Board 2 generic SKYPER 42 R Absolute Maximum Ratings SKYPER® IGBT Driver Core Symbol Conditions Vs Supply voltage primary 16 V IoutPEAK Output peak current 30 A IoutAVmax Output average current 150 mA fmax Max. switching frequency 100 kHz VCE Collector emitter voltage sense across the IGBT 1700 V 4000 V 1500 V 1500 V Visol IO VisolPD Visol12 Values Isolation test voltage input - output (AC, rms, 2s) Partial discharge extinction voltage, rms, QPD ≤ 10pC Isolation test voltage output 1 - output 2 (AC, rms, 2s) Unit RGon min Minimum rating for external RGon 0.8 RGoff min Minimum rating for external RGoff 0.8 Top Operating temperature -40 ... 85 °C Features Tstg Storage temperature -40 ... 85 °C • Two output channels • Failure management Characteristics Board 2 generic SKYPER 42 R Preliminary Data Symbol Conditions min. typ. max. Unit • Adaptor board for SKYPER IGBT drivers in bridge circuits for industrial applications • DC bus up to 1200V Vs Supply voltage primary side 14.4 15 15.6 V Vi Input signal voltage on / off VIT+ Input treshold voltage HIGH 12.3 V VIT- Input threshold voltage (LOW) Footnotes VG(on) Turn on output voltage VG(off) Turn off output voltage -8 V td(on)IO Input-output turn-on propagation time 1.1 µs td(off)IO Input-output turn-on propagation time 1.1 µs Typical Applications* Isolation test voltage with external high voltage diode The isolation test is not performed as a series test at SEMIKRON The driver power can be expanded to 50µC with external boost capacitors 15 / 0 4.6 V V 15 V Isolation coordination in compliance with EN50178 PD2 Operating temperature is real ambient temperature around the driver core Degree of protection: IP00 Adaptor board © by SEMIKRON Rev. 4 – 21.09.2012 1 Board 2 SKYPER® 42 R - Technical Explanations Adaptor Board 2 // SKYPER® 42 R Technical Explanations Revision 04 -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------This Technical Explanation is valid for the following parts: part number L5059301 type Board 2 // SKYPER® 42 R date code (YYWW) ≥ 1240 Related documents: title Technical Explanations SKYPER® 42 R Prepared by: Johannes Krapp ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Content Application and Handling Instructions .................................................................................................................... 2 Further application support ..................................................................................................................................... 2 General Description ................................................................................................................................................ 2 Dimensions ............................................................................................................................................................. 3 PIN Array ................................................................................................................................................................ 4 PIN Array – Secondary Side ................................................................................................................................... 5 Adjustment of single or dual mode ......................................................................................................................... 6 Setting Dynamic Short Circuit Protection ............................................................................................................... 6 Collector Series Resistance.................................................................................................................................... 6 Adaptation Gate Resistors ...................................................................................................................................... 7 Boost Capacitors .................................................................................................................................................... 8 Mounting Notes ....................................................................................................................................................... 9 Environmental conditions and standards ................................................................................................................ 9 Please note: All values in this technical explanation are typical values. Typical values are the average values expected in large quantities and are provided for information purposes only. These values can and do vary in different applications. All operating parameters should be validated by user’s technical experts for each application. 1 2012-09-21 – Rev04 © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations Application and Handling Instructions Please provide for static discharge protection during handling. As long as the hybrid driver is not completely assembled, the input terminals have to be short-circuited. Persons working with devices have to wear a grounded bracelet. Any synthetic floor coverings must not be statically chargeable. Even during transportation the input terminals have to be short-circuited using, for example, conductive rubber. Worktables have to be grounded. The same safety requirements apply to MOSFET- and IGBT-modules. Any parasitic inductances within the DC-link have to be minimised. Over-voltages may be absorbed by C- or RCDsnubber networks between main terminals for PLUS and MINUS of the power module. When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and load current in the beginning and to increase these values gradually, observing the turn-off behaviour of the free-wheeling diode and the turn-off voltage spikes generated across the IGBT. An oscillographic control will be necessary. Additionally, the case temperature of the module has to be monitored. When the circuit works correctly under rated operation conditions, short-circuit testing may be done, starting again with low collector voltage. It is important to feed any errors back to the control circuit and to switch off the device immediately in failure events. Repeated turn-on of the IGBT into a short circuit with a high frequency may destroy the device. The inputs of the hybrid driver are sensitive to over-voltage. Voltages higher than VS +0,3V or below -0,3V may destroy these inputs. Therefore, control signal over-voltages exceeding the above values have to be avoided. The connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the driver leads should be twisted. Further application support Latest information is available at http://www.semikron.com. For design support please read the SEMIKRON Application Manual Power Modules available at http://www.semikron.com. General Description ® ® The Board 2 // SKYPER 42 R is an adaptor board for the IGBT module e.g. SEMITRANS™, SEMiX (solder pin version). The board can be used for one IGBT module or for two in parallel. The board can be customized allowing adaptation and optimization to the used IGBT module. The switching characteristic of the IGBT can be influenced through user settings, e.g. changing turn-on and turn-off speed by variation of RGon and RGoff. Furthermore, it is possible to adjust the monitoring level and blanking time for the DSCP (see ® Technical Explanations SKYPER 42 R). Please note: This technical explanation is based on the Technical Explanations for SKYPER® 42R. Please read the Technical Explanations SKYPER® 42 R before using the Adaptor Board. Board 2 SKYPER® 42 R 2 2012-09-21 – Rev04 © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations Dimensions Adaptor Board 140mm 130mm 3 2012-09-21 – Rev04 © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations PIN Array Connector X20 (male), RM2,54, 14p Product information of suitable female connectors and distributor contact information is available at e.g. http://www.harting.com (part number 09 18 520 6 813). PIN Signal Function X30:01 IF_PWR_GND GND for power supply and GND for digital signals X30:02 IF_HB_BOT Switching signal input (BOTTOM switch) Digital 15 V; 10 kOhm impedance; LOW = BOT switch off; HIGH = BOT switch on X30:03 IF_nERROR_OUT ERROR output LOW = NO ERROR; open collector output; max. 30V / 15mA (external pull up resistor necessary) X30:04 IF_HB_TOP Switching signal input (TOP switch) Digital 15 V; 10 kOhm impedance; LOW = TOP switch off; HIGH = TOP switch on X30:05 IF_PWR_GND GND for power supply and GND for digital signals X30:06 reserved X30:07 reserved X30:08 IF_PWR_15P Drive power supply Stabilised +15V ±4% X30:09 IF_PWR_15P Drive power supply Stabilised +15V ±4% X30:10-14 IF_PWR_GND GND for power supply and GND for digital signals 4 2012-09-21 – Rev04 Specification © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations PIN Array – Secondary Side Connector X110, X120, X210, X220 (MOLEX Series) Product information of suitable female connectors and distributor contact information is available at e.g. http://www.molex.com (e.g. series 41695). PIN Signal Function X110:01 EMITTER_TOP Emitter output TOP 1 IGBT X110:02 reserved X110:03 GATE_TOP Gate output TOP 1 IGBT X110:05 VCE_TOP Collector output TOP 1 IGBT X120:01 EMITTER_BOT Emitter output BOT 1 IGBT X120:02 reserved X120:03 GATE_BOT Gate output BOT 1 IGBT X120:05 VCE_BOT Collector output BOT 1 IGBT X210:01 EMITTER_TOP Emitter output TOP 2 IGBT X210:02 reserved X210:03 GATE_TOP Gate output TOP 2 IGBT X210:05 VCE_TOP Collector output TOP 2 IGBT X220:01 EMITTER_BOT Emitter output BOT 2 IGBT X220:02 reserved X220:03 GATE_BOT Gate output BOT 2 IGBT X220:05 VCE_BOT Collector output BOT 2 IGBT 5 2012-09-21 – Rev04 Specification © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations Adjustment of single or dual mode Resistors R115, R116, R125, R126 The adaptor board can be used for one or two modules in parallel. For using the adaptor board with one module the resistors marked in the picture -R115 -R116 -R125 -R126 have to be assembled with 0Ω. In that case the connectors are: X110 = TOP channel X220 = BOT channel For using the board as parallel board these resistors must not be equipped*. In parallel mode the connectors are: X110 = TOP 1 X120 = BOT 1 X210 = TOP 2 X220 = BOT 2 *Factory setting: not equipped Setting Dynamic Short Circuit Protection RCE & CCE Designation Shape R102 0805 (SMD) C110 0603 (SMD) R202 0805 (SMD) C210 0603 (SMD) Setting RCE Factory setting: not equipped CCE Factory setting: not equipped RCE Factory setting: not equipped CCE Factory setting: not equipped TOP TOP BOT BOT Collector Series Resistance RVCE 6 2012-09-21 – Rev04 © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations Designation R103 R203 Shape Setting MiniMELF (SMD) RVCE * Factory setting: not equipped RVCE * Factory setting: not equipped MiniMELF (SMD) TOP BOT * 1200V IGBT operation: 0Ω * 1700V IGBT operation: 1kΩ / 0,4W Adaptation Gate Resistors RGon & RGoff Designation R1101-R1106 (parallel connected) R1111-R1116 (parallel connected) R1201-R1206 (parallel connected) R1211-R1216 (parallel connected) R2101-R2106 (parallel connected) R2111-R2116 (parallel connected) R2201-R2206 (parallel connected) R2211-R2216 (parallel connected) 7 Shape MELF MELF MELF MELF MELF MELF MELF MELF Setting RGon Factory setting: not equipped RGoff F ctory setting: not equipped RGon Factory setting: not equipped RGoff Factory setting: not equipped RGon Factory setting: not equipped RGoff Factory setting: not equipped RGon Factory setting: not equipped RGoff Factory setting: not equipped 2012-09-21 – Rev04 TOP 1 TOP 1 BOT 1 BOT 1 TOP 2 TOP 2 BOT 2 BOT 2 © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations Please consider that not all gate resistors have to be populated. The number and value of the gate resistors have to be calculated according to each application. For details please refer to application note AN 7003 - Gate Resistor. As starting point for evaluation the recommended values of the IGBT data sheet can be taken. Boost Capacitors Cboost15P & Cboost8N Designation Pattern Name C105-C108 1210 C100-C104 1210 C205-C208 1210 C200-C204 1210 Setting Cboos15P Factory setting: C105, C106: 10µF/25V* Cboost8N Factory setting: C100, C101: 10µF/25V * Cboos15P Factory setting: C205, C206: 10µF/25V* Cboost8N Factory setting: C200, C201: 10µF/25V * TOP TOP BOT BOT * output charge pulse: 4µF=1µC. Factory setting: 5µC per channel 8 2012-09-21 – Rev04 © by SEMIKRON Board 2 SKYPER® 42 R - Technical Explanations Mounting Notes Driver Core Mounting 1. Soldering of components (e.g. RGon, RGoff, etc.) on adaptor board. 2. Insert driver core into the box connector on adaptor board. 3. The connecting leads between board and power module should be as short as possible (max. 20cm), the leads should be twisted. The connection between driver core and adaptor board should be mechanical reinforced by using support posts. The posts have to be spaced between driver core and adaptor board. Product information of suitable support posts and distributor contact information is available at e.g. http://www.richco-inc.com. Please refer to the technical explanation of the SKIM93 module for further mounting instructions. Environmental conditions and standards Please refer to the technical explanation of SKYPER 42 R for the environmental conditions and valid standards. DISCLAIMER SEMIKRON reserves the right to make changes without further notice herein to improve reliability, function or design. Information furnished in this document is believed to be accurate and reliable. However, no representation or warranty is given and no liability is assumed with respect to the accuracy or use of such information. SEMIKRON does not assume any liability arising out of the application or use of any product or circuit described herein. Furthermore, this technical information may not be considered as an assurance of component characteristics. No warranty or guarantee expressed or implied is made regarding delivery, performance or suitability. This document supersedes and replaces all information previously supplied and may be superseded by updates without further notice. SEMIKRON products are not authorized for use in life support appliances and systems without the express written approval by SEMIKRON. www.SEMIKRON.com 9 2012-09-21 – Rev04 © by SEMIKRON