MSLUH Series 3000VDC I/O Isolation Single and Dual Outputs 1 Watt DC/DC Converters Rev B FEATURES ● Low Cost ● RoHS Compliant ● Efficiency up to 81% ● 3000VDC I/O Isolation ● Single and Dual Outputs ● MTBF > 2,000,000 Hours ● Internal SMT Construction ● UL94V-0 Packing Material ● Operating Temperature: -25°C to +75°C ● 5, 12, and 24VDC Input Voltages Available DESCRIPTION The MSLUH series power modules are 1W DC/DC converters that are specially designed to provide high levels of isolation (3000VDC) in a miniature “gull-wing” SMT package. These converters operate over input voltage ranges of 4.5~5.5VDC, 10.8~13.2VDC, and 21.6~26.4VDC. This series also has single and dual output voltages of 3.3, 5, 12, 15, ±5, ±12, and ±15VDC. These converters impressive efficiencies enable them to deliver their fully rated output power from –25°C to +75°C without a heat sink or forced-air cooling. These converters are useful for a variety of applications including distributed power systems, data communication equipment, telecommunication equipment, and industrial robot systems. SPECIFICATIONS: MSLUH Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom 5V nominal input models 12V nominal input models 24V nominal input models All models 5V nominal input models 12V nominal input models 24V nominal input models All models 4.5 10.8 21.6 5 12 24 Max Unit INPUT (Vin) Input Voltage Range Reverse Polarity Input Current Input Surge Voltage (1000ms) Input Filter OUTPUT (Vo) Output Voltage Output Voltage Balance Load Regulation Line Regulation Output Power Output Current Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) PROTECTION Short Circuit Protection Input Fuse Recommendation GENERAL Efficiency Switching Frequency Isolation Voltage Rated (See Note 6) Isolation Voltage Test Isolation Resistance Isolation Capacitance Internal Power Dissipation Max. Capacitive Load ENVIRONMENTAL Operating Temperature (Ambient) Operating Temperature (Case) Storage Temperature Lead Temperature Humidity Cooling Temperature Coefficient MTBF PHYSICAL Weight -0.7 -0.7 -0.7 Over Line, Over Load, and Over Temperature 1.5mm from case for 10 seconds MIL-HDBK-217F @ 25°C, Ground Benign A VDC 0.5 seconds max. 500mA slow-blow type 200mA slow-blow type 100mA slow-blow type 5V nominal input models 12V nominal input models 24V nominal input models Ambient Case VDC See Model Selection Table ±0.1 ±1.0 % See Model Selection Table ±1.2 ±1.5 % 1 W See Model Selection Table 75 100 mVpk-pk 150 mVpk-pk 15 mVrms Dual Output, Balanced Loads Io = 20% to 100% For Vin Change of 1% 60 seconds Flash Test for 1 second 500VDC 100KHz, 1V 5.5 13.2 26.4 0.3 9 18 30 Internal Capacitor See Model Selection Table 50 100 150 KHz 3000 VDC 3300 VDC 10 GΩ 60 100 pF 550 mW See Model Selection Table -25 -25 -25 +75 +90 +125 300 95 Free air convection ±0.01 ±0.02 2,000,000 hours °C °C °C °C % %/°C 0.07oz (2g) 0.64 x 0.31 x 0.30 inches 16.3 x 8.0 x 7.67 mm Non-conductive black plastic UL94V-0 Dimensions (L x W x H) Case Material Flammability Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 MSLUH Series 3000VDC I/O Isolation Single and Dual Outputs 1 Watt DC/DC Converters Rev B MODEL SELECTION TABLES SINGLE OUTPUT MODELS Model Number Input Voltage MSLU5S33-260H MSLU5S05-200H MSLU5S12-84H MSLU5S15-67H MSLU12S33-260H MSLU12S05-200H 5 VDC (4.5 ~ 5.5 VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 3.3 VDC Output Current(1) Min Max 5mA 260mA 4mA 200mA 2mA 84mA 1.5mA 67mA 5mA 260mA Input Current No Load Max Load 238mA 267mA 30mA 255mA 251mA 98mA Max. Load Regulation 10% 10% 7% 7% 10% Efficiency(2) 110mA 8% 76% 33µF 105mA 5% 80% 4.7µF 72% 75% 79% 80% 73% Maximum Capacitive Load 33µF 33µF 4.7µF 4.7µF 33µF 5 VDC 4mA 200mA 12 VDC 2mA 84mA MSLU12S15-67H 15 VDC 1.5mA 67mA 103mA 5% 81% 4.7µF MSLU24S33-260H 3.3 VDC 5mA 260mA 51mA 10% 70% 33µF MSLU24S05-200H 5 VDC 4mA 200mA 57mA 8% 73% 33µF 53mA 5% 79% 4.7µF 53mA 5% 79% 4.7µF Max. Load Regulation Efficiency(2) Maximum Capacitive Load MSLU12S12-84H MSLU24S12-84H 12 VDC (10.8 ~ 13.2 VDC) 24 VDC (21.6 ~ 26.4 VDC) 12 VDC 2mA 84mA MSLU24S15-67H 15 VDC 1.5mA 67mA Model Number Input Voltage Output Voltage Output Current(1) Min Max ±2 ±100 5 VDC (4.5 ~ 5.5 VDC) ±12 VDC ±0.8 MSLU5D15-34H ±15 VDC ±0.7 MSLU12D05-100H ±5 VDC ±2 ±12 VDC ±0.8 ±42 MSLU12D15-34H ±15 VDC ±0.7 MSLU24D05-100H ±5 VDC ±2 ±12 VDC ±0.8 ±42 ±15 VDC ±0.7 ±34 15mA 8mA DUAL OUTPUT MODELS MSLU5D05-100H ±5 VDC MSLU5D12-42H MSLU12D12-42H MSLU24D12-42H 12 VDC (10.8 ~ 13.2 VDC) 24 VDC (21.6 ~ 26.4 VDC) MSLU24D15-34H Input Current No Load Max Load 267mA 10% 75% 10µF 255mA 7% 79% 2.2µF ±34 255mA 7% 80% 2.2µF ±100 110mA 8% 76% 10µF 105mA 5% 80% 2.2µF ±34 106mA 5% 80% 2.2µF ±100 57mA 8% 73% 10µF 53mA 5% 79% 2.2µF 54mA 5% 79% 2.2µF ±42 30mA 15mA 8mA NOTES 1. The MSLUH series requires a minimum output loading to maintain specified regulations. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 2. Efficiency: typical value measured at full load. 3. All DC/DC converters should be externally fused at the front end for protection. 4. Other input and output voltages may be available, please contact factory. 5. It is not recommended to use water-washing processes on surface mount units. 6. For 1500VDC I/O isolation voltage see the MSLU series. *Due to advances in technology, specifications are subject to change without notice. BLOCK DIAGRAMS Single Output Dual Output +Vo +Vo +Vin +Vin Bipolar Push-Pull Inverter Bipolar Push-Pull Inverter Com. -Vin -Vin -Vo Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 -Vo Page 2 of 5 MSLUH Series 3000VDC I/O Isolation Single and Dual Outputs 1 Watt DC/DC Converters Rev B Tolerance Envelope Graph (3.3V & 5V Outputs) Tolerance Envelope Graph (All Other Outputs) All other types. +20% +20% +20% +20% +15% +15% +15% +15% +10% +10% +10% Max. +5% Output Voltage(%) Output Voltage(%) 3.3V & 5V output types. +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% 80% +10% Max. +5% Vnom Vnom Min. -5% -5% -10% 0% -10% 100% +5% Typ. 20% 40% 60% -10% 100% 80% Output Load Current (%) Output Load Current (%) MECHANICAL DRAWING Unit: mm [inches] 5.08mm 8 7 1 2 3 5 6 5 0~4 R0 . 10.1mm 10 12mm 11 8.0 12 0.25 [0.01] 1.9mm ( Magnification of A ) 1.8 2.54 2.54 [0.07] [0.100] [0.100] 5.08 [0.200] 2.54 [0.100] 2.54mm 1.0mm Min. 16.3 [0.64] 15.9 [0.63] 15.6 [0.61] 0.6 [0.02] 0.33 [0.01] 8.0 [0.31] 7.67 [0.30] PIN CONNECTIONS 1.5 {± 0.1 { 0.004] [0.06 ± 1.5 {± 0.1 [0.06 {± 0.004] 5.5 [0.22] 5.5 [0.22] 11.0 {± 0.2 { 0.008] [0.43 ± Pin 1 2 3 5 6 7 8 10 11 12 Single Output -Vin +Vin NA -Vout NA NA +Vout NA NA NA Dual Output -Vin +Vin NA Common -Vout NA +Vout NA NA NA NA: Not available for electrical connection 1. Tolerance: X.X±0.25 [X.XX±0.01] X.XX±0.13 [X.XXX±0.005] 2. Pin: ±0.05 [±0.002] Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 5 MSLUH Series 3000VDC I/O Isolation Single and Dual Outputs 1 Watt DC/DC Converters Rev B DESIGN & FEATURE CONSIDERATONS Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. A capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100KHz) capacitor of 2.2μF for the 5V input models, a 1.0μF for the 12V input models, and a 0.47μF for the 24V input models. + +Vin + DC Power Source +Out DC / DC Converter Load Cin - -Vin -Out Maximum Capacitive Load The MSLUH series has a limit of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the Model Selection Table. TEST CONFIGURATIONS Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33μF ceramic capacitor. Scope measurement should be made by using a BNC socket; measurement bandwidth is 0 ~ 20MHz. Position the load between 50mm and 75mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin +Vin Cout -Out Scope Resistive Load Copper Strip Copper Strip +Out Scope Cout Dual Output DC / DC Converter Com. Copper Strip Cout -Vin -Out Copper Strip Resistive Load Scope Output Ripple Reduction A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.0μF capacitors at the output. + Single Output DC / DC Converter DC Power Source - +Out +Vin -Vin + +Vin Dual Output Com. DC / DC Converter DC Power Source Cout -Out Load - +Out -Vin Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 -Out Cout Load Page 4 of 5 Rev B MSLUH Series 3000VDC I/O Isolation Single and Dual Outputs 1 Watt DC/DC Converters Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 40 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5