOhms
2
Vox0.98
184.55
3
Vox0.97
108.22
4
Vox0.96
70.05
5
Vox0.95
47.15
6
Vox0.94
31.88
7
Vox0.93
20.98
8
Vox0.92
12.80
9
Vox0.91
6.44
10
Vox0.90
1.35
%
Volts
KOhms
2
Vox1.02
157.50
3
Vox1.03
93.00
4
Vox1.04
60.75
5
Vox1.05
41.40
6
Vox1.06
28.50
7
Vox1.07
19.29
8
Vox1.08
12.37
9
Vox1.09
7.00
10
Vox1.10
2.70
%
Volts
KOhms
2
Vox0.98
238.61
3
Vox0.97
141.24
4
Vox0.96
92.56
5
Vox0.95
63.35
6
Vox0.94
43.87
7
Vox0.93
29.96
8
Vox0.92
19.53
9
Vox0.91
11.41
10
Vox0.90
4.92
%
Volts
KOhms
2
Vox1.02
189.89
3
Vox1.03
112.26
4
Vox1.04
73.44
5
Vox1.05
50.15
6
Vox1.06
34.63
7
Vox1.07
23.54
8
Vox1.08
15.22
9
Vox1.09
8.75
10
Vox1.10
3.58
%
Volts
KOhms
E-mail:[email protected]
2016/06/16
2
Trim Down
Trim Up
MJWI25-XXS033 Trim Table
Trim down
1
2
Vout=
Vox0.99
Vox0.98
Rd=
72.61
32.55
5
MJWI25 Module
Bottom View
MJWI25 Module
Bottom View
1
4
Tel:886-6-2923150
Page 9 of 10
®
MJWI25 SERIES
DC/DC CONVERTER 25W, Highest Power Density
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
Current
Probe
Cin
+Out
DC / DC
Converter
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a 1μF ceramic capacitor and a 10μF tantalum capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz.
Position the load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Resistive
Load
Scope
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Resistive
Load
Cout
Scope
Copper Strip
Technical Notes
Remote On/Off
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off,
the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is
0V to 1.2V. A logic high is 3.5V to 12V. The maximum sink current at the on/off terminal (Pin 6) during a logic low is -500uA. The maximum allowable leakage current
of a switch connected to the on/off terminal (Pin 6) at logic high (3.5V to 12V) is 10mA.
Overload Protection
To provide hiccup mode protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure overload for an
unlimited duration.
Overvoltage Protection
The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals.
The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output
overvoltage. The OVP level can be found in the output data.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0
Ω at 100 KHz) capacitor of a 10μF for the 24V and 48V devices.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 4.7μF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
Load
-Out
+Vin
DC Power
Source
-
+Out
Dual Output
DC / DC Com.
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MJWI25 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined from
measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
50mm / 2in
Air Flow
DUT
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected]
Minmax Technology Co., Ltd.
2016/06/16
REV:4
Page 10 of 10