DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs Rev C Size: 0.77in x 0.50in x 0.39in (19.5mm x 12.5mm x 9.8mm) OPTIONS • 8kVDC Reinforced Isolation • Output Voltage • Input Voltage • Single or Dual output APPLICATIONS • Battery Operated Equipment • Measurement Equipment • Telecom • Wireless Networks • Industry Control Systems FEATURES • 5, 12, 15, & 24VDC Nominal Input Voltages • 1 Watt Output Power • RoHS Compliant • No Minimum Load Requirement • Non-Regulated Single and Dual Outputs • 7-Pin SIP Package: 0.77” x 0.50” x 0.39” • • • • • • High Efficiency up to 82% -40ºC to +85ºC Operating Temperature Range 6.4KVDC I/O Isolation Optional 8KVDC I/O Isolation Available (Suffix “H8”) MTBF: 2,000,000 hours IEC 60950-1, EN 60950-1, IEC 60601-1 and EN 60601-1 Medical Approvals DESCRIPTION The DCHBA1 series of isolated medical DC/DC power converters provides 1 Watt of continuous output power in a 0.77” x 0.50” x 0.39” 7-pin SIP package. This series consists of non-regulated single and dual output models with 5, 12, 15, and 24VDC nominal input voltages. Some features include high efficiency up to 82%, 6.4KVDC I/O isolation (8KVDC optional), -40°C to +85°C operating temperature range, and no minimum load requirement. The DCHBA1 series is RoHS and UL94V-0 compliant. These converters have IEC 60950-1, EN 60950-1, IEC 60601-1 and EN 60601-1 medical approvals and are best suited for use in battery operated equipment, measurement equipment, telecom, wireless networks, industry control systems, and anywhere where isolated and compact size are required. MODEL SELECTION TABLE Single Output Models Model Number(1) Input Voltage Range DCHBA1-5S33H6 DCHBA1-5S05H6 DCHBA1-5S72H6 5VDC (4.5~5.5VDC) DCHBA1-5S09H6 DCHBA1-5S12H6 DCHBA1-5S15H6 DCHBA1-12S33H6 DCHBA1-12S05H6 DCHBA1-12S72H6 12VDC DCHBA1-12S09H6 (10.8~13.2VDC) DCHBA1-12S12H6 DCHBA1-12S15H6 DCHBA1-15S33H6 DCHBA1-15S05H6 DCHBA1-15S72H6 15VDC DCHBA1-15S09H6 (13.5~16.5VDC) DCHBA1-15S12H6 DCHBA1-15S15H6 DCHBA1-24S33H6 DCHBA1-24S05H6 DCHBA1-24S72H6 24VDC DCHBA1-24S09H6 (21.6~26.4VDC) DCHBA1-24S12H6 DCHBA1-24S15H6 5/9/2016 Output Voltage 3.3VDC 5VDC 7.5VDC 9VDC 12VDC 15VDC 3.3VDC 5VDC 7.5VDC 9VDC 12VDC 15VDC 3.3VDC 5VDC 7.5VDC 9VDC 12VDC 15VDC 3.3VDC 5VDC 7.5VDC 9VDC 12VDC 15VDC Output Current @Full Load 303mA 200mA 140mA 111mA 84mA 66mA 303mA 200mA 140mA 111mA 84mA 66mA 303mA 200mA 140mA 111mA 84mA 66mA 303mA 200mA 140mA 111mA 84mA 66mA Ripple & Noise 150mVp-p Max. 150mVp-p Max. 150mVp-p Max. 150mVp-p Max. Input Current No Load Full Load 278mA 271mA 273ma 35mA 263mA 262mA 253mA 116mA 113mA 114mA 30mA 110mA 110mA 106mA 93mA 91mA 91mA 25mA 88mA 88mA 85mA 58mA 57mA 57mA 20mA 54mA 55mA 53mA Output Power 1W 1W 1W 1W Maximum Efficiency(3) Capacitive Load(2) 3300µF 76% 2200µF 78% 1000µF 78% 1000µF 80% 470µF 81% 470µF 82% 3300µF 76% 2200µF 78% 1000µF 78% 1000µF 80% 470µF 81% 470µF 82% 3300µF 76% 2200µF 78% 1000µF 78% 1000µF 80% 470µF 81% 470µF 82% 3300µF 76% 2200µF 78% 1000µF 78% 1000µF 80% 470µF 81% 470µF 82% Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 7 DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs Rev C Dual Output Models Input Voltage Range Model Number DCHBA1-5D33H6 DCHBA1-5D05H6 DCHBA1-5D72H6 5VDC (4.5~5.5VDC) DCHBA1-5D09H6 DCHBA1-5D12H6 DCHBA1-5D15H6 DCHBA1-12D33H6 DCHBA1-12D05H6 DCHBA1-12D72H6 12VDC DCHBA1-12D09H6 (10.8~13.2VDC) DCHBA1-12D12H6 DCHBA1-12D15H6 DCHBA1-15D33H6 DCHBA1-15D05H6 DCHBA1-15D72H6 15VDC DCHBA1-15D09H6 (13.5~16.5VDC) DCHBA1-15D12H6 DCHBA1-15D15H6 DCHBA1-24D33H6 DCHBA1-24D05H6 DCHBA1-24D72H6 24VDC DCHBA1-24D09H6 (21.6~26.4VDC) DCHBA1-24D12H6 DCHBA1-24D15H6 Output Voltage Output Current Ripple & Noise ±3.3VDC ±5VDC ±7.2VDC ±9VDC ±12VDC ±15VDC ±3.3VDC ±5VDC ±7.2VDC ±9VDC ±12VDC ±15VDC ±3.3VDC ±5VDC ±7.2VDC ±9VDC ±12VDC ±15VDC ±3.3VDC ±5VDC ±7.2VDC ±9VDC ±12VDC ±15VDC ±151mA ±100mA ±70mA ±55mA ±41mA ±33mA ±151mA ±100mA ±70mA ±55mA ±41mA ±33mA ±151mA ±100mA ±70mA ±55mA ±41mA ±33mA ±151mA ±100mA ±70mA ±55mA ±41mA ±33mA 150mVp-p 150mVp-p 150mVp-p 150mVp-p Input Current No Load Full Load 281mA 271mA 273mA 35mA 264mA 259mA 258mA 117mA 113mA 114mA 30mA 110mA 108mA 108mA 94mA 91mA 91mA 25mA 88mA 87mA 86mA 59mA 57mA 57mA 20mA 55mA 54mA 54mA Output Power 1W 1W 1W 1W Maximum Capacitive Load ±2200µF ±1000µF ±470µF ±470µF ±220µF ±220µF ±2200µF ±1000µF ±470µF ±470µF ±220µF ±220µF ±2200µF ±1000µF ±470µF ±470µF ±220µF ±220µF ±2200µF ±1000µF ±470µF ±470µF ±220µF ±220µF Efficiency 75% 78% 78% 79% 80% 81% 75% 78% 78% 79% 80% 81% 75% 78% 78% 79% 80% 81% 75% 78% 78% 79% 80% 81% SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit INPUT SPECIFICATIONS 5VDC nominal input models 12VDC nominal input models 15VDC nominal input models 24VDC nominal input models Input Voltage Range Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Nominal Vin and Full Load For Vin charge of 1% Load Regulation 10% Load to Full Load Voltage Balance Dual Output Output Power Output Current Minimum Load Maximum Capacitive Load Ripple & Noise (20MHz bandwidth) PROTECTION Short Circuit Protection ENVIRONMENTAL SPECIFICATIONS Operating Case Temperature Storage Temperature Maximum Case Temperature Relative Humidity Reliability, calculated MTBF 5/9/2016 4.5 10.8 13.5 21.6 5 5.5 12 13.2 15 16.5 24 26.4 Capacitor See Table ±5 ±1.5 15 10 1 1 See Table 3.3V & 5V Models All other models 0 V % % % % W A See Table 150 mVp-p 1 Second -40 -55 +85 +125 +95 95 2,000,000 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] ºC ºC ºC % RH Hours Page 2 of 7 DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs Rev C SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS Weight Min Nominal Input and Full Load Input to Output 500VDC Typ Max Unit See Table 80 Test duration 1 second kHz 6400 VDC GΩ pF 15 10 0.15oz (4.3g) typ. 0.77in x 0.50in x 0.39in (19.5mm x 12.5mm x 9.8mm) Plastic (UL94 V-0) Epoxy (UL94 V-0) Dimensions (L x W x H) Case Material Potting Material SAFETY & EMC CHARACTERISTICS IEC 60950-1 EN 60950-1 IEC 60601-1 EN60601-1 Safety Approvals NOTES (1) (2) (3) For 8KVDC I/O isolation replace the “H6” suffix in the model number with “H8” (Ex. DCHBA1-12S12H8) For each output. Typical value tested at nominal input and full load. *Due to advances in technology, specifications are subject to change without notice. 5/9/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 7 Rev C DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs MECHANICAL DRAWINGS Single Output Models Pin 1 2 5 6 7 Single +Vin -Vin -Vout No Pin +Vout Dual +Vin -Vin -Vout Common +Vout Unit: mm Tolerance: XX.XX ±0.25 (±0.01) Dual Output Models Pin 1 2 5 6 7 Single +Vin -Vin -Vout No Pin +Vout Dual +Vin -Vin -Vout Common +Vout Unit: mm Tolerance: XX.XX ±0.25 (±0.01) 5/9/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 7 Rev C DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs TEST CONFIGURATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. DC Power Supply: offers a wide voltage and current range precisely. Current Meter (A): Accuracy 200µA~200mA 4 ranges ±(0.2% rdg + 2 digits) 2000mA~20A 2 ranges ±(0.3% rdg + 2 digits) Voltage Meter (V): Accuracy ±(0.3% rdg + 4 digits) Load: At Full Load Wires: The resistance of the wires must be small. 1. Input Voltage Range: Narrow input voltage range (±10%); Wide input voltage range (2:1 and 4:1) Ex: Narrow input voltage range (±10%) 5VDC nominal input 4.5~5.5VDC 12VDC nominal input 10.8~13.2VDC 24VDC nominal input 21.6~26.4VDC Wide input voltage range 2:1 5VDC nominal input 12VDC nominal input 24VDC nominal input 48VDC nominal input 4.5~9VDC 9~18VDC 18~36VDC 36~75VDC Wide input voltage range 4:1 (W) 24VDC nominal input 9~36VDC 48VDC nominal input 18~75VDC 2. Input Power: Vin: Input voltage Iin: Input current Pin=Vin x Iin 3. Output Power: Vout: Output Voltage Iout: Output Current Pout=Vout x Iout 4. Efficiency: Pout: Output Power Pin: Input Power Efficiency= Pout x100% Pin 5. Voltage Accuracy: |Vout-Vout(Nominal)| x100% Vout: Output Voltage Vout (nominal): Nominal output voltage Vout 6. Line Regulation: (1) Wide input voltage range and regulated output voltage series | Vout(LL)-Vout(HL) | x100% LL: Low Line Input Voltage HL: High Line Input Voltage Vout(LL) (2) Narrow input voltage range (±10%) and unregulated output voltage series Line Regulation= ΔVout= ΔVout ΔVin Vin(+10%)-Vin(10%) | | x 100% Vin(Nominal) Vout(+10%): Output Voltage at Vin=1.1 x Vin(nominal) & Full Load Vout(-10%): Output Voltage at Vin= 0.9 x Vin(nominal) & Full Load Vout: Output Voltage at Vin= Vin(nominal) & Full Load ΔVin= 5/9/2016 Vin(+10%)-Vout(10%) x 100% Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 7 Rev C DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs Vin(nominal) Vin(+10%): Input Voltage=1.1 x Vin(nominal) Vin(-10%): Input Voltage=0.9 x Vin(nominal) Vin(nominal): Nominal Input Voltage 7. Load Regulation: | Vout(FL)-Vout(NL) | x 100% Vout(FL) Vout(FL): Output voltage at Full Load Vout(NL): Output voltage at 25% Full Load or 10% Full Load 8. Ripple and Noise: as shown below. The bandwidth is 0-2MHz Output Ripple & Noise measurement test circuit: as shown below 9. Temperature Derating Curve: The DC/DC converter will operate over a wider temperature range if less power is drawn from the output and the device is already running. The temperature derating curve shows the operating power-temperature range. As shown below. 10. Switching Frequency: The nominal operating frequency of the DC/DC converters. 11. Input to Output Isolation: The dielectric breakdown strength test between input and output circuits. This is the isolation voltage the device is capable of withstanding for a specified time, usually 1 second or 1 minute. 5/9/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 7 Rev C DCHBA1 SERIES 1 Watt Medical Isolated DC/DC Converters Non-Regulated Single and Dual Outputs COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 5/9/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 7