JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Rev F OPTIONS FEATURES APPLICATIONS DESCRIPTION • Positive Remote ON/OFF (Suffix “P”) • Negative Remote ON/OFF (Suffix “R”) • • • • • Wireless Networks Telecom/Datacom Industry Control Systems Measurement Equipment Semiconductor Equipment Size: 2in x 1in x 0.4in (50.8mm x 25.4mm x 10.2mm) • 10 Watts Maximum Output Power • Single and Dual Outputs • High Efficiency up to 87% • No Minimum Load Requirement • 1600VDC I/O Isolation • Positive or Negative Remote ON/OFF Control Option • Fixed Switching Frequency • Over Voltage, Over Load, and Short Circuit Protection • Extended Operating Temperature Range Available • Six-Sided Continuous Shielding • CE Marked • RoHS & REACH compliant • UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals • UL 94V-0 Compliant • 2:1 Wide Input Voltage Ranges The JR series of DC/DC power converters provides 10 watts of output power in a 2.0” x 1.0” x 0.4” industry standard package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 87%, 1600VDC I/O isolation, and six-sided shielding. All models are also protected against over voltage, over load, and short circuit conditions. This series is RoHS and UL94V-0 compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Please call factory for ordering details. MODEL SELECTION TABLE Single Output Models Model Number(1) JR5S5-2000 JR5S12-830 JR5S15-660 JR12S33-2000 JR12S5-2000 JR12S12-830 JR12S15-660 JR24S33-2000 JR24S5-2000 JR24S12-830 JR24S15-660 JR48S33-2000 JR48S5-2000 JR48S12-830 JR48S15-660 Output Current Input Voltage Output Voltage Range Min Load(2) Max Load(3) 5VDC 0mA 2000mA 5VDC 12VDC 0mA 830mA (4.5-9VDC) 15VDC 0mA 670mA 3.3VDC 0mA 2000mA 5VDC 0mA 2000mA 12VDC (9-18VDC) 12VDC 0mA 830mA 15VDC 0mA 670mA 3.3VDC 0mA 2000mA 5VDC 0mA 2000mA 24VDC (18-36VDC) 12VDC 0mA 830mA 15VDC 0mA 670mA 3.3VDC 0mA 2000mA 5VDC 0mA 2000mA 48VDC (36-75VDC) 12VDC 0mA 830mA 15VDC 0mA 670mA Ripple & Noise(4) 50mVp-p 50mVp-p 50mVp-p 50mVp-p Input Current Output Full Load Power 2500mA 10W 2350mA 10W 2348mA 10W 724mA 6.6W 1082mA 10W 1037mA 10W 1046mA 10W 362mA 6.6W 534mA 10W 519mA 10W 523mA 10W 181mA 6.6W 260mA 10W 253mA 10W 252mA 10W Maximum Capacitive Load(5) Efficiency(4) 7900µF 2200µF 1470µF 6800µF 4700µF 690µF 470µF 6800µF 4700µF 690µF 470µF 6800µF 4700µF 690µF 470µF 79% 82% 82% 80% 81% 84% 84% 80% 82% 84% 84% 80% 84% 86% 87% Input Current Output No Load Full Load Power 2461mA 2503mA 10W 2393mA 39 1042mA 47 1053mA 10W 45 1041mA 28 527mA 24 513mA 10W 31 520mA 16 260mA 19 254mA 10W 16 256mA Maximum Capacitive Load(5) ±5060µF ±1034µF ±660µF ±680µF ±330µF ±110µF ±680µF ±330µF ±110µF ±680µF ±330µF ±110µF Efficiency(4) No Load 17mA 21mA 38mA 36mA 15mA 22mA 18mA 36mA 11mA 14mA 14mA 10mA MODEL SELECTION TABLE Dual Output Models Model Number(1) JR5D5-1000 JR5D12-420 JR5D15-330 JR12D5-1000 JR12D12-420 JR12D15-330 JR24D5-1000 JR24D12-420 JR24D15-330 JR48D5-1000 JR48D12-420 JR48D15-330 5/10/2016 Output Current Input Voltage Output Voltage Range Min Load(2) Max Load(3) ±5VDC 0mA ±1000mA 5VDC ±12VDC 0mA ±416mA (4.5-9VDC) ±15VDC 0mA ±333mA ±5VDC 0mA ±1000mA 12VDC ±12VDC 0mA ±416mA (9-18VDC) ±15VDC 0mA ±333mA ±5VDC 0mA ±1000mA 24VDC ±12VDC 0mA ±416mA (18-36VDC) ±15VDC 0mA ±333mA ±5VDC 0mA ±1000mA 48VDC ±12VDC 0mA ±416mA (36-75VDC) ±15VDC 0mA ±333mA Ripple & Noise(4) 75mVp-p 75mVp-p 75mVp-p 75mVp-p Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 80% 80% 81% 84% 83% 84% 83% 85% 84% 84% 86% 85% Page 1 of 8 JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Rev F SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 4.5 9 18 36 5 12 24 48 30 9 18 36 75 VDC INPUT SPECIFICATIONS 5VDC nominal input models (minimum order quantities apply) 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models (1) Input Voltage Range Input Reflected Ripple Current Input Surge Voltage (100ms max) Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Low Line to High Line at Full Load Load Regulation No Load to Full Load 15 36 50 100 Single Dual -1.0 -0.2 -0.5 -1.0 See Table +1.0 +0.2 +0.5 +1.0 See Table See Table 0 Ripple & Noise Measured by 20MHz bandwidth Transient Response Recovery Time Start-Up Time Temperature Coefficient REMOTE ON/OFF CONTROL(6) 25% load step change Constant resistive load Single Dual Power Up -0.02 Input Current of CTRL Pin Remote OFF Input Current PROTECTION Short Circuit Protection Over Load Protection % of Lout Rated Over Voltage Protection Zener diode clamp 3.3V output models 5V output models 12V output models 15V output models Standard “T” Version (suffix –I) With derating Without derating % % % A DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF Negative Logic VDC Pi Type Output Power Output Current Minimum Load Maximum Capacitive Load Positive Logic mAp-p 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models -0.5 See Table 50 75 250 20 +0.02 Open or 3.5~12VDC Short or 0~1.2VDC Short or 0~1.2VDC Open or 3.5~12VDC +1.0 20 mVp-p µs ms %/ºC mA mA Continuous, Automatic recovery 150 % 3.9 6.2 VDC 15 18 ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature(7) Storage Temperature Maximum Case Temperature Thermal Impedance(8) Relative Humidity Thermal Shock Vibration MTBF 5/10/2016 Vertical direction by natural convection (20LFM) -25 -40 -55 Without heat-sink With heat-sink 12 10 5 MIL-HDBK-217F, Full Load +85 +85 +125 +105 95 MIL-STD-810F MIL-STD-810F 3,342,000 hours Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] ºC ºC ºC ºC/W % RH Page 2 of 8 JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Rev F SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 270 300 GENERAL SPECIFICATIONS Efficiency Isolation Voltage 1 minute Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS Weight 500VDC Input to Output Input (Output) to Case 330 1600 1600 1 kHz VDC GΩ pF 300 0.95oz (27g) 2in x 1in x 0.4in (50.8mm x 25.4mm x 10.2mm) Nickel-Coated Copper Non-Conductive Black Plastic Epoxy (UL94 V-0) Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS UL60950-1 EN60950-1 IEC60950-1 Safety Approvals ESD Radiated Immunity Fast Transient(10) Surge(10) Conducted Immunity Unit See Table Switching Frequency EMI(9) Max EN55022 EN6100-4-2 EN6100-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Class B Air ±8kV and Contact ±6kV 10 V/m ±2kV ±2kV 10 Vr.m.s Perf. Criteria B Perf. Criteria A Perf. Criteria B Perf. Criteria B Perf. Criteria A NOTES (1) (2) (3) (4) (5) (6) Models with a 4.5~9VDC input voltage range require a minimum order. Typical value at nominal input voltage and full load. Maximum value at nominal input voltage and full load Typical value at nominal input voltage and no load Test by minimum Vin and constant resistive load The on/off control pin is referenced to –Vin. To order positive logic remote on/off, add the suffix “P” to the model number (Ex: JR24S15-660P) To order negative logic remote on/off, add the suffix “R” to the model number (Ex: JR24S15-660R) (7) “I” type models are more efficient; therefore they can be operated over a more extensive temperature range than the standard version. To order extended operating temperature range, add the suffix “-I” o the model number (EX: JR24S15-660-I) (8) Heatsink is optional and P/N: 7G-0020C-F. (9) The JR series can meet EN55022 Class A with external capacitors in parallel connected to the input pins. Recommended: 12Vin: 4.7µF/25V 1210 MLCC 24Vin: 2.2µF/50V 1812 MLCC 48Vin: 1.5µF/100V 1812 MLCC (10) An external inputp filter capacitor is required if the module has to meet EN691000-4-4, EN61000-4-5. The filter capacitor suffested is Nippon chemi-con KY series, 220µF/100V, ESR 48mΩ CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 Rev F JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs DERATING CURVES 5/10/2016 JR48S5-2000 Derating Curve JR48S5-2000 Derating Curve With Heatsink JR48S5-2000 Efficiency vs. Input Voltage JR48S5-2000 Derating Curve Efficiency vs. Output Load Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Rev F MECHANICAL DRAWINGS PIN 1 2 3 4 5 6 1. 2. 3. 4. 5/10/2016 PIN CONNECTION SINGLE DUAL +Vin +Vin -Vin -Vin +Vout +Vout No Pin Common -Vout -Vout Ctrl (Option) Ctrl (Option) All dimensions in inch (mm) Tolerance: x.xx0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Pin pitch tolerance ±0.01 (0.25) Pin dimension tolerance ±0.004(0.1) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 8 JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Rev F EMI CONSIDERATIONS Recommended external EMI filter for EN55022 Class A B.O.M. of External EMI Filter MODEL JR5S12-830 JR5S15-660 JR5S5-2000 JR5D12-420 JR5D15-330 JR5D5-1000 Output C1 C2`C3 Single Output N/A 1000pF/2kV 1808 MLCC Dual Output N/A 1000pF/2kV 1808 MLCC Recommended Layout Pattern for Single Output Recommended Layout Pattern for Dual Output 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 8 JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Rev F Recommended External EMI Filter for EN55022 Class B B.O.M of External EMI Filter MODEL Output C1 C2 C3`C4 JR5S12-830 JR5S15-660 JR5S5-2000 Single Output 2.2µF/50V 1210 MLCC N/A 1000pF/2kV 1808 MLCC JR5D12-420 JR5D15-330 JR5D5-1000 Dual Output 2.2µF/50V 1210 MLCC N/A 1000pF/2kV 1808 MLCC L1 325µH Common Choke, PMT-050 325µH Common Choke, PMT-050 Recommended Layout Pattern for Single Output Recommended Layout Pattern for Dual Output 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 Rev F JR SERIES 10 Watt DC/DC Power Converters Single and Dual Outputs Specifications of Common Mode Choke and Differential Inductor Part Number Inductance: DCR: Rated Current: Operating Temperature Recommended Through Hole JR5 Pin 1-2: 325µH±35% (100kHz/100mV) Pin 3-4: 325µH±35% (100kHz/100mV) 35mΩ, max. 3.3A, max. -40ºC ~ +105ºC ɸ0.8mm COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 5/10/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8