JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E Size: 1.0in x 1.0in x 0.39in (25.4mm x 25.4mm x 9.9mm) OPTIONS • Negative Logic Remote On/Off • Without Trim • On/Off Pin • Input Ranges • Output Voltages APPLICATIONS • • • • • FEATURES • • • • • • • • Six-Sided Shielding High Efficiency up to 91% Fixed Switching Frequency 2:1 Wide Input Voltage Range 1600VDC Input to Output Isolation Compliant to RoHS II & Reach CE Marked Useful in a variety of applications • • • • • • Small Size and Low Profile: 1.0” x 1.0” x 0.39 inches Industry Standard Pin-Out DM Series Compatible Over Voltage, Over Load, and Short Circuit Protection UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals CE Marked Negative Logic Remote On/Off, Without Trim, Without On/Off Pin options • 9~18VDC, 18~36VDC, and 36~75VDC input ranges available DESCRIPTION Measurement Telecom/Datacom Industry Control Systems Semiconductor Equipment Distributed Power Architects The JFC series of single and dual output DC/DC converters provide up to 15 watts of output power in an industry standard package and footprint. These units are specifically designed to meet power needs in a low profile package. All models feature a 2:1 wide input voltage range of 9~18VDC, 18~36VDC, or 36~75VDC. Some features include positive or negative remote on/off, 1600VDC I/O isolation, and trimmable output voltage. All models are protected against over current, input under voltage, over voltage, and short circuit conditions. MODEL SELECTION TABLE Single Output Models Model Number JFC12S3.3-4000 JFC12S5-3000 JFC12S12-1300 JFC12S15-1000 JFC12S24-625 JFC24S3.3-4000 JFC24S5-3000 JFC24S12-1300 JFC24S15-1000 JFC24S24-625 JFC48S3.3-4000 JFC48S5-3000 JFC48S12-1300 JFC48S15-1000 JFC48S24-625 5/10/2016 Input Voltage Range 12VDC (9~18VDC) 24VDC (18~36VDC) 48VDC (36~75VDC) Output Voltage 3.3VDC 5VDC 12VDC 15VDC 24VDC 3.3VDC 5VDC 12VDC 15VDC 24VDC 3.3VDC 5VDC 12VDc 15VDC 24VDC Output Current Ripple & Noise 4000mA 3000mA 1300mA 1000mA 625mA 4000mA 3000mA 1300mA 1000mA 625mA 4000mA 3000mA 1300mA 1000mA 625mA 75mVp-p 75mVp-p 100mVp-p 100mVp-p 100mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 100mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 100mVp-p No Load Input Current 120mA 90mA 30mA 30mA 12mA 50mA 65mA 20mA 20mA 10mA 25mA 35mA 12mA 12mA 10mA Output Power Up to 15W Up to 15W Up to 15W Maximum Capacitive Load 12000µF 6000µF 1000µF 660µF 200µF 12000µF 6000µF 1000µF 660µF 200µF 12000µF 6000µF 1000µF 660µF 200µF Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Efficiency 84% 88% 86% 88% 90% 86% 88% 87% 88% 90% 86% 88% 88% 88% 91% Page 1 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E MODEL SELECTION TABLE Dual Output Models Input Voltage Range Model Number JFC12D5-1500 JFC12D12-625 JFC12D15-500 JFC12D24-315 JFC24D5-1500 JFC24D12-625 JFC24D15-500 JFC24D24-315 JFC48D5-1500 JFC48D12-625 JFC48D15-500 JFC48D24-315 12VDC (9~18VDC) 24VDC (18~36) 48VDC (36~75VDC) Output Voltage Output Current Ripple & Noise ±5VDC ±12VDC ±15VDC ±24VDC ±5VDC ±12VDC ±15VDC ±24VDC ±5VDC ±12VDC ±15VDC ±24VDC ±1500mA ±625mA ±500mA ±315mA ±1500mA ±625mA ±500mA ±315mA ±1500mA ±625mA ±500mA ±315mA 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p Maximum Capacitive Load(2) ±3000µF ±520µF ±330µF ±100µF ±3000µF ±520µF ±330µF ±100µF ±3000µF ±520µF ±330µF ±100µF No Load Output Power Input Current(1) 30mA 30mA 30mA 17mA 15mA 15mA 25mA 12mA 12mA 15mA 20mA 10ma Up to 15W Up to 15W Up to 15W Efficiency(3) 85% 87% 88% 90% 85% 88% 88% 90% 85% 89% 88% 91% SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 36 12 24 48 18 36 75 9 18 36 Unit INPUT SPECIFICATIONS Operating Input Voltage Range Start-Up Voltage Shutdown Voltage 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Input Surge Voltage 100ms, max. Input Reflected Ripple Current Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Nominal Input and Full Load Line Regulation Low Line to High Line at Full Load Load Regulation No Load to Full Load Voltage Adjustability(4) Single Output 8 14.5 30.5 Transient Response Recovery Time Start-Up Time Temperature Coefficient 5/10/2016 VDC VDC 12Vin(nom) 24Vin(nom) 48Vin(nom) 36 50 100 30 VDc mAp-p Pi Type Single Dual Single Dual 24Vout Others -1.0 -0.2 -0.5 -0.2 -1.0 -10 -10 Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz bandwidth) VDC Single 3.3Vout, 5Vout 12Vout, 15Vout 24Vout Dual With a 4.7µF/50V X7R MLCC for each output 24Vout With a 1µF M/C X7R and a 10µF T/C for each output Others 25% load step change Power Up Constant Resistive Load Remote On/Off With a 1µF M/C X7R and a 10µF T/C With a 1µF M/C X7R and a 10µF T/C With a 6.8µF/50V X7R MLCC See Table +1.0 +0.2 +0.5 +0.2 +1.0 +20 +10 See Table See Table See Table 75 100 100 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] % % % mVp-p 100 100 250 -0.02 % µs 30 30 +0.02 ms %/ºC Page 2 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit REMOTE ON/OFF CONTROL(5) Positive Logic (Option) Negative Logic (Standard) DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF Input Current of CTRL Pin Remote OFF Input Current PROTECTION Short Circuit Protection Over Load Protection -0.5 Natural Convection (20LFM) Thermal Shock Relative Humidity Vibration MTBF GENERAL SPECIFICATIONS Efficiency Switching Frequency -40 +60 Without Heat-Sink With Heat-Sink MIL-HDBK-217F, Full Load 1 Minute Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS Weight 500VDC Input to Output Input (Output) to Case 360 1600 1000 1 ºC ºC ºC 18.2 15.8 MIL-STD-810F 95 MIL-STD-810F 1.600 x 106 hrs ºC/W %RH See Table 400 440 kHz VDC GΩ pF 1000 0.53oz (15g) 1.0in x 1.0in x 0.39in (25.4mm x 25.4mm x 9.9mm) Nickel-Coated Copper FR4 PCB Epoxy (UL94 V-0) Dimensions (L x W x H) Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS Safety Approvals Pending: JFCxxS24-xxxx, JFCxxD24-xxxx EMI(7) EN55022 ESD Radiated Immunity Fast Transient(8) Surge(8) Conducted Immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Power Frequency Magnetic Field EN61000-4-8 5/10/2016 +60 +105 105 +125 -55 5 Isolation Voltage mA mA Continuous, Automatic Recovery 150 % 3.7 5.4 5.6 7.0 13.5 19.6 VDC 16.8 20.5 29.1 32.5 % of Lout Rated; Hiccup Mode 3.3Vout 5Vout Over Voltage Protection 12Vout 15Vout 24Vout ENVIRONMENTAL SPECIFICATIONS Without Derating Operating Ambient Temperature With Derating Maximum Case Temperature Storage Temperature Range Thermal Impedance(6) Open or 3~15VDC Short or 0~1.2VDC Short or 0~1.2VDC Open or 3~15VDC 1.0 2.5 Air ±8kV and Contact ±6kV 10 V/m ±2kV ±1kV 3 Vr.m.s 100A/m continuous; 1000A/m 1 second Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] UL60950-1 EN60950-1 IEC60950-1 Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Page 3 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E NOTES (1) (2) (3) (4) Typical Value at Nominal Input Voltage and No Load. Test by Minimum Vin and Constant Resistive Load. Typical Value at Nominal Input Voltage and Full Load. Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the Trim pin and either +Vout pin or –Vout pin. (5) The ON/OFF Control pin voltage is referenced to –Vin. (See the “Product Standard Table” below for suffix options) (6) For Heat Sink option add the suffix “HS” to the part number (Ex: JFC48S5-3000HS)(P/N: 7G-0047C-F). See attached for more details. (7) The JFC series can meet EN55022 Class A and Class B with external capacitors connected in parallel to the input pins. See attached for more details. (8) An external filter capacitor is required if the module has to meet EN61000-4-4 and EN61000-4-5. The filter capacitor suggested is Nippon chemicon KY series, 220µF/100V. Caution: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. DERATING CURVES JFC48S5-3000 Derating Curve JFC48S5-3000 Derating Curve With Heat-Sink EFFICIENCY GRAPHS JFC48S5-3000 Efficiency vs. Input Voltage 5/10/2016 JFC48S5-3000 Efficiency vs. Output Load Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E MECHANICAL DRAWINGS PIN 1 2 3 4 5 6 PIN Connection SINGLE DUAL +Vin +Vin -Vin -Vin Ctrl Ctrl +Vout +Vout Trim Common -Vout -Vout External Output Trimming Output can be externally trimmed by using the method shown below Product Standard Table 1. 2. 3. 4. 5/10/2016 All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Pin pitch tolerance ±0.01 (0.25) Pin dimension tolerance ±0.004 (0.1) Option Negative Remote ON/OFF Positive Remote ON/OFF Without ON/OFF Pin Without ON/OFF & TRIM Pin Negative Remote ON/OFF without TRIM pin Positive Remote ON/OFF without TRIM pin Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Suffix R Blank D G RF F Page 5 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E HEATSINK OPTIONS Equip heat-sink for lower temperature and higher reliability of the module. There are two types to choose from. 1” x 1” Heat-Sink Dimensions in inch (mm) 2” x 1” Heat Sink Dimensions in inch (mm) 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 11 Rev E JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs 2” x 1.6” Heat-Sink Dimensions in inch (mm) 2” x 2” Heat Sink 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E RECOMMENDED FILTERS Recommended External Filter for EN55022 Class A MODEL JFC12xx-xxxx JFC24xx-xxxx JFC48xx-xxxx C1 10µF/25V 1812 MLCC 6.8µF/50V 1812 MLCC 2.2µF/100V 1812 MLCC C2 N/A 6.8µF/50V 1812 MLCC 2.2µF/100V 1812 MLCC C3 470pF/2kV 1808 MLCC 470pF/2kV 1808 MLCC 470pF/2kV 1808 C4 470pF/2kV 1808 MLCC 470pF/2kV 1808 MLCC 470pF/2kV 1808 MLCC Recommended External Filter for EN55022 Class B MODEL JFC12xx-xxxx JFC24xx-xxxx JFC48xx-xxxx 5/10/2016 C1 10µF/25V 1812 MLCC 6.8µF/50V 1812 MLCC 2.2µF/100V 1812 MLCC C2 N/A N/A 2.2µF/100V 1812 MLCC C3 10µF/25V 1812 MLCC 6.8µF/50V 1812 MLCC 2.2µF/100V 1812 MLCC C4 470pF/2kV 1808 MLCC 470pF/2kV 1808 MLCC 1000pF/2kV 1808 MLCC C5 470pF/2kV 1808 MLCC 470pF/2kV 1808 MLCC 1000pF/2kV 1808 MLCC L1 145µH Common Choke PMT-051 325µH Common Choke PMT-050 325µH Common Choke PMT-050 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E OUTPUT VOLTAGE ADJUSTMENT Output voltage set point adjustment allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the TRIM pin and either the +OUTPUT or –OUTPUT pins. With an external resistor between the TRIM and –OUTPUT pin, the output voltage set point increases. With an external resistor between the TRIM and +OUTPUT pin, the output voltage set point decreases. The external TRIM resistor needs to be at least 1/16W or rated power. Trim Up Equation Trim Down Equation Module JFCxxS3.3-xxxx JFCxxS5-xxxx JFCxxS12-xxxx JFCxxS15-xxxx JFCxxS24-xxxx Trim Constants G H 5110 2050 5110 2050 10000 5110 10000 5110 56000 13000 K 0.8 2.5 9.5 12.5 21.5 L 2.5 2.5 2.5 2.5 2.5 Output Voltage Adjustment Configurations JFCxxS3.3-xxxx TRIM-UP Trim-Up (%) 1 Vout (V) 3.333 RU (kΩ) 385.071 2 3.366 191.511 TRIM-DOWN Trim-Down (%) Vout (V) RD (kΩ) 2 3.234 54.779 1 3.267 116.719 JFCxxS5-xxxx TRIM-UP Trim-Up (%) 1 Vout (V) 5.050 RU (kΩ) 253.450 TRIM-DOWN Trim-Down (%) Vout (V) RD (kΩ) 5/10/2016 1 4.950 248.340 2 5.100 125.700 2 4.900 120.590 3 3.399 126.990 3 3.201 34.133 3 5.150 83.117 3 4.850 78.007 4 3.432 94.730 4 3.168 23.810 4 5.200 61.825 4 4.800 56.715 5 3.465 75.374 5 3.135 17.616 5 5.250 49.050 5 4.750 43.940 6 3.498 62.470 6 3.102 13.486 6 5.300 40.533 6 4.700 35.423 7 3.531 53.253 7 3.069 10.537 7 5.350 34.450 7 4.650 29.340 8 3.564 46.340 9 3.597 40.963 10 3.630 36.662 8 3.036 8.325 9 3.003 6.604 10 2.970 5.228 8 5.400 29.888 9 5.450 26.339 10 5.500 23.500 9 4.550 21.229 10 4.500 18.390 8 4.600 24.778 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 9 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E JFCxxS12-xxxx TRIM-UP Trim-Up (%) 1 Vout (V) 12.120 RU (kΩ) 203.223 TRIM-DOWN Trim-Down (%) Vout (V) RD (kΩ) 1 11.880 776.557 JFCxxS15-xxxx TRIM-UP Trim-Up (%) 1 Vout (V) 15.150 RU (kΩ) 161.557 TRIM-DOWN Trim-Down (%) Vout (V) RD (kΩ) 2 12.240 99.057 3 12.360 64.334 2 11.760 308.723 3 11.640 248.779 2 15.300 78.223 3 15.450 50.446 4 12.480 46.973 5 12.600 36.557 4 11.520 182.807 4 15.600 36.557 6 12.720 29.612 5 11.400 143.223 5 15.750 28.223 7 12.840 24.652 6 11.280 116.834 6 15.900 22.668 8 12.960 20.932 7 11.160 97.985 7 16.050 18.700 9 13.080 18.038 8 11.040 83.848 8 16.200 15.723 10 13.200 15.723 9 10.920 72.853 10 10.800 64.057 9 16.350 13.409 10 16.500 11.557 1 14.850 818.223 2 14.700 401.557 3 14.550 262.668 4 14.400 193.223 5 14.250 193.223 6 14.000 151.557 7 13.750 103.938 8 13.500 89.057 9 13.250 77.483 10 13.000 68.223 JFCxxS24-xxxx TRIM-UP Trim-Up (%) 1 Vout (V) 24.240 RU (kΩ) 570.333 2 24.480 278.667 3 24.720 181.444 4 24.960 132.833 5 25.200 13.667 6 25.440 84.222 7 25.680 70.333 8 25.920 59.917 9 26.160 51.815 10 26.400 45.333 12 26.880 35.611 13 27.120 31.872 14 27.360 28.667 15 27.600 25.889 16 27.840 23.458 17 28.080 21.314 18 28.320 19.407 19 28.560 17.702 20 28.800 16.167 7 22.320 647.667 8 22.080 558.083 9 21.840 488.407 10 21.600 423.667 Trim-Up (%) Vout (V) RU (kΩ) 11 26.640 40.030 TRIM-DOWN Trim-Down (%) Vout (V) RD (kΩ) 1 23.760 4947.667 2 23.520 2439.333 3 23.280 1603.222 4 23.040 1185.167 5 22.800 934.333 6 22.560 767.111 The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the power module. Install CSIM and LSIM to simulate the impedance of power source. External input capacitors CFILTER serve primarily as energy-storage elements, minimizing line voltage variations caused by transient IR drops in conductors from backplane to the DC/DC. The capacitor must be as close as possible to the input terminals of the power module for lower impedance. For the input reflected-ripple current measurement configuration is shown as below: Input reflected-ripple current measurement setup JFCxxSxx-xxxx Component LSIM CSIM~CFILTER 5/10/2016 Value 12µH 10µF Voltage ---100V Reference Inductor Nippon chemi-con KY-series Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 10 of 11 JFC SERIES 15 Watts DC DC Converter Single and Dual Outputs Rev E MODEL NUMBER SETUP JFC 24 Series Name Input Voltage S 12 Output Quantity Output Voltage 12: 9~18VDC S: Single 24: 18~36VDC D: Dual 48: 36~75VDC - 3.3: 3.3VDC 1300 D Ouptut Current Suffix 4000: 4000mA R: Neg. Remote ON/OFF 5: 5VDC/±5VDC 3000: 3000mA Blank: Pos. Remote ON/OFF 12: 12VDC/±12VDC 1500: ±1500mA D: Without ON/OFF Pin 15: 15VDC/±15VDC 1300: 1300mA G: Without ON/OFF & TRIM pin 24: 24VDC/±24VDC 1000: 1000mA 625: 625mA/±625mA RF: Neg. Remote ON/OFF without TRIM pin F: Pos. Remote ON/OFF without TRIM pin 500: ±500mA 315: ±315mA COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 5/10/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 11 of 11