Enhanced Model 2xx Software v3.x Installation and Operating Manual Magnetostrictive Level Transmitter SIL 2 Read this Manual Before Installing This manual provides information on the Jupiter® magnetostrictive transmitter. It is important that all instructions are read carefully and followed in sequence. Detailed instructions are included in the Installation section of this manual. Notice of Trademark, Copyright, and Limitations Orion & Orion logotype, Magnetrol & Magnetrol logotype, and Jupiter are registered trademarks of Magnetrol International. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings. Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol reserves the right to make changes to the product described in this manual at any time without notice. Magnetrol makes no warranty with respect to the accuracy of the information in this manual. NOTES Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer. Cautions Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. WARNINGS Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. Safety Messages Follow all standard industry procedures for servicing electrical equipment when working with or around high voltage. Always shut off the power supply before touching any components. WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. Low Voltage Directive For use in Installation Category II, Pollution Degree 2. If equipment is used in a manner not specified by the manufacturer, protection provided by the equipment may be impaired. Copyright © 2015 Magnetrol International. All rights reserved. Warranty All Magnetrol/Orion electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol/Orion will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Specific to the Jupiter line of products; warranty will be void should the electronics housing or threaded fittings be rotated. Rotating the electronics enclosure could cause damage to the sensor cables. Magnetrol/Orion shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol/Orion products. Quality Assurance The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service. Magnetrol’s quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. 46-648 Jupiter Magnetostrictive Transmitters Enhanced Jupiter® Magnetostrictive Transmitter Table of Contents 1.0 Installation .....................................................................4 1.1 Unpacking ................................................................4 1.2 Electrostatic Discharge (ESD) Handling Procedure...4 1.3 Before You Begin.......................................................5 1.3.1 Site Preparation ..............................................5 1.3.2 Equipment and Tools .....................................5 1.3.3 Operational Considerations............................6 1.3.4 Configuration Information.............................6 1.4 Mounting..................................................................6 1.4.1 External..........................................................6 1.4.2 Internal, Direct Insertion................................7 1.5 Wiring ......................................................................8 1.6 Configuring the Transmitter......................................9 1.6.1 Operating Parameters .....................................9 1.6.2 Transmitter Display and Keypad ....................9 1.6.3 Password Protection .......................................9 1.6.4 Menu: Step-By-Step Procedure.....................10 1.6.4.1 Measurement Type: Level Only.............11 1.6.4.2 Measurement Type: Interface Only .......13 1.6.4.3 Measurement Type: Interface & Level...15 1.6.4.4 Measurement Type: Level & Interface...17 1.7 Configuration Using HART® ..................................19 1.7.1 Connections .................................................19 1.7.2 HART Display Menu...................................19 1.7.3 HART Revision Table ..................................19 1.7.4 HART Menu................................................20 46-648 Jupiter Magnetostrictive Transmitters 1.8 FOUNDATION Fieldbus® Digital Communications ...21 1.8.1 Description ...................................................21 1.8.2 Benefits .........................................................22 1.8.3 Device Descriptions ......................................22 1.8.4 Intrinsically Safe............................................23 2.0 Reference Information..................................................24 2.1 Description .............................................................24 2.2 Theory of Operation...............................................24 2.3 Troubleshooting ......................................................25 2.3.1 Troubleshooting ...........................................25 2.3.2 Status Messages ............................................26 2.3.3 Troubleshooting Flowcharts .........................27 2.4 Agency ....................................................................30 2.4.1 Agency Drawing...........................................30 2.4.2 Agency Specifications (Explosion Proof ) ......32 2.4.3 Agency Specifications (ATEX)......................32 2.4.4 Special Conditions of Safe Use .....................32 2.5 Maintenance ...........................................................32 2.5.1 Keep Control Clean .....................................32 2.6 Replacement Parts...................................................33 2.6.1 Parts Identification .......................................33 2.7 Specifications ..........................................................34 2.7.1 Performance .................................................34 2.7.2 Functional ....................................................35 2.7.3 Physical ........................................................35 Glossary .........................................................................37 Configuration Data Sheet .............................................39 1.0 Installation Caution: If equipment is used in a manner not specified by manufacturer, protection provided by equipment may be impaired This section provides detailed procedures for properly installing, wiring, configuring and, if needed, troubleshooting the Jupiter magnetostrictive level transmitter. In most cases externally mounted units will be shipped from the factory attached to the Orion Instruments magnetic level indicator. 1.1 Unpacking Caution: Do not rotate the Jupiter electronics enclosure or any threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables. Unpack the instrument carefully. Inspect all units for damage. Report any concealed damage to carrier within 24 hours. Check the contents against the packing slip and purchase order. Check and record the serial number for future reference when ordering parts. Caution: Do not discard the shipping container until all parts are accounted for and inspected. 1.2 Electrostatic Discharge (ESD) Handling Procedure Magnetrol/Orion’s electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. • • • • 4 The following steps are recommended to reduce the risk of component failure due to electrostatic discharge. Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil. Do not place boards on foam packing materials. Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is recommended. Handle circuit boards only by the edges. Do not touch components or connector pins. Make sure that all electrical connections are completely made and none are partial or floating. Ground all equipment to a good, earth ground. 46-648 Jupiter Magnetostrictive Transmitters 1.3 Before You Begin Caution: This instrument is intended for use in Installation Category II, Pollution Degree 2 locations. 1.3.1 Site Preparation Each Jupiter magnetostrictive transmitter is built to match the specifications required within the defined model option number. Wiring terminations will need to be made and the configuration will need to be accomplished. Ensure that the power to be supplied to the instrument is the same voltage (24 VDC) as ordered with the instrument, and that the wiring between the power supply and the Jupiter transmitter is correct for the type of installation. See Specifications, Section 2.7. NOTE: Applying incorrect voltage will damage the unit. When installing the Jupiter transmitter in a general purpose or hazardous area, all local, state, and federal regulations and guidelines must be observed. See Wiring, Section 1.5. 1.3.2 Equipment and Tools For installation of a new Jupiter with magnetic level indicator set, refer to Orion Instruments instruction manual 46-638. • • • • 46-648 Jupiter Magnetostrictive Transmitters To attach a Jupiter transmitter to an existing MLI or direct insertion model, you may need the following tools: 5 ⁄16" Nut-Driver (for tightening the mounting clamps). Screwdriver and assorted hand tools for making conduit and electrical connections. Tape measure or ruler if configuring via Set 4 mA and Set 20 mA display screens. Digital multimeter or DVM to troubleshoot supply voltage problems. 5 1.3.3 Operational Considerations Exterior ambient temperature of the service should not exceed the design specifications of the electronics (-40° to +175° F (-40° to +80° C)). The operating temperature limits of the LCD are -5° to +160° F (-20° to +70° C). Temperatures below -5° F will cause the display to temporarily white out, and temperatures above +160° F will cause the display to go temporarily black. It will recover without damage when the operating temperature range returns. A sunshade should be used if electronics are mounted in direct sunlight. Maximum process temperature for direct insertion transmitters is +500° F (+260° C). Externally mounted transmitters can be used with process temperatures up to +850° F (+455° C) if the MLI is equipped with an insulation blanket from the factory. 1.3.4 Configuration Information Some key information is needed to configure the Jupiter transmitter. Complete the following operating parameters table before beginning configuration. Display Units 1.4 Question What units of measurement will be used? (inches or centimeters) Answer _____________ Probe Length What probe length is listed on the model information? _____________ Set 4.0 mA What is the 0% reference point for the 4.0 mA value? _____________ Set 20.0 mA What is the 100% reference point for the 20.0 mA value? _____________ Mounting 1.4.1 External Caution: Do not rotate the Jupiter electronics enclosure or any threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables. Figure 1 Mounting External Jupiter 6 If ordered from the factory with the MLI, the transmitter will be attached to the gauge and configured for the measuring range specified at the time of order placement. If not, use the following directions: 1. Place the Jupiter transmitter and mounting clamps in a convenient location. 2. Position the Jupiter transmitter on the side of the MLI where it will be attached. Mark the location and the exact area where the clamps will be attached to hold the Jupiter in place. 46-648 Jupiter Magnetostrictive Transmitters Upper Clamp 3. Attach the lower clamp and tighten so that it remains in place, but loose enough so that there is still room to place the guide tab from the Jupiter between the inside of the clamp and the outer diameter of the MLI chamber. See Figure 1. 4. The upper clamp will need to be open to a large enough diameter to be able to mount to the MLI as well as the probe. The upper clamp should be positioned just above the 3⁄4" NPT threads. See Figure 2. 5. Mount the Jupiter guide pin in the lower clamp and tighten. If necessary, use strapping tape to temporarily hold in place on the MLI. See Figure 1. 6. Position the upper clamp to attach the unit to the MLI and tighten. See Figure 1. 7. Discard any tape temporarily holding the Jupiter to the MLI. 1.4.2 Internal, Direct Insertion Use caution when handling probes to ensure probe is not bent during installation. A bend in the probe may prevent float from traveling freely up and down the probe. Figure 2 Caution: Do not rotate the Jupiter electronics enclosure or any threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables. NOTE: Direct Insertion models may be calibrated prior to installation by positioning the float at the desired 4 mA & 20 mA points. See Section 1.6 for calibration details. Bottom view Figure 3 Float Attachment Detail 46-648 Jupiter Magnetostrictive Transmitters 1. Verify float will pass through vessel opening, if not, it will be necessary to attach the float after the probe is installed. 2. Carefully insert probe into vessel and thread or bolt to the mating connection as appropriate. 3. The float is held on the probe by a C-clip inserted into a groove machined into the tip of the probe. The float is attached or removed by removing and reinserting the C-clip. See figure 3. To ensure proper float orientation, the float is marked “Up ”. ➞ Up 7 1.5 Wiring Caution: The HART version Jupiter transmitter operates at 12–28 VDC. The Fieldbus version operates at the 9–32 VDC. Higher voltages will damage the transmitter. Wiring between the power supply and the Jupiter transmitter should be made using 18–22 AWG shielded twisted pair instrument cable. The transmitter enclosure consists of two compartments. The upper compartment is used to terminate the field wires (wiring termination compartment), and the lower is the electronics compartment. Red (+) Black (-) )+( )-( The Jupiter is offered for use in Class I, Div 1 areas (flammable gasses may be present). Follow the instructions below to complete wiring of the instrument. WARNING! Explosion hazard. Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. An explosion proof (XP) installation potentially has flammable vapors or media present. Covers on instruments in these areas must remain on and tight while power is applied to the instrument. Figure 4 Wiring Diagram Equipment installed in an area classified as Class I, Div 2, reflects that flammable or explosive vapors may be present. 1. 2. 3. 4. 5. 6. To install intrinsically safe wiring, make sure the IS barrier is properly installed in the safe area or suitably installed in a hazardous area (refer to local plant or facility procedures). Complete the wiring from the barrier to the Jupiter transmitter. See Agency Specifications– Intrinsically Safe Installations, Section 2.4.1. Make sure power is off in any junction box which will be exposed to the atmosphere, unless the area has already been sniffed and approved free of flammable vapors. The top cover (field wiring compartment) of the Jupiter transmitter may be removed. Place the cover in a location where dirt will not get on the threads. Connect shield to an earth ground at the power supply. Connect positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. Tighten and check connections, then replace cover. An explosion proof seal is not required unless specifically noted by the local code. Note: All local, state and federal regulations and electrical codes must be adhered to during and after installation. 7. Power may be applied to the instrument when the installation is complete and has been checked by the instrument engineer or safety officer. 8 46-648 Jupiter Magnetostrictive Transmitters 1.6 Configuring the Transmitter The Jupiter transmitter comes configured from the factory with regard to probe, float type, and orientation. Information on configuring the transmitter using a HART communicator is given in Configuration Using HART, Section 1.7. 1.6.1 Operating Parameters Some key information is needed to calibrate the Jupiter transmitter. Complete the configuration information table. See Configuration Information, Section 1.3.4. 1.6.2 Transmitter Display and Keypad The Jupiter transmitter has a liquid-crystal display (LCD) capable of showing two lines of 8 characters each. Transmitter measurements and configuration menu screens are shown on the LCD. The transmitter default display is the measurement screen. It cycles every 5 seconds to display STATUS, LEVEL, %OUTPUT, and LOOP information. The transmitter defaults to this display after 5 minutes if no keystrokes are sensed. The keypad has three arrows used to scroll through the displays and to calibrate the transmitter – the Up and Down Arrow ( ) keys and the Enter ( ) key. ➪ ➪ ➪ Function in Display Mode Arrows ➪ Enter ➪ Up and Down Moves forward and backward in the configuration program from one display to another. Function in Configuration Mode Increases or decreases the value displayed or moves to another choice. Note: Hold arrow key for rapid scrolling. Enters the configuration mode Accepts a value and returns (noted by an exclamation point to the display mode. as the last character in the top display line). ➪ 1.6.3 Password Protection (Default = 0) The Jupiter transmitter is password protected to restrict access to certain portions of the menu structure that affect the operation of the system. When the proper password is entered, an exclamation point (!) appears as the last character of the first line of the display. The password can be changed to any numerical value up to 255. The password is required whenever configuration values are changed. 46-648 Jupiter Magnetostrictive Transmitters 9 The default password installed in the transmitter at the factory is 0 (password disabled). The last step in the configuration menu provides the option to enter a new password. If 0 is entered as a password, the transmitter is no longer password protected and any value in the menu can be altered (except diagnostic values) without entering a confirming password. NOTE: If the password is not known, the menu item New Password displays an encrypted value representing the present password. Call the factory with this encrypted value to determine the actual password. 1.6.4 Menu: Step-By-Step Procedure The following table provides a complete explanation of the software menus displayed by the Jupiter transmitter. Use this table as a step-by-step guide to configure the transmitter. The first column presents the menus shown on the transmitter display. The displays are in the order they would appear if the arrow keys were used to scroll through the menu. The numbers are not shown on the display. They are provided as a reference. The second column provides the actions to take when configuring the transmitter. Additional information or an explanation of an action is given in the third column. Models with one float: Level only calibration — proceed to Section 1.6.4.1 Interface only calibration — proceed to Section 1.6.4.2 Models with two floats: Interface and level calibration — proceed to Section 1.6.4.3 • The loop output will follow the interface layer. • Upper liquid level is for display only. Level and interface calibration — proceed to Section 1.6.4.4 • The loop output will follow overall liquid level. • Interface level is for display only. NOTE: Float 1 is the float nearest to the transmitter head, Float 2 is the second (i.e., for top-mounted units, Float 1 is the top level float and Float 2 is the interface layer float; for bottom-mounted models, Float 1 is the interface float, Float 2 is the top level float). 10 46-648 Jupiter Magnetostrictive Transmitters 1.6.4.1 Measurement Type: Level Only Display 1 2 3 4 Status Level % Output Loop Level xxx.xx % Output xx.xx% Loop xx.xx mA 5 MeasType 6 Units 7 8 9 10 11 12 13 14 15 16 17 Probe Ln xxx.xxlu Set 4mA xxx.xxlu Set 20mA xxx.xxlu Lvl Ofst xxx.xxlu Damping xx.x s Fault 22mA Poll Adr xx Trim 4 xxxx Trim 20 xxxx Loop Tst DeadBand xx.x 18 Snsr Mnt 19 Trim Lvl xx.xx 20 21 22 23 F1 Cnts New Pass Xxx Language (select) Jupiter HT Ver 3.0A Action Comment Transmitter Display Transmitter default display. Status, Level, % Output, and Loop values cycle every 8 seconds. Transmitter Display Level measurement in centimeters or inches Transmitter Display Level as a percentage of loop current span Transmitter Display Loop current output (mA) Select type of measurement Choose Lvl Only Select units of length Choose cm or in Enter exact length of probe 6–420 inches (15.24–1066.8 cm) Enter the PV value for 4 mA point Enter 4 mA point in level units Enter the PV value for 20 mA Enter 20 mA point in level units point Enter the level offset value Changes zero level as referenced from probe tip Enter damping filter time 0–1 second in 0.1 increments 1–25 seconds in 1.0 increments Select loop current under fault condition 3.6 mA, 22 mA or Hold Enter HART polling address number 0–15 Adjust 4 mA point Attach a meter to the output. If the output does not equal 4 mA, adjust the value of the display until the meter reads 4 mA Adjust 20 mA point Attach a meter to the output. If the output does not equal 20 mA, adjust the value of the display until the meter reads 20 mA Enter a mA value Set mA output to a value between 3.6 and 22.0 mA Factory Setting Diagnostic, factory setting Enter mounting type MLI Top (external probe; transmitter top mounted) MLI Bot (external probe; transmitter bottom mounted) Dir Near (NPT, BSP, and 600# or less flanged probe) Dir Ext (flanged probes 900# class and over) Enter value to adjust Level reading -20.00 inches ≤ Trim Lvl ≤ 20.00 inches Display only For factory diagnostic use Enter new password Use up and down keys to select desired value (0–255) Select from English or Spanish Changes display language Display only Product firmware version 46-648 Jupiter Magnetostrictive Transmitters 11 1.6.4.1 Measurement Type: Level Only (cont.) Display 24 25 26 27 28 History (current status) Run Time History Reset Conv Fct xxxxxx Comment Select Yes to display factory parameter menus Enter to view history of exceptions Diagnostic Display Display only Elapsed time since power on; reset to zero with History Reset Press Enter and select yes to clear history Factory parameter Do not adjust 29 Scl Ofst Factory parameter Do not adjust 30 F1Thresh Factory parameter Do not adjust 31 F1 Polar Factory parameter Do not adjust 32 Senstvty Factory parameter Do not adjust 33 Drv Ampl Factory parameter Do not adjust Diagnostic Display Present temperature in electronics compartment (degrees C) Diagnostic Display Maximum electronics temperature recorded (degrees C) Diagnostic Display Minimum electronics temperature recorded (degrees C) 34 35 36 12 DispFact (select) Action ElecTemp xxx C Max Temp xxx c Min Temp xxx C 46-648 Jupiter Magnetostrictive Transmitters 1.6.4.2 Measurement Type: Interface Only Display 1 2 3 4 Status IfcLvl % Output Loop IfcLevel xxx.xx % Output xx.xx% Loop xx.xx mA 5 MeasType 6 Units 7 8 9 10 11 12 13 14 15 16 17 Probe Ln xxx.x Set 4mA xxx.xxlu Set 20mA xxx.xxlu Lvl Ofst xxx.xxlu Damping xx.x s Fault 22mA Poll Adr xx Trim 4 xxxx Trim 20 xxxx Loop Tst DeadBand xx.x 18 Snsr Mnt 19 Trim Ifc xx.xx 20 21 22 23 F1 Cnts New Pass Xxx Language (select) Jupiter HT Ver 3.0A Action Comment Transmitter Display Transmitter default display. Status, Interface Level, % Output, and Loop values cycle every 8 seconds. Transmitter Display Interface level measurement in centimeters or inches Transmitter Display Interface level as a percentage of loop current span Transmitter Display Loop current output (mA) Select type of measurement Choose Ifc Only Select units of length Choose cm or in Enter exact length of probe 6–420 inches (15.24–1066.8 cm) Enter the PV value for 4 mA point Enter 4 mA point in level units Enter the PV value for 20 mA Enter 20 mA point in level units point Enter the level offset value Changes zero level as referenced from probe tip Enter damping filter time 0–1 second in 0.1 increments 1–25 seconds in 1.0 increments Select loop current under fault condition 3.6 mA, 22 mA or Hold Enter HART polling address number 0–15 Adjust 4 mA point Attach a meter to the output. If the output does not equal 4 mA, adjust the value of the display until the meter reads 4 mA Adjust 20 mA point Attach a meter to the output. If the output does not equal 20 mA, adjust the value of the display until the meter reads 20 mA Enter a mA value Set mA output to a value between 3.6 and 22.0 mA Factory Setting Diagnostic, factory setting Enter mounting type MLI Top (external probe; transmitter top mounted) MLI Bot (external probe; transmitter bottom mounted) Dir Near (NPT, BSP, and 600# or less flanged probe) Dir Ext (flanged probes 900# class and over) Enter value to adjust Interface -20.00 inches ≤ Lvl Trim ≤ 20.00 inches reading Display only For factory diagnostic use Enter new password Use up and down keys to select desired value (0–255) Select from English or Spanish Changes display language Display only Product software version 46-648 Jupiter Magnetostrictive Transmitters 13 1.6.4.2 Measurement Type: Interface Only (cont.) Display 24 25 26 27 28 History (current status) Run Time History Reset Conv Fct xxxxxx Comment Select Yes to display factory parameter menus Enter to view history of exceptions Diagnostic Display Display only Elapsed time since power on; reset to zero with history reset Press Enter and select yes to clear history Factory parameter Do not adjust 29 Scl Ofst Factory parameter Do not adjust 30 F1Thresh Factory parameter Do not adjust 31 F1 Polar Factory parameter Do not adjust 32 Senstvty Factory parameter Do not adjust 33 Drv Ampl Factory parameter Do not adjust Diagnostic Display Present temperature in electronics compartment (degrees C) Diagnostic Display Maximum electronics temperature recorded (degrees C) Diagnostic Display Minimum electronics temperature recorded (degrees C) 34 35 36 14 DispFact (select) Action ElecTemp xxx C Max Temp xxx c Min Temp xxx C 46-648 Jupiter Magnetostrictive Transmitters 1.6.4.3 Measurement Type: Interface & Level Display 1 2 3 4 Status IfcLvl % Output Loop IfcLevel xxx.xx % Output xx.xx% Loop xx.xx mA 5 Level 6 MeasType 7 Units 8 9 10 11 12 13 14 15 16 17 18 Probe Ln xxx.x Set 4mA xxx.xxlu Set 20mA xxx.xxlu Lvl Ofst xxx.xxlu Damping xx.x s Fault 22mA Poll Adr xx Trim 4 xxxx Trim 20 xxxx Loop Tst DeadBand xx.x 19 Snsr Mnt 20 Trim Lvl xx.xx 21 Trim Ifc xx.xx Action Comment Transmitter Display Transmitter default display. Status, Interface Level, % Output, and Loop values cycle every 8 seconds. Transmitter Display Interface level measurement in centimeters or inches Transmitter Display Interface level as a percentage of loop current span Transmitter Display Loop current output (mA) Transmitter Display Displays top liquid level Select type of measurement Choose Ifc&Lvl Select units of length Choose cm or in Enter exact length of probe 6–420 inches (15.24–1066.8 cm) Enter the PV value for 4 mA point Enter 4 mA point in level units Enter the PV value for 20 mA Enter 20 mA point in level units point Enter the level offset value Changes zero level as referenced from probe tip Enter damping filter time 0–1 second in 0.1 increments 1–25 seconds in 1.0 increments Select loop current under fault condition 3.6 mA, 22 mA or Hold Enter HART polling address number 0–15 Adjust 4 mA point Attach a meter to the output. If the output does not equal 4 mA, adjust the value of the display until the meter reads 20 mA Adjust 20 mA point Attach a meter to the output. If the output does not equal 4 mA, adjust the value of the display until the meter reads 20 mA Enter a mA value Set mA output to a value between 3.6 and 22.0 mA Factory Setting Diagnostic, factory setting Enter mounting type MLI Top (external probe; transmitter top mounted) MLI Bot (external probe; transmitter bottom mounted) Dir Near (NPT, BSP, and 600# or less flanged probe) Dir Ext (flanged probes 900# class and over) Enter value to adjust Level reading -20.00 inches ≤ Trim Lvl ≤ 20.00 inches Enter value to adjust Interface -20.00 inches ≤ Trim Ifc ≤ 20.00 inches reading 22 F1 Cnts Display only For factory diagnostic use 23 F2 Cnts Display only For factory diagnostic use 46-648 Jupiter Magnetostrictive Transmitters 15 1.6.4.3 Measurement Type: Interface & Level (cont.) Display 24 25 26 27 28 29 30 31 Language (select) Jupiter HT Ver 3.0A DispFact (select) History (current status) Run Time History Reset Conv Fct xxxxxx Comment Enter new password Use up and down keys to select desired value (0–255) Select from English or Spanish Changes display language Display only Product software version Select Yes to display factory parameter menus Enter to view history of exceptions Diagnostic Display Display only Elapsed time since power on; reset to zero with History Reset Press Enter and select yes to clear history Factory parameter Do not adjust 32 Scl Ofst Factory parameter Do not adjust 33 F1Thresh Factory parameter Do not adjust 34 F1 Polar Factory parameter Do not adjust 35 F2Thresh Factory parameter Do not adjust 36 F2 Polar Factory parameter Do not adjust 37 Senstvty Factory parameter Do not adjust 38 Drv Ampl Factory parameter Do not adjust 39 Min Sep Factory parameter Do not adjust Diagnostic Display Present temperature in electronics compartment (degrees C) Diagnostic Display Maximum electronics temperature recorded (degrees C) Diagnostic Display Minimum electronics temperature recorded (degrees C) 40 41 42 16 New Pass Xxx Action ElecTemp xxx C Max Temp xxx c Min Temp xxx C 46-648 Jupiter Magnetostrictive Transmitters 1.6.4.4 Measurement Type: Level & Interface Display 1 2 3 4 Status Level % Output Loop Level xxx.xx % Output xx.xx% Loop xx.xx mA Action Comment Transmitter Display Transmitter default display. Status, Level, % Output, and Loop values cycle every 8 seconds. Transmitter Display Level measurement in centimeters or inches Transmitter Display Level as a percentage of loop current span Transmitter Display Loop current output (mA) 5 IfcLevel Transmitter Display Displays interface level 6 MeasType Select type of measurement Choose Lvl&Ifc 7 Units Select units of length Choose cm or in Enter exact length of probe 6–420 inches (15.24–1066.8 cm) Enter the PV value for 4 mA point Enter 4 mA point in level units 8 9 10 11 12 13 14 15 16 17 18 Probe Ln xxx.x Set 4mA xxx.xxlu Set 20mA xxx.xxlu Lvl Ofst xxx.xxlu Damping xx.x s Fault 22mA Poll Adr xx Trim 4 xxxx Trim 20 xxxx Loop Tst DeadBand xx.x 19 Snsr Mnt 20 Trim Lvl xx.xx 21 Trim Ifc xx.xx Enter the PV value for 20 mA Enter 20 mA point in level units point Enter the level offset value Changes zero level as referenced from probe tip Enter damping filter time 0–1 second in 0.1 increments 1–25 seconds in 1.0 increments Select loop current under fault condition 3.6 mA, 22 mA or Hold Enter HART polling address number 0–15 Adjust 4 mA point Attach a meter to the output. If the output does not equal 4 mA, adjust the value of the display until the meter reads 4 mA Adjust 20 mA point Attach a meter to the output. If the output does not equal 20 mA, adjust the value of the display until the meter reads 20 mA Enter a mA value Set mA output to a value between 3.6 and 22.0 mA Factory Setting Diagnostic, factory setting Enter mounting type MLI Top (external probe; transmitter top mounted) MLI Bot (external probe; transmitter bottom mounted) Dir Near (NPT, BSP, and 600# or less flanged probe) Dir Ext (flanged probes 900# class and over) Enter value to adjust Level reading -20.00 inches ≤ Trim Lvl ≤ 20.00 inches Enter value to adjust Interface -20.00 inches ≤ Trim Ifc ≤ 20.00 inches reading 22 F1 Cnts Display only For factory diagnostic use 23 F2 Cnts Display only For factory diagnostic use 46-648 Jupiter Magnetostrictive Transmitters 17 1.6.4.4 Measurement Type: Level & Interface (cont.) Display 24 25 26 27 28 Language (select) Jupiter HT Ver 3.0A DispFact (select) History (current status) 29 Run Time 30 History Reset 31 Conv Fct xxxxxx Comment Enter new password Use up and down keys to select desired value (0–255) Select from English or Spanish Changes display language Display only Product software version Select Yes to display factory parameter menus Enter to view history of exceptions Diagnostic Display Display only Elapsed time since power on; reset to zero with History Reset Press Enter and select yes to clear history Factory parameter Do not adjust 32 Scl Ofst Factory parameter Do not adjust 33 F1Thresh Factory parameter Do not adjust 34 F1 Polar Factory parameter Do not adjust 35 F2Thresh Factory parameter Do not adjust 36 F2 Polar Factory parameter Do not adjust 37 Senstvty Factory parameter Do not adjust 38 Drv Ampl Factory parameter Do not adjust 39 Min Sep Factory parameter Do not adjust Diagnostic Display Present temperature in electronics compartment (degrees C) Diagnostic Display Maximum electronics temperature recorded (degrees C) Diagnostic Display Minimum electronics temperature recorded (degrees C) 40 41 42 18 New Pass Xxx Action ElecTemp xxx C Max Temp xxx c Min Temp xxx C 46-648 Jupiter Magnetostrictive Transmitters 1.7 Configuration Using HART A HART (Highway Addressable Remote Transducer) remote unit, such as a HART 375 handheld communicator, can be used to provide a communication link to the Jupiter transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are shown on the communicator. In addition, the communicator can be used to configure the transmitter. - The HART communicator may need to be updated to include the Jupiter software (Device Descriptors). Contact your local HART Service Center for additional information. Device manufacturer listed as Magnetrol International. + 1.7.1 Connections A HART communicator can be operated from a remote location by connecting to a remote junction or by connecting directly to the terminal block in the electronics housing of the Jupiter transmitter. Junction R L > 250 Ω - + Control Room Display HART uses the Bell 202 frequency shift key technique of high-frequency digital signals. It operates on the 4–20 mA loop and requires a minimum of 250 Ω load resistance. A typical connection between a communicator and the Jupiter transmitter is illustrated. 1.7.2 HART Display Menu Power Supply Current Meter Figure 5 A typical HART communicator display is an 8-line by 21-character LCD. Usually the bottom line of each menu is reserved for software-defined function keys (F1–F4). For detailed operating information, refer to the instruction manual provided with the HART communicator. The Jupiter transmitter online menu tree is shown in the following illustration. Open the menu by pressing the alphanumeric key 1, Device Setup, to display the secondlevel menu. 1.7.3 HART Revision Table 46-648 Jupiter Magnetostrictive Transmitters HART Version Software HCF Release Date Compatible with Jupiter Dev V2, DD V1 July 2003 Version 2.0A through 2.0B Dev V3, DD V2 July 2006 Version 3.0A and later 19 1.7.4 HART Menu (Jupiter 2.0) 1 2 3 4 5 Device Setup Level % Range Loop Device Variables 1 Calibration 1 Level 2 IfcLvl 2 Basic Setup 3 Advanced Setup 4 Diagnostics 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Measurement Type Level Units Probe Length 4 mA Set Point 20 mA Set Point Level Offset Damping System Fault State Deadband Sensor Mount Trim Level Trim Ifc Level SV is Date/Time/Initials 1 2 3 4 5 6 Tag Descriptor Date Message Poll Address Final asmbly num 1 2 3 4 5 6 7 Trim Loop Current Enter Password Factory Settings Max Temperature Min Temperature 1 2 3 4 5 6 Loop Test Present Status Status History Float1 Counts Float2 Counts Elec Temperature Reset Temperatures New User Password 1 2 3 4 4 mA 20 mA Other End 1 Faults 2 Warnings 1 2 3 4 5 6 7 8 9 10 11 12 13 Orion S/N Device ID Conversion Factor Scale Offset Float1 Threshold Float1 Polarity Float2 Threshold Float2 Polarity Sensitivity Drive Amplitude Min Seperation Factory Param 1 Factory Param 2 1 View History 2 Reset History 5 Review 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Model Manufacturer Orion S/N Firmware Version Coprocessor Version Tag Descriptor Date Message Poll Address Final asmbly num Device ID Measurement Type Level Units Probe Length 4mA Set Point 20mA Set Point Level Offset Damping System Fault State Deadband 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Sensor Mount Trim Level Trim Ifc Level SV is Date/Time/Initials 4 mA Trim Value 20 mA Trim Value Conversion Factor Scale Offset Float1 Threshold Float1 Polarity Float2 Threshold Float2 Polarity Sensitivity Drive Amplitude Min Separation Universal rev Fld dev rev Software rev Num req preams 46-648 Jupiter Magnetostrictive Transmitters 1.8 FOUNDATION Fieldbus Digital Communications 1.8.1 Description FOUNDATION Fieldbus™ is a digital communications system that serially interconnects devices in the field. A Fieldbus system is similar to a Distributed Control System (DCS) with two exceptions: • Although a Fieldbus system can use the same physical wiring as an existing 4–20 mA device, Fieldbus devices are not connected point-to-point, but rather are multidropped on a single pair of wires (referred to as a segment). • Fieldbus is a system that allows the user to distribute control across a network. Fieldbus devices are smart and actually maintain control over the system. Unlike 4–20 mA analog installations in which the two wires carry a single variable (the varying 4–20 mA current), a digital communications scheme such as Fieldbus considers the two wires as a network. The network can carry many process variables as well as other information. The Jupiter transmitter is a FOUNDATION Fieldbus™ registered device that communicates with the H1 Foundation Fieldbus protocol operating at 31.25 kbits/sec. The H1 physical layer is an approved IEC 61158 standard. The illustration below shows a typical Fieldbus installation. An IEC61158 shielded twisted pair wire segment can be as long as 6234 feet (1900 meters) without a repeater. Up to 4 repeaters per segment can be used to extend the distance. The maximum number of devices allowed on a Fieldbus segment is 32 although this depends on the current draw of the devices on any given segment. 6234 feet (1900 meters) maximum PC Power Conditioner Terminator Terminator Power Supply Control Room Typical Fieldbus Installation 46-648 Jupiter Magnetostrictive Transmitters 21 Details regarding cable specifications, grounding, termination, and other network information can be found in IEC 61158 or at www.fieldbus.org. 1.8.2 Benefits The benefits of Fieldbus can be found throughout all phases of an installation: 1. Design/Installation: Connecting multiple devices to a single pair of wires means less wire and fewer I/O equipment. Initial Engineering costs are also reduced because the Fieldbus Foundation requires interoperability, defined as “the ability to operate multiple devices in the same system, regardless of manufacturer, without a loss of functionality.” All Foundation Fieldbus devices must be tested for interoperability by the Fieldbus Foundation. Orion Jupiter device registration information can be found listed under Magnetrol International at www.fieldbus.org. 2. Operation: With control now taking place within the devices in the field, better loop performance and control are the result. A Fieldbus system allows for multiple variables to be brought back from each device to the control room for additional trending and reporting. 3. Maintenance: The self-diagnostics residing in the smart field devices minimizes the need to send maintenance personnel to the field. 1.8.3 Device Descriptions The function of a Fieldbus device is determined by the arrangement of a system of blocks defined by the Fieldbus Foundation. The types of blocks used in a typical User Application are described as follows: Resource Block describes the characteristics of the Fieldbus device such as the device name, manufacturer, and serial number. Transducer Blocks contain information such as calibration data and sensor type. They are used to connect the sensor to the input function blocks. Function Blocks are built into the Fieldbus devices as needed to provide the desired control system behavior. The input and output parameters of function blocks can be linked over the Fieldbus. There can be numerous function blocks in a single User Application. 22 46-648 Jupiter Magnetostrictive Transmitters An important requirement of Fieldbus devices is the interoperability concept mentioned above. Device Description (DD) technology is used to achieve this interoperability. The DD provides extended descriptions for each object and provides pertinent information needed by the host system. DDs are similar to the drivers that your personal computer (PC) uses to operate peripheral devices connected to it. Any Fieldbus host system can operate with a device if it has the proper DDs for that device. The most recent DD and Common File Format (CFF) files can be found on Magnetrol’s web site at magnetrol.com or fieldbus.org. 1.8.4 Intrinsically Safe H1 supports Intrinsic Safety (IS) applications with bus powered devices. To accomplish this, an IS barrier is placed between the power supply in the safe area and the device in the hazardous area. H1 also supports the Fieldbus Intrinsically Safe Concept (FISCO) model which allows more field devices in a network. The FISCO model considers the capacitance and inductance of the wiring to be distributed along its entire length. The stored energy during a fault will be less and more devices are permitted on a pair of wires. Instead of the conservative entity model, which only allows about 90 mA of current, the FISCO model allows a maximum of 112 mA for Class II C installations and 319 mA for Class II B installations. FISCO certifying agencies have limited the maximum trunk length to 1000 meters and spur length to 30 meters because the FISCO model does not rely on standardized ignition curves. The Orion Jupiter is available with an entity IS, FISCO IS, and explosion proof approvals. 46-648 Jupiter Magnetostrictive Transmitters 23 2.0 Reference Information This section presents an overview of the operation of the Jupiter magnetostrictive transmitter, information on troubleshooting common problems, listing of agency approvals, lists of replacement and recommended spare parts, and detailed functional, performance and physical specifications for the instrument. 2.1 Description The Jupiter is a two-wire, 24 VDC level transmitter based on the concept of magnetostrictive level measurement technology. The Jupiter electronics are housed in an ergonomic housing of two tandem compartments angled at a 45° angle for ease of wiring and calibration. The electronics compartment is permanently attached to the probe assembly via an explosion-proof seal. 2.2 Theory of Operation Magnetostrictive level sensors are based on "time-of-flight" technology. Permanent magnets contained within a float device tracks the process liquid as it changes level. The Jupiter probe is fixed within close proximity to this magnetic field. A short current pulse is then applied to a specially designed wire alloy contained within the probe. The interaction of the current pulse and magnetic field cause distortion in a small section of the wire alloy. This in turn creates a vibratory disturbance which begins to travel through the wire at a very constant rate of speed. The disturbance is later detected via a sensing device at the top of the probe and sent to the electronics unit where it is filtered and amplified. Extremely accurate level measurement can thus be obtained precisely measuring the elapsed time between the current pulse (start), and the returned pulse (stop). The Jupiter electronics module processes these signals, and then performs various mathematical operations in order to provide the user with an analog and/or digital representation of the liquid level. MAD E IN USA 24 46-648 Jupiter Magnetostrictive Transmitters 2.3 Troubleshooting The Jupiter transmitter is designed and manufactured for years of trouble free operation over a wide range of conditions. Common transmitter problems are discussed in terms of their symptoms and recommended corrective actions. Caution: Do not rotate the Jupiter electronics enclosure or any threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables. 2.3.1 Troubleshooting Problem Solution Transmitter does not track level (External Mount) Remove transmitter from piping column and test with re-alignment magnet. Run magnet from bottom to top of probe. Check zero and span calibration. If no change in output, consult the factory. (Direct Insertion) Float stuck, Probe bent (Chamber) Float inside the level gauge is moving slow Ensure that the magnetic level indicator is plumb. or not at all. The process fluid being measured may be too viscous and heat tracing may be required to make the material more fluid. The specific gravity of the process fluid and float weight may need to be reverified. The liquid being measured may contain magnetic particles collecting on the magnetic section of the float causing drag. If this happens magnetic trap assemblies can be purchased from the factory. Visual inspection of the float may be required to see if the float has collapsed. LEVEL, % OUTPUT, and LOOP values are all inaccurate. Basic configuration data is questionable. Reconfigure probe length and offset. Ensure the level is accurate. Reconfigure loop values. LEVEL, % OUTPUT, and LOOP values fluctuate. Turbulence, increase damping factor until readings stabilize. Level reading on display is correct, but loop value is stuck at 4 mA. Set poll address to zero 46-648 Jupiter Magnetostrictive Transmitters 25 2.3.2 Status Messages Display Message Action Comment OK None Normal operating mode Initial None Shown at power-up during self check TrimReqd Factory set Loop values are defaults, loop output may be in accurate Consult Factory Cal Reqd Factory set default calibration parameters are in use, level reading may be inaccurate Consult Factory Lo Temp Present temperature in electronics compartment is below -40° F (-40° C) Transmitter may need to be moved to ensure temperature is within specification Hi Temp Present temperature in electronics compartment is above +176° F (+80° C) Transmitter may need to be moved to ensure temperature is within specification Float 2 Fail No level signal detected from float 2 Make sure 2 floats are being used, are not damaged, and within measuring range Float 1 Fail No level signal detected from float 1 Make sure float is not damaged and within measurement range No Signal No signal detected from any float Make sure float is not damaged and within measurement range LoopFail Loop current differs from expected value Consult Factory Snsr Brd Measurement board not responding Consult Factory DfltParm Internal non-volatile parameters have been reset to default values Consult Factory 26 46-648 Jupiter Magnetostrictive Transmitters 2.3.3 Troubleshooting Flowchart Start Unit Equipped with Display? No HART Communications OK? Yes Yes Active HART No Display has Text? No Check Voltage at Terminal Board No Voltage? 3 Yes Check Power Supply and Wiring Yes Reverse Wiring Yes Consult Factory Yes Check Loop Current at terminal Board Some problems could be temporarily solved by power cycling the unit. Please call factory if this problem persists. No Negative Voltage? Yes No Voltage Above 36 Volts? No Faint Display? Voltage < 12V Yes No No Loop Current Above 23 mA? Failure to Operate with Correct Loop Inputs Good Display Yes Remove Electronic Module Loop Current Above 1 mA? Yes No No 2 1 Yes Loop Resistance Wrong? No Replace Electronic Module Replace Terminal Board No Correct Loop Resistance 46-648 Jupiter Magnetostrictive Transmitters Reseat Boards. Check Power Supply and Wiring Display Working? Yes Retest 27 1 Failure to Operate with Correct Loop Inputs Display Working? Reseat Boards Yes Retest No No Check Loop Current at Terminal Board Loop Current Above 23 mA? Yes Remove Electronic Module Loop Current Above 1 mA? Yes No Replace Electronic Module Replace Terminal Board Display Working? 2 Yes Good Display Retest Unit Display Working? No Yes Key Board Responds? No Replace Electronic Module Yes HART Working? Retest Unit Yes Unit has HART? No Yes No Check Loop Current at Wiring Board Loop Current 22 - 4.0 mA? Adjust 4 and 20 mA No Correct Address Yes Address Correct? Unit with Display Communicates No Yes 4 Replace Electronic Module continued on next page ➥ 28 46-648 Jupiter Magnetostrictive Transmitters 4 Unit with Display Communicates 3 Corrupt Display Text? Yes Replace Electronic Module Yes No Level Signal Unit with Display Communicates No Error Displayed? Error Codes No No Yes Yes Reload all Parameters Yes Out of Calib Consult Factory No Float is not detected Analog Loop Correct? Check Offset and 4-20 mA Set Points Trim 4-20 mA No Check probe length Retest No Same Error Message? Yes Yes No Display Reading Correctly? Yes 46-648 Jupiter Magnetostrictive Transmitters Replace Electronic Module Call Factory 29 2.4 Agency Drawing/Specifications 2.4.1 Agency Drawing 30 46-648 Jupiter Magnetostrictive Transmitters 2.4.1 Agency Drawing 46-648 Jupiter Magnetostrictive Transmitters 31 2.4.2 Agency Specifications – Explosion Proof Installation Factory Sealed: This product has been approved by Factory Mutual Research (FM) and Canadian Standards Association (CSA) as a Factory Sealed device. NOTE: Factory Sealed: No Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. However, an Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. Caution: Grounding (+) will cause faulty operation, but will not cause permanent damage. Caution: Do not rotate the Jupiter electronics enclosure or any threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables. 2.4.3 Agency specifications ATEX Intrinsically safe Entity parameters 4–20 mA: Ui 28.4 Ii = 94 mA Pi = 0.67@ Ci = 2.2 nF Li = 3µH Entity parameters Fieldbus Fisco: Ui = 17.5V Ii=380mA Pi = 5.32W Ci = 0.705 nF Li = 3µH 2.4.4 Special Conditions of Safe Use 1. Symbol X – Symbol X - The temperature class T6 of this apparatus may be affected if the temperature of the measured fluid (or the process) exceeds 70°C. 2.5 Maintenance 2.5.1 Keep Control Clean Periodic inspections are a necessary means to keep your level control in good working order. This control is a safety device to protect the valuable equipment it serves. If the process liquid is clean (no solids or deposits), the MLI should require minimum maintenance. If the process liquid is dirty (solids and deposits), it is recommended the external cage be isolated from the process and flushed periodically. For complete cleaning, drain the unit, remove the bottom flange and float, inspect cage and float for buildup and clean if required. 32 46-648 Jupiter Magnetostrictive Transmitters 2.6 Replacement Parts 2.6.1 Parts Identification Item Description ➀ Part Number Electronic module Display and HART 031-2839-001 Display & FOUNDATION fieldbus ➁ ™ 031-2840-001 Terminal board HART 030-9151-001 FOUNDATION fieldbus 030-9151-004 ™ ➂ O-ring (Viton ) 012-2201-237 Aluminum housing cover without glass 004-9193-002 Aluminum housing cover with glass 036-4410-003 ® ➃ ➄ ➂ ➃ ➁ ➄ ➂ ➀ Replacement Parts Diagram 46-648 Jupiter Magnetostrictive Transmitters 33 2.7 Specifications 2.7.1 Performance Accuracy ±0.015" Repeatability ±0.005% of full span or 0.005" (0.127 mm) (whichever is greater) Linearity 0.020% of full span or 0.031" (0.794 mm) (whichever is greater) Maximum level rate of change 6 inches per second (models with HART) Response time 0.1 second Warm-up <5 second Upper dead zone None Lower dead zone <2" (5 cm), SIL 2: <5" (13 cm) Ambient temperature range Process temperature Transmitter: -40° to +175° F (-40° to +80° C) LCD: -10° to +160° F (-20° to +70° C) External Mount: -40° to +248° F (-40° to +120° C) -320° to +850° F (-195° to +455° C) (with factory insulated MLI) Direct Insertion: -40° to +200° F (-40° to +95° C) -40° to +500° F (-40° to +260° C) (high temperature probe) Humidity 0 to 99% non-condensing Electromagnetic compliance EN 61326 Environmental protection compliance EN 60654-1 Drop protection compliance EN 50178 Surge Protection Compliance EN 61326 (1000 V) Maximum Pressure (Direct Insertion) 1700 psig @ +100° F (117 bar @ +38° C) (limited to the pressure rating of the selected flange or float) 34 46-648 Jupiter Magnetostrictive Transmitters 2.7.2 Functional Measured variables Continuous liquid level Input power (at terminals) 12-28 VDC Signal output ➀ 4–20 mA 4–20 mA with HART 5.0 NAMUR NE 43 compliant with 3.8 to 21.5 mA useable range Loop resistance 620 maximum ohms @ 24 VDC—refer to chart below Power consumption 0.7 watt, refer to chart below Damping 0 to 25 seconds Error signal 3.6 or 22 mA, field selectable User interface 3-button keypad, HART communicator, AMS software, PACTware™ or FOUNDATION Fieldbus Display 2-line × 8-character LCD in inches or cm, mA, and % of level Resolution Analog: Digital: 0.01 mA 0.01 units Span 6 to 400 inches (999 cm) SIL 2 Safe Failure Fraction (SFF) 90.7% (consult factory for SIL safety manual) ➀ See Bulletin 46-649 for FOUNDATION Fieldbus output 1200 20.5 mA 1000 800 Ω 620 600 400 200 24 VDC 0 11 0 10 20 30 40 VDC Power Consumption 2.7.3 Physical Enclosure type Dual compartment Enclosure material Sand cast aluminum grade 356 HT or 316 stainless steel Enclosure finish Baked on polymer powder coat Enclosure rating NEMA 4X7/9, IP 66 Sensor material 316 stainless steel Sensor length 6 to 400 inches (15 to 999 centimeters) 46-648 Jupiter Magnetostrictive Transmitters 35 Inches (mm) 8.00 (203) 11.5 (292) 11 (279) 12.5 (318) 8 (203) 11.5 (292) Flanged or NPT Connection Direct Insertion Top Mount Top Mount Offset Top Mount Offset High Temperature Bend 11.5 (292) 11 (279) 12.5 (318) 8 (203) MAD E IN USA Bottom Mount Offset 36 MAD E IN USA MAD E IN USA MAD E IN USA MAD E IN USA Bottom Mount Offset High Temperature Bend MAD E IN USA Gemini – Bottom Mount Offset and Secondary Transmitter 46-648 Jupiter Magnetostrictive Transmitters Glossary Accuracy The maximum positive and negative % deviation from the actual value over the total span. ANSI American National Standards Institute. CSA Canadian Standards Association Canadian, third party agency that qualifies the safety of electrical equipment. Damping The mathematical averaging of a meter and/or output signal to stabilize the effects of a noisy process due to surface turbulence. Default Values The main position of the menu structure that displays the primary measurement values of LEVEL, % OUTPUT, and LOOP. The transmitter returns to this position after 5 minutes of inactivity. DVM/DMM Digital Volt Meter/Digital Multimeter. Electromagnetic Energy The radiation that travels through space as electric and magnetic fields varying with position and time. Examples in increasing frequency: radio waves, microwave, infrared light, visible light, ultraviolet light, x-rays, gamma waves, and cosmic waves. EM See Electromagnetic Energy. EMI Electromagnetic Interference Electrical noise caused by electromagnetic fields that may affect electrical circuits, particularly low-power electronic devices. EN European Normal Committee guidelines in EC countries that take precedence over local, country guidelines. Ergonomic A mechanism that considers human capability in its design or function. Explosion-Proof Enclosure An enclosure designed to withstand an explosion of gas or vapor within it and prevent the explosion from spreading outside the enclosure. Fault A defect or failure in a circuit. The current (mA) value unit defaults to 3.6, 22, or Hold when a diagnostic condition occurs. Feedthrough A small, connecting cavity between the main housing compartments, carrying the cable that supplies the operating energy to the measurement circuitry and returns the output value proportional to level. This cavity is potted to maintain the environmental isolation between the two compartments. FM Factory Mutual American, third party agency that qualifies the safety of electrical equipment. FSK Frequency Shift Keying. Ground An electrical connection to the Earth’s potential that is used as a reference for the system and electrical safety. Grounded A state where no electrical potential exists between the ground (green) connection on the transmitter and the Earth or system ground. 46-648 Jupiter Magnetostrictive Transmitters HART Highway Addressable Remote Transducer. Protocol that uses the Bell 202 frequency shift keying (FSK) method to superimpose low level frequencies (1200/2000 Hz) on top of the standard 4–20 mA loop to provide digital communication. HART ID See Poll Address. Hazardous Area An area where flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures. IEC International Electrotechnical Commission Organization that sets international standards for electrical devices. Increased Safety Designs and procedures that minimize sparks, arcs, and excessive temperatures in hazardous areas. Defined by the IEC as Zone 1 environments (Ex e). Interface: Electrical A boundary between two related, electronic circuits. Interface: Process A boundary between two or more immiscible liquids. Intrinsic Safety A design or installation approach that limits the amount of energy that enters a hazardous area to eliminate the potential of creating an ignition source. Level The present reading of the height of material in a vessel. Linearity The worst case error calculated as a deviation from a perfect straight line drawn between two calibration points. Loop The present reading of the 4–20 mA current output. Low Voltage Directive A European Community requirement for electrical safety and related issues of devices using 50-1000 VDC or 75-1500 VAC. Magnetic Level Indicator a magnetically coupled, liquid level indicator which isolates the process in a sealed non-magnetic piping column. Contrasting colored flags provide indication of level. Magnetostrictive Utilizing the Wiedemann effect to create a mechanical torsion or twist in a ferromagnetic wire which occurs as a result of the interaction between an electrical pulse on the wire and a magnetic field from the float. Measured Value The typical level measurement values used to track the level of a process: Level, % Output, and Loop. Media The liquid material being measured by the level transmitter. Multidrop The ability to install, wire, or communicate with multiple devices over one cable. Each device is given a unique address and ID. 37 Nonhazardous Area An area where no volatile mixtures of vapors/gas and oxygen will be found at any time. Also called General Purpose Area. Non-incendive Equipment and wiring which in its normal operating condition is incapable of igniting a specific hazardous atmosphere or hazardous dust layer. Offset The distance from the bottom of the tank to the bottom of the probe. Password A numerical value between 0 and 255 that protects stored configuration data from unauthorized manipulation. Percent (%) Output The present reading as a fraction of the 16mA scale (4–20mA). Poll Address A number between 1 and 15 which sets an address or location of a device in a multi-drop loop. Probe A waveguide that propagates an electromagnetic pulse from the top of the tank into the process fluid. Probe Length Exact measurement from the bottom of the process thread connection to the very bottom of the probe. Range A value related to probe length (factory setting). Repeatability The maximum error between two or more output readings of the same point. RFI Radio Frequency Interference Electrical noise that can have an adverse affect on electrical circuits, particularly low-power devices. Span The difference between the upper and lower limits of the range. Specific Gravity (SG) The ratio of the density of a material to the density of water at the same conditions. Tst Loop Test Loop Built-in system capability to test/calibrate a loop (or separate loop device) by driving the transmitter output to a particular value. Trim 4/Trim 20 Built-in system capability to fine tune the 4 mA and 20 mA points so the transmitter output corresponds exactly to user’s meter, DCS input, etc. Two Wire An electrical instrument design that uses one set of wires to provide both the supply power and process measurement signal. The process measurement is achieved by varying the current of the loop. Also called Loop Powered. Units The engineering units used to measure level in the system. The choices are in (inches) and cm (centimeters). 38 46-648 Jupiter Magnetostrictive Transmitters Jupiter Magnetostrictive Transmitter Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Value Vessel Name Vessel # Media & Dielectric Tag # Serial # TROUBLESHOOTING Measurement Type Correct Value Incorrect Value Units Probe Length 4 mA Point 20 mA Point Level Offset Damping Fault Choice HART Poll Address Trim 4 mA Trim 20 mA Loop Test Deadband Sensor Mount Trim Level Trim Interface Conversion Factor Scale Offset Float 1 Threshold Float 1 Polarity Float 2 Threshold Float 2 Polarity Sensitivity Drive Amplitude Minimum Separation # of Counts Software Version New Password Name 46-648 Jupiter Magnetostrictive Transmitters Date/Time 39 ASSURED QUALITY & SERVICE COST LESS Service Policy Return Material Procedure Owners of Magnetrol/Orion Instruments controls may request the return of a or any part of an instrument for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Instruments returned under our service policy must be returned by prepaid transportation. Magnetrol/Orion will repair or replace the control at no cost to the purchaser (or owner) other than transportation if: So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorization” (RMA) number be obtained from the factory, prior to the material's return. This is available through Magnetrol/Orion’s local representative or by contacting the factory. Please supply the following information: 1. Returned within the warranty period; and 2. The factory inspection finds the cause of the claim to be covered under the warranty. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment. In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new instrument, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the instrument to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty. 1. 2. 3. 4. 5. Company Name Description of Material Serial Number Reason for Return Application Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory. A Material Safety Data Sheet (MSDS) must accompany material that was used in any media. All shipments returned to the factory must be by prepaid transportation. All replacements will be shipped F.O.B. factory. No claims for misapplication, labor, direct or consequential damage will be allowed. 705 Enterprise Street • Aurora, Illinois 60504-8149 • 630-969-4000 • Fax 630-969-9489 [email protected] • www.magnetrol.com 2105 Oak Villa Boulevard • Baton Rouge, Louisiana 70815 • 225-906-2343 • Fax 225-906-2344 • www.orioninstruments.com Copyright © 2015 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. HART® is a registered trademark of the HART Communication Foundation PACTware™ is trademark of PACTware Consortium CSA logotype is a registered trademark of Canadian Standards Association Viton® is a registered trademarks of DuPont Performance Elastomers. Hastelloy® is a registered trademark of Haynes International, Inc. Monel® is a registered trademark of Special Metals Corporation (Formerly Inco Alloys International) Tri-Clamp® is a registered trademark of Ladish Co. ©2006 Fieldbus Foundation BULLETIN: 46-648.8 EFFECTIVE: November 2015 SUPERSEDES: August 2010