datasheet

Board 93 GB SKYPER 42 R
Absolute Maximum Ratings
SKYPER®
IGBT Driver Core
Symbol
Conditions
Vs
Supply voltage primary
16
V
IoutPEAK
Output peak current
30
A
IoutAVmax
Output average current
150
mA
fmax
Max. switching frequency
100
kHz
VCE
Collector emitter voltage sense across
the IGBT
1700
V
4000
V
1500
V
1500
V
Visol IO
VisolPD
Visol12
Values
Isolation test voltage input - output (AC,
rms, 2s)
Partial discharge extinction voltage,
rms, QPD ≤ 10pC
Isolation test voltage output 1 - output 2
(AC, rms, 2s)
Unit
RGon min
Minimum rating for external RGon
0.8

RGoff min
Minimum rating for external RGoff
0.8

Top
Operating temperature
-40 ... 85
°C
Features
Tstg
Storage temperature
-40 ... 85
°C
• Two output channels
• Gold nickel finish
• Failure management
Characteristics
Symbol
Conditions
min.
typ.
max.
Unit
Typical Applications*
Vs
Supply voltage primary side
14.4
15
15.6
V
Vi
Input signal voltage on / off
VIT+
Input treshold voltage HIGH
12.3
V
VIT-
Input threshold voltage (LOW)
VG(on)
Turn on output voltage
VG(off)
Turn off output voltage
-8
V
td(on)IO
Input-output turn-on propagation time
1.1
µs
td(off)IO
Input-output turn-on propagation time
1.1
µs
Board 93 GB SKYPER 42 R
Preliminary Data
• Adaptor board for SKYPER 42 IGBT
drivers in bridge circuits for industrial
applications
• PCB with gold plating
• DC bus up to 1200V
Footnotes
Isolation test voltage with external high
voltage diode
The isolation test is not performed as a
series test at SEMIKRON
The driver power can be expanded to 50µC
with external boost capacitors
Isolation coordination in compliance with
EN50178 PD2
Operating temperature is real ambient
temperature around the driver core
Degree of protection: IP00
15 / 0
4.6
V
V
15
V
This is an electrostatic discharge sensitive device (ESDS), international standard IEC 60747-1,
Chapter IX
* The specifications of our components may not be considered as an assurance of component
characteristics. Components have to be tested for the respective application. Adjustments may
be necessary. The use of SEMIKRON products in life support appliances and systems is
subject to prior specification and written approval by SEMIKRON. We therefore strongly
recommend prior consultation of our staff.
Adaptor board
© by SEMIKRON
Rev. 4 – 21.09.2012
1
Board 93 GB SKYPER® 42 R - Technical Explanations
Adaptor Board 93 SKYPER® 42 R
Technical Explanations
Revision 04
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------This Technical Explanation is valid for the following parts:
part number
L5059601
type
Board 93 GB SKYPER® 42 R
date code (YYWW)
≥ 1241
Related documents:
title
Technical Explanations SKYPER® 42 R
Prepared by: Johannes Krapp
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Content
Application and Handling Instructions .................................................................................................................... 2
Further application support ..................................................................................................................................... 2
General Description ................................................................................................................................................ 2
Dimensions ............................................................................................................................................................. 3
PIN Array ................................................................................................................................................................ 3
Setting Dynamic Short Circuit Protection ............................................................................................................... 4
Collector Series Resistance.................................................................................................................................... 4
Adaptation Gate Resistors ...................................................................................................................................... 5
Boost Capacitors .................................................................................................................................................... 6
Environmental conditions ........................................................................................................................................ 6
Mounting Notes ....................................................................................................................................................... 6
Please note:
All values in this technical explanation are typical values. Typical values are the average values expected in large quantities and are
provided for information purposes only. These values can and do vary in different applications. All operating parameters should be
validated by user’s technical experts for each application.
1
2012-09-21– Rev04
© by SEMIKRON
Board 93 GB SKYPER® 42 R - Technical Explanations
Application and Handling Instructions

Please provide for static discharge protection during handling. As long as the hybrid driver is not completely assembled,
the input terminals have to be short-circuited. Persons working with devices have to wear a grounded bracelet. Any
synthetic floor coverings must not be statically chargeable. Even during transportation the input terminals have to be
short-circuited using, for example, conductive rubber. Worktables have to be grounded. The same safety requirements
apply to MOSFET- and IGBT-modules.
Any parasitic inductances within the DC-link have to be minimised. Over-voltages may be absorbed by C- or RCDsnubber networks between main terminals for PLUS and MINUS of the power module.
When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and load current
in the beginning and to increase these values gradually, observing the turn-off behaviour of the free-wheeling diode and
the turn-off voltage spikes generated across the IGBT. An oscillographic control will be necessary. Additionally, the case
temperature of the module has to be monitored. When the circuit works correctly under rated operation conditions,
short-circuit testing may be done, starting again with low collector voltage.
It is important to feed any errors back to the control circuit and to switch off the device immediately in failure events.
Repeated turn-on of the IGBT into a short circuit with a high frequency may destroy the device.
The inputs of the hybrid driver are sensitive to over-voltage. Voltages higher than VS +0,3V or below -0,3V may destroy
these inputs. Therefore, control signal over-voltages exceeding the above values have to be avoided.
The connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the
driver leads should be twisted.





Further application support
Latest information is available at http://www.semikron.com. For design support please read the SEMIKRON Application
Manual Power Modules available at http://www.semikron.com.
General Description
®
®
The Board 93 GB SKYPER 42 is an adaptor board for the IGBT module SKiM 93 (spring contact). The board is paralleling
three channels so the SKiM module can be used in half bridge configuration. The board can be customized allowing
adaptation and optimization to the used IGBT module.
The switching characteristic of the IGBT can be influenced through user settings, e.g. changing turn-on and turn-off speed
by variation of RGon and RGoff. Furthermore, it is possible to adjust the monitoring level and blanking time for the DSCP (see
®
Technical Explanations SKYPER 42 R).
Please note:
This technical explanation is based on the Technical Explanations for SKYPER® 42 R. Please read the Technical Explanations
SKYPER® 42 R before using the Adaptor Board.
Board 93 GB SKYPER® 42 R
2
2012-09-21– Rev04
© by SEMIKRON
Board 93 GB SKYPER® 42 R - Technical Explanations
Dimensions
Adaptor Board
159
116
PIN Array
Connector X30 (male), RM2,54, 14p
Product information of suitable female connectors and
distributor contact information is available at e.g.
http://www.harting.com (part number 09 18 520 6 813).
Pin 1
Pin 13
PIN
Signal
Function
X30:01
IF_PWR_GND
GND for power supply and GND for digital signals
X30:02
IF_HB_BOT
Switching signal input (BOTTOM switch)
Digital 15 V; 10 kOhm impedance;
LOW = BOT switch off; HIGH = BOT
switch on
X30:03
IF_nERROR_OUT
ERROR output
LOW = NO ERROR; open collector
output; max. 30V / 15mA (external pull up
resistor necessary)
X30:04
IF_HB_TOP
Switching signal input (TOP switch)
Digital 15 V; 10 kOhm impedance;
LOW = TOP switch off; HIGH = TOP
switch on
X30:05
IF_PWR_GND
GND for power supply and GND for digital signals
X30:06
reserved
X30:07
reserved
X30:08
IF_PWR_15P
Drive power supply
Stabilised +15V ±4%
X30:09
IF_PWR_15P
Drive power supply
Stabilised +15V ±4%
X30:10-14
IF_PWR_GND
GND for power supply and GND for digital signals
3
Specification
2012-09-21– Rev04
© by SEMIKRON
Board 93 GB SKYPER® 42 R - Technical Explanations
Setting Dynamic Short Circuit Protection
RCE & CCE
Designation
Shape
R101
0805 (SMD)
C101
0603 (SMD)
R202
0805 (SMD)
C201
0603 (SMD)
Setting
RCE
Factory setting: not equipped
CCE
Factory setting: not equipped
RCE
Factory setting: not equipped
CCE
Factory setting: not equipped
TOP
TOP
BOT
BOT
The Vce formula for the Vce monitoring is described in the technical explanation of SKYPER 42 R.
Collector Series Resistance
RVCE
Designation
R105
R205
Shape
Setting
MiniMELF (SMD)
RVCE *
Factory setting: not equipped
RVCE *
Factory setting: not equipped
MiniMELF (SMD)
TOP
BOT
* 1200V IGBT operation: 0Ω
* 1700V IGBT operation: 1kΩ / 0,4W
4
2012-09-21– Rev04
© by SEMIKRON
Board 93 GB SKYPER® 42 R - Technical Explanations
Adaptation Gate Resistors
RGon & RGoff
Des gnation
Shape
Setting
R1200 – R1205
(parallel connected)
MELF
RGon
Factory setting: not equipped
TOP 1
R1206 – R1211
(parallel connected)
MELF
RGoff
Factory setting: not equipped
TOP 1
R1100 – R1105
(parallel connected)
MELF
RGon
Factory setting: not equipped
BOT 1
R1106 – R1111
(parallel connected)
MELF
RGoff
Factory setting: not equipped
BOT 1
R2200 – R2205
(parallel connected)
MELF
RGon
Factory setting: not equipped
TOP 2
R2206 – R2211
(parallel connected)
MELF
RGoff
Factory setting: not equipped
TOP 2
R2100 – R2105
(parallel connected)
MELF
RGon
Factory setting: not equipped
BOT 2
R2106 – R2111
(parallel connected)
MELF
RGoff
Factory setting: not equipped
BOT 2
R3200 – R3205
(parallel connected)
MELF
RGon
Factory setting: not equipped
TOP 3
R3206 – R3211
(parallel connected)
MELF
RGoff
Factory setting: not equipped
TOP 3
R3100 – R3105
(parallel connected)
MELF
RGon
Factory setting: not equipped
BOT 3
R3106 – R3111
(parallel connected)
MELF
RGoff
Factory setting: not equipped
BOT 3
Please consider that not all gate resistors have to be populated. The number and value of the gate resistors have to be calculated according
to each application. For details please refer to application note AN 7003 - Gate Resistor. As starting point for evaluation the recommended
values of the IGBT data sheet can be taken.
5
2012-09-21– Rev04
© by SEMIKRON
Board 93 GB SKYPER® 42 R - Technical Explanations
Boost Capacitors
Cboost15P & Cboost8N
Designation
Pattern Name
Setting
C111, C112, C113,C114, C115
1210
Cboos15P
Factory setting: C111, C112: 10µF/25V*
TOP
C121, C122, C123, C124, C125
1210
Cboost8N
Factory setting: C124, C125: 10µF/25V *
TOP
C211, C212, C213, C214, C215
1210
Cboos15P
Factory setting: C211, C212: 10µF/25V*
BOT
C221, C222, C223, C224, C225
1210
Cboost8N
Factory setting: C224, C225: 10µF/25V *
BOT
* output charge pulse: 4µF=1µC. Factory setting: 5µC per channel
Environmental conditions
Please refer to the technical explanation of SKYPER 42 R for the environmental conditions.
Mounting Notes
Driver Core Mounting
1. Soldering of components (e.g. RGon, RGoff, etc.) on adaptor board.
2. Insert driver core into the box connector on adaptor board.
3. The connecting leads between board and power module should be as short as possible (max. 20cm), the leads should be twisted.
The connection between driver core and adaptor board should be
mechanical reinforced by using support posts. The posts have to be
spaced between driver core and adaptor board.
Product information of suitable support posts and distributor contact
information is available at e.g. http://www.richco-inc.com.
Please refer to the technical explanation of the SKIM93 module for
further mounting instructions.
DISCLAIMER
SEMIKRON reserves the right to make changes without further notice herein to improve reliability, function or design. Information
furnished in this document is believed to be accurate and reliable. However, no representation or warranty is given and no liability is
assumed with respect to the accuracy or use of such information. SEMIKRON does not assume any liability arising out of the application
or use of any product or circuit described herein. Furthermore, this technical information may not be considered as an assurance of
component characteristics. No warranty or guarantee expressed or implied is made regarding delivery, performance or suitability. This
document supersedes and replaces all information previously supplied and may be superseded by updates without further notice.
SEMIKRON products are not authorized for use in life support appliances and systems without the express written approval by
SEMIKRON.
6
2012-09-21– Rev04
© by SEMIKRON