AOS Semiconductor Product Reliability Report AO4441/AO4441L, rev A Plastic Encapsulated Device ALPHA & OMEGA Semiconductor, Inc 495 Mercury Drive Sunnyvale, CA 94085 U.S. Tel: (408) 830-9742 www.aosmd.com This AOS product reliability report summarizes the qualification result for AO4441. Accelerated environmental tests are performed on a specific sample size, and then followed by electrical test at end point. Review of final electrical test result confirms that AO4441 passes AOS quality and reliability requirements. The released product will be categorized by the process family and be monitored on a quarterly basis for continuously improving the product quality. Table of Contents: I. II. III. IV. Product Description Package and Die information Environmental Stress Test Summary and Result Reliability Evaluation I. Product Description: The AO4441 uses advanced trench technology to provide excellent RDS(ON), and ultra-low low gate charge. This device is suitable for use as a load switch or in PWM applications. Standard Product AO4441 is Pb-free (meets ROHS & Sony 259 specifications). AO4441L is a Green Product ordering option. AO4441 and AO4441L are electrically identical. II. Die / Package Information: AO4441 AO4441L (Green Compound) Process Standard sub-micron Low voltage P channel Package Type 8 lead SOIC Lead Frame Cu, S/pad, Ag spot Die Attach Ag epoxy Bond wire Au 2mils Mold Material Epoxy resin with silica filler Flammability Rating UL-94 V-0 Backside Metallization Ti / Ni / Ag Moisture Level Up to Level 1 * Standard sub-micron Low voltage P channel 8 lead SOIC Cu, S/pad, Ag spot Ag epoxy Au 2mils Epoxy resin with silica filler UL-94 V-0 Ti / Ni / Ag Up to Level 1* Note * based on information provided by assembler and mold compound supplier III. Result of Reliability Stress for AO4441 (Standard) & AO4441L (Green) Test Item Test Condition Time Point Solder Reflow Precondition Standard: 1hr PCT+3 cycle reflow@260°°c Green: 168hr 85°°c /85%RH +3 cycle reflow@260°°c Temp = 150°°c, Vgs=100% of Vgsmax - HTGB 168 hrs 500 hrs 1000 hrs Lot Attribution Standard: 83 lots Green: 29 lots Total Sample size Number of Failures 17380 pcs 0 246 pcs 0 3 lots 77+5 pcs / lot (Note A*) HTRB Temp = 150°°c, Vds=80% of Vdsmax 168 hrs 500 hrs 1000 hrs 246 pcs 0 1 lot 2 lots 77+5 pcs / lot HAST Pressure Pot 130 +/- 2°°c, 85%RH, 33.3 psi, Vgs = 80% of Vgs max 121°°c, 29.7psi, RH=100% 100 hrs (Note A*) Standard: 81 lots Green: 16 lots 96 hrs (Note B**) Standard: 83 lots Green: 20 lots 5335 pcs 0 50+5 pcs / lot 5665 pcs 0 50+5 pcs / lot Temperature Cycle -65°°c to 150°°c, air to air 250 / 500 cycles (Note B**) Standard: 87 lots Green: 29 lots 6380 pcs 50+5 pcs / lot (Note B**) 0 III. Result of Reliability Stress for AO4441 (Standard) & AO4441L (Green) Continues DPA Internal Vision Cross-section X-ray CSAM NA 5 5 5 5 5 5 0 NA 5 5 0 Bond Integrity Room Temp 150°°c bake 150°°c bake 0hr 250hr 500hr 40 40 40 40 wires 40 wires 40 wires 0 Solderability 245°°C 5 sec 15 15 leads 0 Note A: The HTGB and HTRB reliability data presents total of available AO4441 and AO4441L burn-in data up to the published date. Note B: The pressure pot, temperature cycle and HAST reliability data for AO4441 and AO4441L comes from the AOS generic package qualification data. IV. Reliability Evaluation FIT rate (per billion): 11 MTTF = 10558 years The presentation of FIT rate for the individual product reliability is restricted by the actual burn-in sample size of the selected product (AO4441). Failure Rate Determination is based on JEDEC Standard JESD 85. FIT means one failure per billion hours. 2 9 Failure Rate = Chi x 10 / [2 (N) (H) (Af)] 9 = 1.83 x 10 / [2x (4x82x500 + 2x82x1000) x258] = 11 9 7 MTTF = 10 / FIT = 9.25 x 10 hrs = 10558 years Chi² = Chi Squared Distribution, determined by the number of failures and confidence interval N = Total Number of units from HTRB and HTGB tests H = Duration of HTRB/HTGB testing Af = Acceleration Factor from Test to Use Conditions (Ea = 0.7eV and Tuse = 55°C) Acceleration Factor [Af] = Exp [Ea / k (1/Tj u – 1/Tj s )] Acceleration Factor ratio list: Af 55 deg C 70 deg C 85 deg C 100 deg C 115 deg C 130 deg C 150 deg C 258 87 32 13 5.64 2.59 1 Tj s = Stressed junction temperature in degree (Kelvin), K = C+273.16 Tj u = The use junction temperature in degree (Kelvin), K = C+273.16 k = Boltzmann’s constant, 8.617164 X 10-5eV / K