WALL LANE512N6KV

LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
FEATURES
● Low Cost
● 6000VDC Isolation
● Input 5 and 12VDC
● Efficiency up to 75%
● MTBF > 2,000,000 hours
● Industry Standard Pinout
● Internal SMT Construction
● UL 94V-0 Package Material
● Output 5, 12, 15, ±5, ±12, and ±15VDC
● Temperature Performance –40°C to +85°C
SPECIFICATIONS: LANE-6KV Series
All specifications are based on 25oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Nom
Max
INPUT (Vin)
Start Voltage (5V input models)
Start Voltage (12V input models)
Reverse Polarity Input Current
Input Surge Voltage (1000ms) (5V input models)
Input Surge Voltage (1000ms) (12V input models)
Input Filter
OUTPUT (Vo)
Output Voltage Range
Output Voltage Accuracy
Output Voltage Balance
Load Regulation
Line Regulation
Output Power
Output Current Range
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Temperature Coefficient
PROTECTION
Over Load
Short Circuit Protection
Input Fuse Recommendation (5V input models)
Input Fuse Recommendation (12V input models)
GENERAL
Efficiency
Switching Frequency
Isolation Voltage Rated
Isolation Voltage Test
Isolation Resistance
Isolation Capacitance
ENVIRONMENTAL
Operating Temperature (Ambient)
Operating Temperature (Case)
Storage Temperature
Lead Temperature
Humidity
Cooling
MTBF
PHYSICAL
Weight
Dimensions
Case Material
4.5
10.8
-0.7
-0.7
5.5
13.2
0.3
9
18
Internal Capacitor
See Rating Chart
±1.0
±3.0
±0.1
±1.0
See Rating Chart
±1.2
±1.5
1
See Rating Chart
100
150
200
5
±0.01
±0.02
Dual Output, Balanced Loads
Io = 20% to 100%
For Vin Change of 1%
Over Line, Load, and Temperature
120
60 seconds
Flash Tested for 1 second
500VDC
100KHz, 1V
5
12
50
6000
6600
10
1.5mm from case for 10 seconds
MIL-HDBK-217F @ 25°C, Ground Benign
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
VDC
VDC
A
VDC
VDC
%
%
%
W
mVpk-pk
mVpk-pk
mVrms
%/°C
%
0.5 seconds max.
500mA Slow-Blow Type
200mA Slow-Blow Type
See Rating Chart
80
100
15
-25
-25
-40
Unit
20
+70
+90
+125
260
95
Free air convection
2,000,000 Hours
KHz
VDC
VDC
GΩ
pF
°C
°C
°C
°C
%
3.9 grams
22 x 7.5 x 12.5 mm
Non-conductive black plastic
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
OUTPUT VOLTAGE / CURRENT RATING CHART
Model Number
Input Voltage
Output
Voltage
Output Current
Min
Max
Input Current
No Load Max Load
Load
Regulation
Efficiency
(Typ)
Max Capacitive
Load
LANE505N6KV
5 VDC
4 mA
200 mA
303 mA
10%
66%
680 µF
LANE512N6KV
12 VDC
2 mA
80 mA
291 mA
8%
66%
680 µF
295 mA
8%
66%
680 µF
303 mA
10%
66%
220 µF
LANE515N6KV
15 VDC
1 mA
65 mA
±5 VDC
±2 mA
±100 mA
LANE512ND6KV
±12 VDC
±1 mA
±40 mA
267 mA
8%
72%
220 µF
LANE515ND6KV
±15 VDC
±1 mA
±35 mA
287 mA
8%
73%
220 µF
LANE1205N6KV
5 VDC
4 mA
200 mA
126 mA
10%
66%
680 µF
LANE1212N6KV
12 VDC
2 mA
80 mA
121 mA
8%
66%
680 µF
15 VDC
1 mA
65 mA
123 mA
8%
66%
680 µF
±5 VDC
±2 mA
±100 mA
126 mA
10%
66%
220 µF
LANE1212ND6KV
±12 VDC
±1 mA
±40 mA
108 mA
8%
74%
220 µF
LANE1215ND6KV
±15 VDC
±1 mA
±35 mA
117 mA
8%
75%
220 µF
LANE505ND6KV
LANE1215N6KV
LANE1205ND6KV
5 VDC
(4.5 ~ 5.5) VDC
12 VDC
(10.8 ~ 13.2) VDC
55mA (typ)
30mA (typ)
NOTES
1. Specifications typical at +25°C, resistive load, nominal input voltage, rated output current unless otherwise noted.
2. Ripple and noise measured at 20MHz bandwidth.
3. The LANE-6KV series requires a minimum load on the output to maintain specified regulation. Operation under
no-load conditions will not damage these devices, however they may not meet all listed specifications.
4. All DC/DC converters should be externally fused at the front end for protection.
5. Other input and output voltages may be available, please contact factory.
6. Specifications subject to change without notice.
BLOCK DIAGRAMS
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
MECHANICAL DRAWING
1. All dimensions in mm (inches)
2. Tolerance: X.X±0.25 (X.XX±0.01)
X.XX±0.25 (X.XXX±0.01)
3. Pin tolerance: ±0.05 (±0.002)
Pin
1
2
5
6
7
PIN CONNECTIONS
Single Output
Dual Output
+Vin
+Vin
-Vin
-Vin
-Vout
-Vout
No Pin
Common
+Vout
+Vout
The LANE-6KV Series converter is encapsulated in a low thermal resistance molding compound that has excellent
resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and
unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
DESIGN & FEATURE CONSIDERATONS
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary
to use a capacitor at the input to ensure startup.
Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to
use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2uF for
the 5V input devices and a 1.0uF for the 12V input devices.
Maximum Capacitive Load
The LANE-6KV Series has a limitation of maximum connected capacitance at the output. The power
module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup
time.
For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 680uF
capacitive load for single outputs. The maximum capacitance can be found in the Output Voltage /
Current Rating Chart.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
Efficiency vs Input Voltage ( Single Output )
Efficiency vs Input Voltage ( Dual Output )
Efficiency vs Output Load ( Single Output )
Efficiency vs Output Load ( Dual Output )
Derating Curve
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
TEST CONFIGURATIONS
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with an inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at
100 KHz) to simulate source impedance.
Capacitor Cin offsets possible battery impedance.
Current ripple is measured at the input terminals of the module. Measurement bandwidth is 0-500 KHz.
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.33uF ceramic capacitor.
Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz.
Position the load between 50mm and 75mm from the DC/DC Converter.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
Output Ripple Reduction
A good quality low ESR capacitor placed as close as possible across the load will give the best ripple
and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the
output.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over
the module, and board spacing. To avoid exceeding the maximum temperature rating of the components
inside the power module, the case temperature must be kept below 90°C. The derating curves are
determined from measurements obtained in an experimental apparatus.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
LANE-6KV Series
Single and Dual Output
1 Watt DC/DC Converter
7 pin SIP with 6KVDC Isolation
COMPANY INFORMATION:
Wall Industries, Inc. has created custom and modified units for over 40 years. Our in-house research
and development engineers will provide a solution that exceeds your performance requirements on time
and on budget. Our ISO9001-2000 certification is just one example of our commitment to producing a
high quality, well documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a
reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and
function requirements. We will continue to provide ongoing support for your project above and beyond
the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
(603)778-2300
(888)587-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797