Enhanced Model 705 Software v3.x Installation and Operating Manual Guided Wave Radar Level Transmitter Read this Manual Before Installing This manual provides information on the Eclipse transmitter. It is important that all instructions are read carefully and followed in sequence. The QuickStart Installation instructions are a brief guide to the sequence of steps for experienced technicians to follow when installing the equipment. Detailed instructions are included in the Complete Installation section of this manual. Conventions Used in this Manual Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings. NOTES Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer. WARNING! Explosion hazard. Do not connect or dis- connect designs rated Explosion proof or Non-incendive unless power has been switched off and/or the area is known to be non-hazardous. Low Voltage Directive For use in Installations Category II, Pollution Degree 2. If equipment is used in a manner not specified by the manufacturer, protection provided by equipment may be impaired. Notice of Copyright and Limitations Magnetrol & Magnetrol logotype and Eclipse are registered trademarks of Magnetrol International. Copyright © 2011 Magnetrol International, Incorporated. All rights reserved. Magnetrol reserves the right to make changes to the product described in this manual at any time without notice. Magnetrol makes no warranty with respect to the accuracy of the information in this manual. Cautions Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. WARNINGS Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. Safety Messages The Eclipse system is designed for use in Category II, Pollution Degree 2 installations. Follow all standard industry procedures for servicing electrical and computer equipment when working with or around high voltage. Always shut off the power supply before touching any components. Although high voltage is not present in this system, it may be present in other systems. Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety procedures when working with electrostatic sensitive components. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Warranty All Magnetrol electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment. If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation. Magnetrol shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol products. Quality Assurance The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service. The Magnetrol quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available. 57-600 Eclipse Guided Wave Radar Transmitter Eclipse Guided Wave Radar Transmitter Table of Contents 1.0 QuickStart Installation 1.1 Getting Started..........................................................4 1.1.1 Equipment and Tools .....................................4 1.1.2 Configuration Information.............................5 1.2 QuickStart Mounting................................................5 1.2.1 Probe..............................................................5 1.2.2 Transmitter.....................................................6 1.3 QuickStart Wiring ....................................................6 1.4 QuickStart Configuration .........................................7 2.0 Complete Installation 2.1 Unpacking ................................................................8 2.2 Electrostatic Discharge (ESD) Handling Procedure...8 2.3 Before You Begin.......................................................9 2.3.1 Site Preparation ..............................................9 2.3.2 Equipment and Tools .....................................9 2.3.3 Operational Considerations............................9 2.4 Mounting..................................................................9 2.4.1 Installing a Coaxial Probe.............................10 2.4.1.1 To install a coaxial probe.......................10 2.4.2 Installing a Twin Rod Probe .........................11 2.4.2.1 To install a rigid twin rod probe............11 2.4.2.2 To install a Model 7x7 standard flexible twin rod probe ..........................12 2.4.3 Installing a Single Rod Probe .......................12 2.4.3.1 Installing a rigid probe ..........................13 2.4.3.2 Installing a flexible probe ......................13 2.4.4 Installation Guidelines– Models 7x2/7x5 Bulk Solids Probes .............14 2.4.4.1 Applications ..........................................14 2.4.4.2 Mounting recommendations .................14 2.4.4.3 To install a bulk solids twin rod probe ..14 2.4.4.4 To install a bulk solids single rod probe 15 2.4.5 Installing the Transmitter .............................16 2.4.5.1 Integral Mount......................................16 2.4.5.2 Remote Mount......................................16 2.5 Wiring ....................................................................17 2.5.1 General Purpose or Non-Incendive (CI I, Div 2) .................................................17 2.5.2 Intrinsically Safe ...........................................18 2.5.3 Explosion Proof............................................18 2.6 Configuring the Transmitter....................................19 2.6.1 Operating Parameters ...................................19 2.6.2 Setting Up for Bench Configuration ............19 2.6.3 Transmitter Display and Keypad ..................20 2.6.4 Password Protection (Default = 0)................20 2.6.5 Model 705 Menu: Step-By-Step Procedure ..21 2.6.5.1 Measurement Type: Level Only.............21 2.6.5.2 Measurement Type: Level and Volume ..24 2.6.5.3 Measurement Type: Interface Level .......27 2.6.5.4 Measurement Type: Interface and Volume.30 57-600 Eclipse Guided Wave Radar Transmitter 2.6.6 Offset Description........................................33 2.6.7 Strapping Table Description .........................34 2.7 Configuration Using HART® ..................................35 2.7.1 Connections .................................................35 2.7.2 Display Menu...............................................35 2.7.3 HART Menu – Model 705 3.x ....................36 2.7.4 HART Revision Table ..................................37 2.8 FOUNDATION fieldbus™ Digital Communications ...37 2.8.1 Description ..................................................37 2.8.2 Benefits ........................................................38 2.8.3 Device Configuration...................................39 2.8.4 Intrinsically Safe ...........................................39 3.0 Reference Information 3.1 Description .............................................................40 3.2 Theory of Operation...............................................40 3.2.1 Micropower Impulse Radar ..........................40 3.2.2 Interface Detection.......................................41 3.2.3 Time Domain Reflectometry (TDR)............42 3.2.4 Equivalent Time Sampling (ETS).................42 3.3 Troubleshooting ......................................................43 3.3.1 Troubleshooting System Problems................43 3.3.2 Status Messages ............................................44 3.3.3 Troubleshooting Applications .......................46 3.3.3.1 Model 705 (Level Application) .............46 3.3.3.2 Model 705 (Interface Application) ........46 3.3.3.3 Model 705 (Single Rod Application) .........47 3.4 Agency Approvals....................................................48 3.4.1 Agency Specifications (XP Installation) ........48 3.4.2 Agency Specifications (IS Installation)..........49 3.4.3 Agency Specifications (FOUNDATION fieldbus) .50 3.5 Parts ........................................................................51 3.5.1 Replacement Parts ........................................51 3.5.2 Recommended Spare Parts ...........................51 3.6 Specifications ..........................................................52 3.6.1 Functional ....................................................52 3.6.1.1 O-ring (Seal) Selection Chart................52 3.6.2 Performance (Model 705) ............................53 3.6.3 Performance (Model 705 Interface)..............54 3.6.4 Process Conditions .......................................54 3.6.5 Probe Specifications......................................55 3.6.6 Physical ........................................................56 3.7 Model Numbers......................................................60 3.7.1 Transmitter...................................................60 3.7.2 Probe............................................................61 Glossary ................................................................................64 Model 705 Configuration Data Sheet ..................................66 1.0 QuickStart Installation The QuickStart Installation procedures provide the key steps for mounting, wiring, and configuring the Eclipse level transmitter. These procedures are intended for experienced installers of electronic level measurement instruments. See Complete Installation, Section 2.0, for detailed installation instructions. WARNING: The Model 7xD, 7xG, 7xR or 7xT overfill probes should be used for Safety Shutdown/Overfill applications. All other Guided Wave Radar probes should be installed so the maximum overfill level is a minimum of 6" (150 mm) below the process connection. This may include utilizing a nozzle or spool piece to raise the probe. Consult factory to ensure proper installation. 1.1 Getting Started Before beginning the QuickStart Installation procedures, have the proper equipment, tools, and information available. 1.1.1 Equipment and Tools • Open-end wrenches or adjustable wrench to fit the process connection size and type. Coaxial probe 11⁄2" (38 mm), twin rod probe 17⁄8" (47 mm), transmitter 11⁄2" (38 mm). A torque wrench is highly desirable. • Flat-blade screwdriver • Cable cutter and 3⁄32" (2.5 mm) hex wrench (Flexible probes only) • Digital multimeter or digital volt/ammeter • 24 VDC power supply, 23 mA minimum 4 57-600 Eclipse Guided Wave Radar Transmitter 1.1.2 Configuration Information Some key information is needed to configure the Eclipse transmitter. Complete the following operating parameters table before beginning configuration. Display Probe Model Probe Mount _____________ What units of measurement will be used? (inches, centimeters, feet or meters) Loop Control Set 4.0 mA Is the probe mounted NPT, BSP, or flange? Level Units Dielectric _____________ What is the desired measurement? Choices are: Level only, volume, interface level or interface level and volume. _____________ Level Offset Answer Measurement Type Probe Length Question What probe model is listed on the model information? (first four digits of probe model number) Set 20.0 mA (AI block parameter. Not selectable at transmitter on Model 705 Fieldbus) _____________ What probe length is listed on the model information? _____________ The desired level reading when the liquid is at the end of the probe. _____________ What is the dielectric constant range of the process medium? (Upper layer dielectric for interface applications) _____________ Is the output current to be controlled by level or volume? _____________ What is the 0% reference point for the 4.0 mA value? (EU_0 value for FOUNDATION Fieldbus) _____________ What is the 100% reference point for the 20.0 mA value? (EU_100 value for FOUNDATION Fieldbus) _____________ (Top 6" (152 mm) of Single Rod probes is within Blocking Distance) 1.2 QuickStart Mounting NOTE: Confirm the configuration style and process connection size/type of the Eclipse transmitter. Ensure it matches the requirements of the installation before continuing with the QuickStart installation. Confirm the model and serial numbers on the nameplates of the Eclipse probe and transmitter are identical. NOTE: For applications using the Model 7xS steam probe, it is mandatory to keep the transmitter and probe matched as a set. 1.2.1 Probe Carefully place the probe into the vessel. Align the probe process connection with the threaded or flanged mounting on the vessel. 57-600 Eclipse Guided Wave Radar Transmitter 5 1.2.2 Transmitter Tighten the hex nut of the probe process connection or flange bolts. NOTE: Leave the plastic protective cap in place until ready to install the transmitter. Do not use sealing compound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton® O-ring. Remove the protective plastic cap from the top of the probe and store for future use. Make sure the top probe connector (female socket) is clean and dry. Clean with isopropyl alcohol and cotton swabs if necessary. Place the transmitter on the probe. Align the universal connection at the base of the transmitter housing with the top of the probe. Hand-tighten the connection. Rotate the transmitter so that it is in the most convenient position for wiring, configuring, and viewing. Using a 11⁄2" (38 mm) wrench, tighten the universal connection on the transmitter 1⁄4 to 1⁄2 turn beyond hand-tight. A torque wrench is highly recommended to obtain 45 ft-lbs. This is a critical connection. DO NOT LEAVE HAND-TIGHT. NOTE: Universal connector can be supplied with lock screws for applications with significant vibration. Contact factory for additional information. Black (-) Red (+) 1.3 (+) (-) QuickStart Wiring WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. NOTE: Ensure that the electrical wiring to the Eclipse transmitter is complete and in compliance with all regulations and codes. 1. Remove the cover of the upper wiring compartment of the transmitter. 2. Attach a conduit fitting and mount the conduit plug in the spare opening. Pull the power supply wire through the conduit fitting. 3. Connect shield to an earth ground at power supply. 4. Connect an earth ground to the nearest green ground screw. (Not shown in illustration.) 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. For Explosion Proof Installations, see Wiring, Section 2.5.3. 6. Replace the cover and tighten. 6 57-600 Eclipse Guided Wave Radar Transmitter QuickStart Configuration Up 4. 6. 7. 5. Down 2. 3. Enter 1. The Eclipse transmitter comes configured with default values from the factory but can be reconfigured in the shop (disregard any fault messages due to unattached probe). The minimum configuration instructions required in the field follow. Use the information from the operating parameters table in Section 1.1.2 before beginning configuration. Power up the transmitter. The display changes every 5 seconds to show one of four values: Status, Level, %Output, and Loop current. Remove the cover of the lower electronic compartment. Use the Up or Down Arrow ( ) keys to move from one step of the configuration program to the next step. Press the Enter Arrow ( ) key. The last LvlUnits! character in the first line of the display xxx changes to an exclamation point (!). Use the Up or Down Arrow ( ) keys to increase or decrease the value in the display or to scroll through the choices. Press the Enter Arrow ( ) key to accept a value and move to the next step of the configuration program (the default password is 0). After entering the last value, allow 10 seconds before removing power from the transmitter. 1.4 The following configuration entries are the minimum required for configuration (the default password is 0 from the LCD/keypad). 2 Probe Mount 9 20 mA (100% Point) 1 Probe Model 7 Dielectric of Medium 8 4 In or Cm 5 Probe Length 4 mA Level (0%-point) PrbModel (select) Select the Probe Model to be used Model 705: 7xA-x, 7xB-x, 7xD-x, 7xE-x, 7xF-F, 7xF-P, 7xF-4, 7xF-x, 7xJ-x, 7xK-x, 7xP-x, 7xR-x, 7xS-x, 7xT-x, 7x1-x, 7x2-x, 7x5-x, 7x7-x PrbMount (select) Select the type of Probe Mounting to vessel (NPT, BSP, or flange). MeasType (select) Select from Level Only, Level and Volume, Interface Level or Interface Level and Volume. Lvl Units xxx Probe Ln xxx.x LvlOfst xxx.x Enter the Level Offset value. Refer to Section 2.6.6 for further information. (The unit is shipped from the factory with offset = 0; i.e., all measurements are referenced to the bottom of the probe). Dielctrc (select) Enter the Dielectric range for the material to be measured. Set 4mA xxx.x Enter the level value (0%-point) for the 4 mA point. Level Offset 6 NOTE: A small transition zone (0–6") may exist at the top and bottom of the probe. See Specifications, Section 3.6. 57-600 Eclipse Guided Wave Radar Transmitter Select the Units of measurement for the level readout (inches, cm, feet or meters). Not included on Model 705 Fieldbus. Enter the exact Probe Length as printed on the probe nameplate. Enter the level value (100%-point) for the 20 mA point. Set 20mA xxx.x 7 2.0 Complete Installation This section provides detailed procedures for properly installing and configuring the Eclipse Guided Wave Radar Level Transmitter. 2.1 Unpacking Unpack the instrument carefully. Make sure all components have been removed from the packing material. Check all the contents against the packing slip and report any discrepancies to the factory. Before proceeding with the installation, do the following: • Inspect all components for damage. Report any damage to the carrier within 24 hours. • Make sure the nameplate model number on the probe and transmitter agree with the packing slip and purchase order. • Record the model and serial numbers for future reference when ordering parts. Model Number Serial Number 2.2 Electrostatic Discharge (ESD) Handling Procedure Magnetrol electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments. • • • • 8 The following steps are recommended to reduce the risk of component failure due to electrostatic discharge. Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil. Do not place boards on foam packing materials. Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is recommended. Handle circuit boards only by the edges. Do not touch components or connector pins. Make sure that all electrical connections are completely made and none are partial or floating. Ground all equipment to a good, earth ground. 57-600 Eclipse Guided Wave Radar Transmitter 2.3 Before You Begin 2.3.1 Site Preparation Each Eclipse transmitter is built to match the specific physical specifications of the required installation. Make sure the probe connection is correct for the threaded or flanged mounting on the vessel or tank where the transmitter will be placed. See Mounting, Section 2.4. Make sure that the wiring between the power supply and Eclipse transmitter are complete and correct for the type of installation. See Specifications, Section 3.6. When installing the Eclipse transmitter in a general purpose or hazardous area, all local, state, and federal regulations and guidelines must be observed. See Wiring, Section 2.5. 2.3.2 Equipment and Tools • • • • No special equipment or tools are required to install the Eclipse transmitter. The following items are recommended: Open-end wrenches or adjustable wrench to fit the process connection size and type. Coaxial probe 11⁄2" (38 mm), twin rod probe 17⁄8" (47 mm), transmitter 11⁄2" (38 mm). A torque wrench is highly desirable. Flat-blade screwdriver Digital multimeter or digital volt/ammeter 24 VDC power supply, 23 mA 2.3.3 Operational Considerations Operating specifications vary based on Probe model number. See Specifications, Section 3.6. 2.4 Mounting The Eclipse transmitter can be mounted to a tank using a variety of process connections. Generally, either a threaded or flanged connection is used. For information about the sizes and types of connections available, see Probe Model Numbers, Section 3.7.2. NOTE: Do not place insulating material around any part of the Eclipse transmitter including the probe flange as this may cause excessive heat buildup. Make sure all mounting connections are properly in place on the tank before installing the probe. Compare the nameplate on the probe and transmitter with the product information; make sure the Eclipse probe is correct for the intended installation. 57-600 Eclipse Guided Wave Radar Transmitter 9 WARNING! The Model 7xD, 7xR or 7xT overfill probes should be used for Safety Shutdown/Overfill applications. All other Guided Wave Radar probes should be installed so the maximum overfill level is a minimum of 6" (150 mm) below the process connection. This may include utilizing a nozzle or spool piece to raise the probe. Consult factory to ensure proper installation. WARNING! Do not disassemble probe when in service and under pressure. 2.4.1 Installing a Coaxial Probe (Models 7xA, 7xD, 7xG, 7xP, 7xR, 7xS, and 7xT) • • • • • Before installing, make sure the: Model and serial numbers on the nameplates of the Eclipse probe and transmitter are identical. Probe has adequate room for installation and has unobstructed entry to the bottom of the vessel. The Model 7xD (High Temp./High Pressure) probe, Model 7xP (High Pressure) probe, Model 7xR (Overfill) probe, Model 7xS (Steam) probe and Model 7xT (Interface) probe require added clearance. See Physical Specifications, Section 3.6.6. Process temperature, pressure, dielectric, and viscosity are within the probe specifications for the installation. See Specifications, Section 3.6. Model 7xD (High Temp./High Pressure) probes should be handled with extra care due to the ceramic spacers used throughout their length. Model 7xG (caged GWR) probes should be handled with extra care. Only handle these probes by the flanges. 2.4.1.1 To install a coaxial probe: Make sure the process connection is at least 3⁄4" NPT or a flanged mounting. Carefully place the probe into the vessel. Align the gasket on flanged installations. Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. NOTE: If the transmitter is to be installed at a later time, do not remove the protective cap from the probe. Do not use sealing compound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton® O-ring. NOTE: For applications using the Model 7xS steam probe, it is mandatory to keep the transmitter and probe matched as a set. 10 57-600 Eclipse Guided Wave Radar Transmitter 2.4.2 Installing a Twin Rod Probe (Models 7xB, 7x5, and 7x7) Before installing, make sure the: • Model and serial numbers on the nameplates of the Eclipse probe and transmitter are identical. • Probe has adequate headroom for installation and has unobstructed entry to the bottom of the vessel. • Process temperature, pressure, dielectric, viscosity, and media buildup are within the probe specifications for the installation. See Specifications, Section 3.6. Nozzles: The 7xB/7x5/7x7 Twin Rod probes may be susceptible to objects that are in close proximity. The following rules should be followed for proper application: 1. Nozzles should be 3" (80 mm) diameter or larger. 2. 7xB/7x5/7x7 Twin Rod probes should be installed such that the active rod is >1" (25 mm) from metallic objects such as pipes, ladders, etc., (a bare tank wall parallel to the probe is acceptable). 2.4.2.1 To install a rigid twin rod probe: Active probe rod Inactive probe rod Make sure the process connection is at least 2" NPT or a flanged mounting. Make sure that there is at least 1" (25 mm) spacing between the active probe rod and any part of the tank (walls, stillwell, pipes, support beams, mixer blades, etc.). Minimum stillwell diameter for Twin Rod probe is 3". Carefully place the probe into the vessel. Align the gasket on flanged installations. Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. Probe can be stabilized by attaching the inactive probe rod to vessel. NOTE: If the transmitter is to be installed at a later time, do not remove the protective cap from the probe. Do not use sealing compound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton® O-ring. 57-600 Eclipse Guided Wave Radar Transmitter 11 2.4.2.2 To install a Model 7x7 standard flexible twin rod probe: Make sure the process connection is at least 2" NPT or a flanged mounting. Make sure that there is at least 1" (25 mm) spacing between the active probe rod and any part of the tank (walls, stillwell, pipes, support beams, mixer blades, etc.). Minimum stillwell diameter for Twin Rod probe is 3". Carefully place the probe into the vessel. Align the gasket on flanged installations. Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. ➃➄ ➀ ➁ ➂ ➅ Probe can be shortened in the field: ➅ 1 0.50" (13 mm) Ø 3 2 4 a. Raise the weight (1) to expose the two securing devices (2). b. Loosen the two #10-32 set screws (3) on both securing devices using a 3⁄32" (2.5 mm) hex wrench and slide the securing devices off of the probe. c. Slide the TFE weight off of the probe. d. Cut and remove the required cable (4) length. e. Remove 31⁄2" of the rib between the two cables. f. Strip 5⁄8" (16 mm) of coating from the two cables. g. Slide the TFE weight back on to the probe. h. Reattach securing device and tighten screws. i. Enter new probe length (inches or cm) in software. 2.4.3 Installing a Single Rod Probe (Models 7x1, 7x2, 7xF, 7xJ) • • • • Before installing, make sure the: Model and serial numbers on the nameplates of the Eclipse probe and transmitter are identical. Probe has adequate headroom for installation and has unobstructed entry to the bottom of the vessel. Process temperature, pressure, dielectric, viscosity, and media buildup are within the probe specifications for the installation. See Specifications, Section 3.6. Nozzle does not restrict performance by ensuring the following: 1. No nozzle is <2" (50mm) diameter. 12 57-600 Eclipse Guided Wave Radar Transmitter B A 2. Ratio of Diameter: Length (A:B) is 1:1 or greater; any ratio <1:1 (e.g., a 2"× 6" nozzle = 1:3) may require a Blocking Distance and/or DIELECTRIC adjustment (see Section 2.6.5.2 Measurement Type: Level and Volume). 3. No pipe reducers (restrictions) are used. • Probe is kept away from conductive objects to ensure proper performance. See Probe Clearance Table below. A lower gain (increase in DIELECTRIC setting) may be necessary to ignore certain objects (see Section 2.6.5.4 Measurement Type: Interface and Volume). PROBE CLEARANCE TABLE Distance to Probe Acceptable Objects <6" Continuous, smooth, parallel conductive surface, for example a metal tank wall; important that probe does not touch wall >6" <1" (25mm) diameter pipe and beams, ladder rungs <3" (75mm) diameter pipe and beams, concrete walls >12" >18" All remaining objects 2.4.3.1 To install a Model 7xF rigid single rod probe: ➀ ➁ ➃ ➂ Make sure the process connection is at least 2" NPT or a flanged mounting. Carefully place the probe into the vessel. Align the gasket on flanged installations. Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. Probe can be stabilized by placing into a non-metallic cup or bracket at the bottom of the probe. A TFE bottom spacer (P/N 89-9114-001) is optional for mounting into a metallic cup or bracket. NOTE: If the transmitter is to be installed at a later time, do not remove the protective cap from the probe. Do not use sealing compound or TFE tape on probe connection to transmitter as this connection is sealed by a Viton® O-ring. 2.4.3.2 To install a Model 7x1 flexible single rod probe: ➄ 57-600 Eclipse Guided Wave Radar Transmitter Make sure the process connection is at least 2" NPT or a flanged mounting. Carefully place the probe into the vessel. Align the gasket on flanged installations. 13 ➀ ➁ Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. ➃ ➂ Probe can be shortened in field: a. Raise TFE weight (1) exposing securing device (2). b. Loosen both #10–32 set screws (3) using 3⁄32" (2.5 mm) hex wrench and remove securing device. c. Cut and remove needed cable (4) length. d. Reattach securing device and tighten screws. e. Enter new probe length (inches or cm) in software. Probe can be attached to the tank bottom using the 0.50" (13 mm) ∅ hole provided in the TFE weight. Cable tension should not exceed 20 lbs. ➅ ➄ 1 0.50" (13 mm) Ø 2.4.4 Installation Guidelines Models 7x2/7x5 Bulk Solids Probes The Model 7x2 and 7x5 Bulk Solids probes are designed for a 3000 lb. (1360 kg) pull-down force for use in applications such as sand, plastic pellets and grains. It is offered with a maximum 75-foot (22-meter) probe length. 2 Model 7x2 Single Rod — dielectric ≥4 3 Model 7x5 Twin Rod — dielectric ≥1.9 4 NOTE: Avoid cement, heavy gravel, etc. 2.4.4.1 Applications 1. 2. 3. 4. Plastic pellets, sugar: Dielectric constant 1.9-2.0 Grain, seeds, sand: Dielectric constant 2.0-3.0 Salts: Dielectric constant 4.0-7.0 Metallic powder, coal dust: Dielectric constant >7 2.4.4.2 Mounting recommendations 1. Use a weight instead of securing the probe to the vessel. 2. Mount probe at least 12 inches from the wall. Ideal location is 1⁄4 to 1⁄6 the diameter to average the angle of repose. 3. A metal flange must be used when mounting on plastic vessels. 2.4.4.3 To install a Model 7x5 bulk solids flexible twin rod probe: Make sure the process connection is at least 2" NPT or a flanged mounting. 14 57-600 Eclipse Guided Wave Radar Transmitter Make sure that there is at least 1" (25 mm) spacing between the active probe rod and any part of the tank (walls, stillwell, pipes, support beams, mixer blades, etc.). Minimum stillwell diameter for Twin Rod probe is 3". Carefully place the probe into the vessel. Align the gasket on flanged installations. Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. Refer to Bulk Solid Guidelines, Section 2.4.4. Model 7x5 Dual Rod Bulk Solids Probe Probe can be shortened in the field: a. Loosen and remove the two cable clamps. b. Slide the weight off of the probe. c. Cut the cable to the required length. d. Remove 12 inches of the rib between the two cables. e. Strip 6 inches of coating from the two cables. f. Slide the weight back on to the probe. g. Reinstall the two cable clamps and tighten. h. Enter the new probe length (inches or cm) in software. 2.4.4.4 To install a Model 7x2 bulk solids flexible single rod probe: Model 7x2 Single Rod Bulk Solids Probe 57-600 Eclipse Guided Wave Radar Transmitter Make sure the process connection is at least 2" NPT or a flanged mounting. Carefully place the probe into the vessel. Align the gasket on flanged installations. Align the probe process connection with the threaded or flanged mounting on the vessel. For threaded connections, tighten the hex nut of the probe process connection. For flanged connections, tighten flange bolts. Probe can be shortened in field: a. Loosen and remove the two cable clamps. b. Slide the weight off of the probe. c. Cut the cable to the required length plus 6.38". d. Slide the weight back on to the probe. e. Reinstall the two cable clamps and tighten. f. Enter the new probe length (inches or cm) in software. 15 2.4.5 Installing the Transmitter The transmitter can be ordered for installation as an Integral or Remote configuration. 2.4.5.1 Integral Mount Remove the protective plastic cap from the top of the probe. Store the cap in a safe place in case the transmitter has to be removed later. Place the transmitter on the probe. Be careful not to bend probe. Do not allow the gold, high frequency (male) connector to get dirty. Align the universal connection at the base of the transmitter housing with the top of the probe. Hand-tighten the connection. Rotate the transmitter to face the most convenient direction for wiring, configuration, and viewing. When the transmitter is facing the desired direction, use a 11⁄2" (38 mm) wrench to tighten the universal connection on the transmitter to 45 ft-lbs. A torque wrench is highly recommended. This is a critical connection. DO NOT LEAVE HAND-TIGHT. 2.4.5.2 Remote Mount Mount the transmitter/remote bracket as an assembly within 33" or 144" (84 or 366 cm) of the probe. DO NOT REMOVE TRANSMITTER FROM BRACKET. Remove the protective plastic cap from the top of the probe. Store the cap in a safe place in case the transmitter has to be removed later. Align the universal connection at the end of the remote assembly with the top of the probe. Using a 11⁄2" (38 mm) wrench, tighten the universal connection on the transmitter to 45 ft-lbs. A torque wrench is highly recommended. This is a critical connection. DO NOT LEAVE HAND-TIGHT. NOTE: Remote mounting is recommended for all cast 316 SS enclosures due to their extra weight. 16 57-600 Eclipse Guided Wave Radar Transmitter 2.5 Wiring Caution: All HART versions of the Eclipse Model 705 transmitter operate at voltages of 11–36 VDC. Higher voltage will damage the transmitter. Wiring between the power supply and the Eclipse transmitter should be made using 18–22 AWG shielded twisted pair instrument cable. Within the transmitter enclosure, connections are made to the terminal strip and the ground connections. The directions for wiring the Eclipse transmitter depend on the application: • General Purpose or Non-incendive (Cl I, Div. 2) • Intrinsically Safe • Explosion Proof WARNING! Explosion hazard. Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. 2.5.1 General Purpose or Non-Incendive (Cl I, Div. 2) A general purpose installation does not have flammable media present. Areas rated non-incendive (Cl I, Div. 2) have flammable media present only under abnormal conditions. No special electrical connections are required. Caution: If flammable media is contained in the vessel, the transmitter must be installed per Cl I, Div. 1 standards of area classification. Black (-) Red (+) (+) (-) Wiring Diagram 57-600 Eclipse Guided Wave Radar Transmitter To install General Purpose or Non-Incendive wiring: 1. Remove the cover to the wiring compartment of the transmitter. Install the conduit plug in the unused opening. Use PTFE tape/sealant to ensure a liquid-tight connection. 2. Install a conduit fitting and pull the supply wires. 3. Connect shield to an earth ground at power supply. 4. Connect an earth ground wire to the nearest green ground screw (not shown in illustration). 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 6. Replace the cover to the wiring compartment of the transmitter. 17 2.5.2 Intrinsically Safe An intrinsically safe (IS) installation potentially has flammable media present. An approved IS barrier must be installed in the non-hazardous (safe) area. See Agency Drawing – Intrinsically Safe Installation, Section 3.4.2. To install Intrinsically Safe wiring: 1. Make sure the IS barrier is properly installed in the safe area (refer to local plant or facility procedures). Complete the wiring from the barrier to the Eclipse transmitter. 2. Remove the cover to the wiring compartment of the transmitter. Install the conduit plug in the unused opening. Use PTFE tape/sealant to ensure a liquid-tight connection. 3. Install a conduit fitting and pull the supply wires. 4. Connect shield to an earth ground at power supply. 5. Connect an earth ground wire to the nearest green ground screw (not shown in illustration). 6. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 7. Replace the cover to the wiring compartment of the transmitter. 2.5.3 Explosion Proof (-) negative (+) positive + – – + Power Supply 24 VDC Test Current Meter Current Meter G.P./I.S./Explosion Proof Model 18 Explosion Proof (XP) is a method of designing equipment for installation in hazardous areas. A hazardous location is an area in which flammable gases or vapors are, or may be, present in the air in quantities sufficient to produce explosive or ignitable mixtures. The wiring for the transmitter must be contained in Explosion Proof conduit extending into the safe area. Due to the specialized design of the Eclipse transmitter, no Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. An Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. See Agency Specifications, Section 3.4.1. To install Explosion Proof wiring: 1. Install Explosion Proof conduit from the safe area to the conduit connection of the Eclipse transmitter (refer to local plant or facility procedures). 2. Remove the cover to the wiring compartment of the transmitter. 3. Connect shield to an earth ground at the power supply. 4. Connect an Earth ground wire to the nearest green ground screw per local electrical code (not shown in illustration). 5. Connect the positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal. 6. Replace the cover to the wiring compartment of the transmitter before applying power. 57-600 Eclipse Guided Wave Radar Transmitter 2.6 Configuring the Transmitter The Eclipse transmitter comes configured from the factory but can be reconfigured easily in the shop (disregard error message due to unattached probe). Bench configuration provides a convenient and efficient way to set up the transmitter before going to the tank site to complete the installation. Before configuring the transmitter, collect the operating parameters information (refer to Section 1.1.2). Power up the transmitter on the bench and follow through the stepby-step procedures for the menu-driven transmitter display. Information on configuring the transmitter using a HART communicator is given in Configuration Using HART, Section 2.7. Information on configuring the transmitter using FOUNDATION fieldbus is given in Section 2.8. Refer to instruction manual 57-640 for detailed FOUNDATION fieldbus information. 2.6.1 Operating Parameters (-) negative (+) positive + – – + Some key information is needed to calibrate the Eclipse transmitter. Complete the configuration information table in Section 1.1.2. Power Supply 24 VDC Test Current Meter Current Meter G.P./I.S./Explosion Proof Model 2.6.2 Setting Up for Bench Configuration The Eclipse transmitter can be configured at a test bench by connecting a 24 VDC power supply directly to the transmitter terminals as shown in the accompanying diagram. An optional digital multimeter is shown if current measurements are desired. NOTE: Current measurements taken at these test points is an approximate value. Accurate current readings should be taken with the digital multimeter in series with the loop. 1. When using a HART communicator for configuration, a minimum 250 Ω line load resistance is required. See the HART communicator manual for more information. 2. The transmitter can be configured without the probe. (Disregard the error message due to the unattached probe.) 3. After entering the last value, allow 10 seconds before removing power from the transmitter. This allows the transmitter to store values. 57-600 Eclipse Guided Wave Radar Transmitter 19 2.6.3 Transmitter Display and Keypad The Eclipse transmitter has an optional liquid crystal display (LCD) capable of showing two lines of 8 characters each. Transmitter measurements and configuration menu screens are shown on the LCD. The transmitter default display is the measurement screen. It cycles every 5 seconds to display STATUS, LEVEL, %OUTPUT, and LOOP information (LEVEL, %OUTPUT, and STATUS for Fieldbus version). The transmitter defaults to this display after 5 minutes if no keystrokes are sensed. Enter Down Up Function in Display Mode Function in Configuration Mode The keypad has three arrows used to scroll through the displays and to calibrate the transmitter. The Up and Down Arrow ( ) keys and the Enter ( ) key. Arrows Enter Up and Down Moves forward and backward in the configuration program from one display to another. Increases or decreases the value displayed or moves to another choice. NOTE: Hold arrow key for rapid scrolling. Enters the configuration mode Accepts a value and moves (noted by an exclamation point to the next step of the as the last character in the top configuration program. display line). 2.6.4 Password Protection (Default = 0) The Eclipse transmitter is password protected to restrict access to certain portions of the menu structure that affect the operation of the system. When the proper password is entered, an exclamation point (!) appears as the last character of the first line of the display. The password can be changed to any numerical value up to 255. The password is required whenever configuration values are changed. The default user password installed in the transmitter at the factory is 0. The last step in the configuration menu provides the option to enter a new password. With a password of 0, the transmitter is no longer password protected and any value in the menu can be adjusted without entering a confirming password, except diagnostic values. NOTE: If the password is not known, the menu item New Password displays an encrypted value representing the present password. Call the factory with this encrypted value to determine the present password. 20 57-600 Eclipse Guided Wave Radar Transmitter 2.6.5 Model 705 Menu: Step-By-Step Procedure The following tables provide a complete explanation of the software menus displayed by the Eclipse transmitter. Use these tables as a step-by-step guide to configure the transmitter based on a desired measurement type of: • Level Only, Section 2.6.5.1 • Level and Volume, Section 2.6.5.2 • Interface Level, Section 2.6.5.3 • Interface Level and Volume, Section 2.6.5.4 The tables are separated to display the parameters based on the measurement type. The second column presents the menus shown on the transmitter display. The displays are in the order they would appear if the arrow keys were used to scroll through the menu. The numbers in the first column are not shown on the display. They are only provided as a reference. The third column provides the actions to take when configuring the transmitter. Additional information or an explanation of an action is given in the fourth column. (Shaded sections are factory menu items). 2.6.5.1 Measurement Type: Level Only (Loop Control = Level) Display Action Comment Transmitter Display 1 *Status* *Level * *% Out * * Loop * LoopCtrl = Level. Transmitter default display showing Status, Level, % Output, and Loop values cycles every 5 seconds 2 Level xxx.x Transmitter Display Transmitter displays Level Value in selected units 3 % Output xx.x% Transmitter Display Transmitter displays % Output measurement derived from 20 mA span 4 Loop xx.xx mA Transmitter Display Transmitter displays Loop value (mA) Select the type of probe used Select from 7xA-x, 7xB-x, 7xD-x, 7xE-x, 7xF-x, 7xF-E, 7xF-F, 7xF-4, 7xG-x, 7xF-P, 7xG, 7xJ-x, 7xK-x, 7xL, 7xM, 7xN, 7xP-x, 7xR-x, 7xS-x, 7xT-x, 7x1-x, 7x2-x, 7x5-x, 7x7-x as shown on the probe nameplate 5 PrbModel (select) (Example: 7xR-x) 6 PrbMount (select) Select the type of probe mounting Select from NPT, BSP, or Flange 7 MeasType (select) Select type of measurement Select Lvl Only 8 LvlUnits (select) Select level units Select from cm, inches, feet or meters 9 Probe Ln xxx.x Enter the exact length of probe Probe length is printed on the nameplate and order information and is the last three digits of the probe model number 10 Lvl Ofst xxx.x Enter the desired reading when probe is dry Level Offset is the distance from the probe tip to the desired 0 level point (-90 to 300"). Refer to Section 2.6.6 Dielctrc (select) Select range bounding the dielectric constant of the media Select from 1.4–1.7; 1.7–3; 3–10; 10–100 11 57-600 Eclipse Guided Wave Radar Transmitter 21 2.6.5.1 Measurement Type: Level Only (Loop Control = Level) Display Action Comment Senstvty xxx Enter value upward or downward to sense liquid surface Allows fine gain adjustment for single rod probes (this parameter is password protected for coaxial and twin rod probes). 13 LoopCtrl (select) Select variable to control loop current Select Level 14 Set 4mA xxx.x 1u Enter the PV value for the 4 mA point A small transition zone (0–6") may exist at the top/bottom of the probe. See Functional Specifications Probe, Section 3.6.1 15 Set 20mA xxx.x lu Enter the PV value for the 20 mA point A small transition zone (0–6") may exist at the top/bottom of the probe. Top 4" (100 mm) of 7xB Twin Rod Probe is inactive. See Functional Specifications Probe, Section 3.6.1 16 Damping xx s Enter time constant of desired damping A Damping factor (0–10 seconds) may be added to smooth the output due to turbulence 17 Fault (select) Select the loop current value Select from 3.6 mA, 22 mA or HOLD in presence of a fault 18 BlockDis xx.x lu Enter distance below reference point where level is not sensed 19 SZ Fault (select) Select loop current behavior Safety Zone is a user-defined area just below the Blocking when level is sensed in safety Distance. Enable Fault if necessary to ensure safe, reliable highzone level readings in critical applications. Choices are None, 3.6 mA, 22 mA, Latch 3.6 or Latch 22. If Latch 3.6 or Latch 22 is selected, the loop current will remain in alarm until it is manually cleared with the SZ Alarm Reset below (#21) 20 SZ Height (xx.x lu) 21 SZ Alarm Reset 22 Threshld (select) 23 12 22 Allows user to ignore level measurements near the top of the probe Enter distance below BlockDis where SZ Fault will be asserted Enter a distance value that develops a safety zone just below the Blocking Distance. Here the unit will report a Safety Zone Fault (#19) if the level rises into this area. Press Enter to clear a latched Safety Zone alarm Clear a latched Safety Zone alarm Select the type of threshold Unit default CFD. Only select Fixed in application with low dielectric material over higher dielectric material and unit is reading incorrect level. Example: Oil over water. (Adjustment of Trim Level may be necessary when threshold is changed) Poll Adr xx Enter HART polling address number (0-15) Select a HART poll address (0–15). Enter 0 for a single transmitter installation 24 Trim Lvl xx.x lu Enter value to adjust Level reading -10.0 inches ≤ Lvl Trim ≤ +10.0 inches (Requires superuser password) 25 Trim 4 xxxx Fine tune the 4 mA point Adjust setting to output exactly 4.0 mA on current meter 26 Trim 20 xxxx Fine tune the 20 mA point Adjust setting to output exactly 20.0 mA on current meter 27 Loop Tst xx.x mA Enter a mA Output value Set mA output to any given value to perform loop test 28 LvlTicks Xxxxx Diagnostic Display Time of flight from fiducial to level signal 29 New Pass xxx Enter new password (0-255) Displays encrypted value of present password 30 Language (select) Select from English, Spanish, Language choice for LCD display French, German 31 Mdl705HT Ver3.0a0 Transmitter display Product identification Firmware version 57-600 Eclipse Guided Wave Radar Transmitter 2.6.5.1 Measurement Type: Level Only (Loop Control = Level) Display Action Comment 32 DispFact (select) Select Yes to display factory parameter menus 33 History (current status) Press Enter to view history of exceptions Diagnostic Display 34 Run Time 35 History Reset Press Enter and select yes to clear history Similar to SZ Alarm Reset 36 HF cable (select) Superuser Parameter Select from 3-foot or 12-foot remote 37 FidTicks xxxx Diagnostic Display Time of flight from start of ramp to fiducial 38 FidSprd 39 Fid Type (select) Superuser Parameter Select from positive or negative (Selection only allowed for some probes) 40 Fid Gain xxx Superuser Parameter Amount of gain applied to the fiducial signal 41 Window xxx Factory Parameter 42 Conv Fct xxxx Factory Parameter Calibration parameter 43 Scl Ofst xxx Factory Parameter Calibration parameter 44 Neg Ampl xxx Superuser Password Diagnostic parameter 45 Pos Ampl xxx Superuser Password Diagnostic parameter 46 Signal xxx Diagnostic Display Indication of level signal amplitude 47 Compsate (select) Superuser Password Select from None, Manual, Auto 48 DrateFct xxxx Diagnostic Display Compsate = Auto. Velocity derating factor for Model 7xS Steam probe 49 Targ Ampl xxxx Diagnostic Display Compsate = Auto. Indication of steam reference target amplitude 50 Targ Tks xxxx Diagnostic Display Compsate = Auto. Measured time of flight from fiducial to steam reference target 51 Targ Cal xxxx Diagnostic Display Compsate = Auto. Calibrated time of flight from fiducial to target in room temperature air 52 OperMode (select) Superuser Password Compsate = Auto. Select from Run, Cal, Off 53 7xKCorr xxx Superuser Password Distance in mm from fiducial to user reference point (7xK probe characteristic) 54 ElecTemp xxx C Diagnostic Display Present temperature in electronics compartment (degrees Celsius) 55 Max Temp xxx C Superuser Password Maximum electronics temperature recorded 56 Min Temp xxx C Superuser Password Minimum electronics temperature recorded 57 SZ Hyst xx.x lu Superuser Password 57-600 Eclipse Guided Wave Radar Transmitter 23 2.6.5.2 Measurement Type: Level and Volume (Loop Control = Volume) Display Action Comment *Status* *Volume* *% Out * * Loop * Transmitter Display 1 LoopCtrl = Volume Transmitter default display showing: Status, Volume, % Output and Loop values cycles every 5 seconds 2 Volume xxx vu Transmitter Display Transmitter displays Volume in selected units 3 % Output xx.x% Transmitter Display Transmitter displays % Output measurement derived from 20 mA span 4 Loop xx.xx mA Transmitter Display Transmitter displays Loop value (mA) 5 Level xxx.x 1u Transmitter Display Transmitter displays Level Value in selected units 6 PrbModel (select) Select the type of probe used Select from 7xA-x, 7xB-x, 7xD-x, 7xE-x, 7xF-x, 7xF-E, 7xF-F, 7xF-4, 7xF-P, 7xG-x, 7xJ-x, 7xK-x, 7xL, 7xM, 7xN, 7xP-x, 7xR-x, 7xS-x, 7xT-x, 7x1-x, 7x2-x, 7x5-x, 7x7-x as shown on the probe nameplate (Example: 7xR-x) 24 7 PrbMount (select) Select the type of probe mounting Select from NPT, BSP, or Flange 8 MeasType (select) Select type of measurement Select from Lvl&Vol 9 LvlUnits (select) Select level units Select from cm, inches, feet or meters 10 Probe Ln xxx.x lu Enter the exact length of probe Probe length is printed on the nameplate and order information and is the last three digits of the probe model number 11 Lvl Ofst xxx.x lu Enter desired Level reading when probe is dry Level Offset is the distance from the probe tip to the desired 0 level point (-90 to 300"). Refer to Section 2.6.6 12 VolUnits (select) Select the volume units Select from liters or gallons 13 StrapTbl nn pnts Enter to access strapping table 20-point strapping table enables conversion from level to volume (Refer to Section 2.6.7 for more information) Dielctrc (select) Select range bounding the dielectric constant of the media Select from 1.4–1.7; 1.7–3; 3–10; 10–100 14 15 Senstvty xxx Enter value upward or downward to sense liquid surface Allows fine gain adjustment for single rod probes (this parameter is password protected for coaxial and twin rod probes) 16 LoopCtrl (select) Select variable to control loop current Select from Level or Volume 17 Set 4mA xxxx vu Enter the PV value for the 4 mA point A small transition zone (0–6") may exist at the top/bottom of the probe. See Functional Specifications Probe, Section 3.6.1 18 Set 20mA xxxx vu Enter the PV value for the 20 mA point A small transition zone (0–6") may exist at the top/bottom of the probe 19 Damping xx s Enter time constant of desired damping A Damping factor (0–10 seconds) may be added to smooth the output due to turbulence 20 Fault (select) Select the loop current value Select from 3.6 mA, 22 mA or HOLD in presence of a fault 21 BlockDis xx.x lu Enter distance below reference point where level is not sensed Allows user to ignore level measurements near the top of the probe 57-600 Eclipse Guided Wave Radar Transmitter 2.6.5.2 Measurement Type: Level and Volume (Loop Control = Volume) Display Action Comment 22 SZ Fault (select) Select loop current behavior Safety Zone is a user-defined area just below the Blocking when level is sensed in safety Distance. Enable Fault if necessary to ensure safe, reliable highzone level readings in critical applications. Choices are None, 3.6 mA, 22 mA, Latch 3.6 or Latch 22. If Latch 3.6 or Latch 22 is selected, the loop current will remain in alarm until it is manually cleared with the SZ Alarm Reset below (#23) 23 SZHeight xx.x lu Enter distance below BlockDis where SZ Fault will be asserted Enter a distance value that develops a safety zone just below the Blocking Distance. Here the unit will report a Safety Zone Fault (#21) if the level rises into this area. 24 SZ Alarm Reset Press Enter to clear a latched Safety Zone alarm Clear a latched Safety Zone alarm Select the type of threshold 25 Threshld (select) Unit default CFD. Only select Fixed in application with low dielectric material over higher dielectric material and unit is reading incorrect level. Example: Oil over water. (Adjustment of Trim Level may be necessary when threshold is changed) 26 Poll Adr xx Enter HART polling address number (0-15) Select a HART poll address (0–15). Enter 0 for a single transmitter installation 27 Trim Lvl xx.x lu Enter value to adjust Level reading -10.0 inches <= Lvl Trim <= +10.0 inches (Requires superuser password) 28 Trim 4 xxxx Fine tune the 4 mA point Adjust setting to output exactly 4.0 mA on current meter 29 Trim 20 xxxx Fine tune the 20 mA point Adjust setting to output exactly 20.0 mA on current meter 30 Loop Tst xx.x mA Enter a mA Output value Set mA output to any given value to perform loop test 31 LvlTicks xxxx Diagnostic Display Time of flight from fiducial to level signal 32 New Pass xxx Enter new password (0-255) Displays encrypted value of present password 33 Language (select) Select from English, Spanish, Language choice for LCD display French, German 34 Mdl705HT Ver3.0a0 Transmitter display Product identification Firmware version 35 DispFact (select) Select Yes to display factory parameter menus Allows for viewing the factory parameters 36 History (current status) Press Enter to view history of recent exceptions Diagnostic Display 37 HF cable (select) Superuser Parameter Select from 3-foot or 12-foot remote 38 Run Time 39 History Reset Press Enter and select yes to clear history Similar to SZ Alarm Reset 40 FidTicks xxxx Diagnostic Display Time of flight from start of ramp to fiducial 41 Fid Type (select) Superuser Password Select from positive or negative (Selection only allowed for some probes) 42 Fid Spread 57-600 Eclipse Guided Wave Radar Transmitter 25 2.6.5.2 Measurement Type: Level and Volume (Loop Control = Volume) Display 26 Action Comment Superuser Password 43 Fid Gain xxx 44 Window xxx Factory Parameter 45 Conv Fct xxxx Factory Parameter Calibration parameter 46 Scl Ofst xxx Factory Parameter Calibration parameter 47 Neg Ampl xxx Superuser Password Diagnostic factory setting 48 Pos Ampl xxx Superuser Password Diagnostic factory setting 49 Signal xxx Diagnostic Display Indication of level signal amplitude 50 Compsate (select) Superuser Parameter Select from None, Manual, Auto 51 7xKCorr xxx Superuser Parameter Distance in mm from fiducial to user reference point (7xK probe characteristic) 52 ElecTemp xxx C Diagnostic Display Present temperature in electronics compartment (degrees Celsius) 53 Max Temp xxx C Diagnostic Display Maximum electronics temperature recorded 54 Min Temp xxx C Diagnostic Display Minimum electronics temperature recorded 55 SZ Hyst xx.x lu Diagnostic Display Diagnostic factory setting 57-600 Eclipse Guided Wave Radar Transmitter 2.6.5.3 Measurement Type: Interface Level (Loop Control = Interface Level) Display Action Comment *Status* *IfcLvl* *% Out * * Loop * Transmitter Display 1 LoopCtrl = IfcLevel Transmitter default display showing Status, IfcLevel, % Output, and Loop values cycles every 5 seconds 2 IfcLvl xxxx vu Transmitter Display Transmitter displays interface level in selected units 3 % Output xx.x% Transmitter Display Transmitter displays % Output measurement derived from 20 mA span 4 Loop xx.xx mA Transmitter Display Transmitter displays Loop value (mA) 5 Level 6 PrbModel (select) Select the type of probe used Select from 7xB-x, 7xD-x, 7xF-x, 7xG, 7xL, 7xM, 7xN, 7xT-x, 7x7-x as shown on the probe nameplate (Example: 7xT-x) 7 PrbMount (select) Select the type of probe mounting Select from NPT, BSP, or Flange 8 MeasType (select) Select type of measurement Select from Intrface 9 LvlUnits (select) Select level units Select from cm, inches, feet or meters 10 Probe Ln xxx.x Enter the exact length of probe Probe length is printed on the nameplate and order information and is the last three digits of the probe model number 11 Lvl Ofst x.xx Enter the desired reading when probe is dry Level Offset is the distance from the probe tip to the desired 0% level point (-90 to 300"). Refer to Section 2.6.6 Upr Diel (select) Enter the dielectric constant of the upper liquid Interface mode or Manual compensation mode 12 Dielctrc (select) Select range bounding the dielectric constant of the lower liquid Select 10–100 13 14 Senstvty xxx Enter value upward or downward to sense liquid surface Allows fine gain adjustment for single rod probes (this parameter is password protected for coaxial and twin rod probes) 15 LoopCtrl (select) Select variable to control loop current Select from Level or IfcLvl 16 Set 4mA xxx.x 1u Enter the PV value for the 4 mA point A small transition zone (0–6") may exist at the top/bottom of the probe. See Functional Specifications Probe, Section 3.6.1 17 Set 20mA xxx.x lu Enter the PV value for the 20 mA point A small transition zone (0–6") may exist at the top/bottom of the probe 18 Damping xx s Enter time constant of desired damping A Damping factor (0–10 seconds) may be added to smooth the output due to turbulence 19 Fault (select) Select the loop current value Select from 3.6 mA, 22 mA or HOLD in presence of a fault 20 BlockDis xx.x lu Enter distance below reference point where level is not sensed 57-600 Eclipse Guided Wave Radar Transmitter Allows user to ignore level measurements near the top of probe 27 2.6.5.3 Measurement Type: Interface Level (Loop Control = Interface Level) Display 28 21 SZ Fault (select) 22 SZ Height xx.x lu 23 SZ Alarm Reset 24 Action Comment Select loop current behavior Safety Zone is a user-defined area just below the Blocking when level is sensed in safety Distance. Enable Fault if necessary to ensure safe, reliable highzone level readings in critical applications. Choices are None, 3.6 mA, 22 mA, Latch 3.6 or Latch 22. If Latch 3.6 or Latch 22 is selected, the loop current will remain in alarm until it is manually cleared with the SZ Alarm Reset below (#23) Enter distance below BlockDis where SZ Fault will be asserted Enter a distance value that develops a safety zone just below the Blocking Distance. Here the unit will report a Safety Zone Fault (#21) if the level rises into this area. Press Enter to clear a latched Safety Zone alarm Clear a latched Safety Zone alarm Threshld (select) Select from CFD, Fixed For interface, refers to threshold for upper level pulse. (Set to Fixed for most common applications.) 25 IfcThrsh (select) Select from CFD, Fixed Interface mode only. Threshold for interface level pulse. (Set to CFD for most common applications.) 26 Poll Adr xx Enter HART polling address number (0-15) 27 Trim Lvl xx.x lu Enter value to adjust Level reading -10.0 inches <= Lvl Trim <= +10.0 inches (Requires superuser password) 28 Trim 4 xxxx Fine tune the 4 mA point Adjust setting to output exactly 4.0 mA on current meter 29 Trim 20 xxxx Fine tune the 20 mA point Adjust setting to output exactly 20.0 mA on current meter 30 Loop Tst xx.x mA Enter a mA Output value Set mA output to any given value to perform loop test 31 LvlTicks xxxx Diagnostic Display Time of flight from fiducial to interface signal 32 IfcTicks xxxx Diagnostic Display Interface mode only. Time of flight through upper liquid 33 Medium Diagnostic Display Interface mode only. Displayed messages are: Unknown, Oil Only, Thin Oil, Thick Oil, Dry Probe 34 New Pass xxx Enter new password (0-255) Displays encrypted value of present password 35 Language (select) Select from English, Spanish, Language choice for LCD display. (no HART counterpart) French, German 36 Mdl705HT Ver3.0a0 Transmitter display Product identification. Firmware version 37 DispFact (select) Select Yes to display factory parameter menus Access for viewing the factory parameter 38 History (current status) Press Enter to view history of recent exceptions Diagnostic Display 39 Run Time 40 History Reset Press Enter and select yes to clear history Similar to SZ Alarm Reset 41 HF cable (select) Superuser Parameter Select from 3-foot or 12-foot remote 42 FidTicks xxxx Diagnostic Display Time of flight from start of ramp to fiducial 57-600 Eclipse Guided Wave Radar Transmitter 2.6.5.3 Measurement Type: Interface Level (Loop Control = Interface Level) Display Action Comment 43 Fid Sprd xxx Diagnostic Display Spread in fiducial ticks readings 44 Fid Type (select) Superuser Parameter Select from positive or negative (Selection only allowed for some probes) 45 Fid Gain xxx Superuser Parameter Amount of gain applied to fiducial signal 46 Window xxx Factory Parameter 47 Conv Fct xxxx Factory Parameter Calibration parameter 48 Scl Ofst xxx Factory Parameter Calibration parameter 49 Neg Ampl xxx Superuser Password 50 Ifc Ampl 51 Pos Ampl xxx 52 Signal xxx 53 Compsate 54 7xKCorr xxx 55 Superuser Password Superuser Password Diagnostic Display Indication of level signal amplitude Superuser Parameter Select from None, Manual, Auto Superuser Parameter Distance in mm from fiducial to user reference point (7xK probe characteristic) ElecTemp xxx C Diagnostic Display Present temperature in electronics compartment (degrees Celsius) 56 Max Temp xxx C Superuser Password Maximum electronics temperature recorded 57 Min Temp xxx C Superuser Password Minimum electronics temperature recorded 58 SZ Hyst xx.x lu Superuser Parameter Safety Zone hysteresis height 57-600 Eclipse Guided Wave Radar Transmitter 29 2.6.5.4 Measurement Type: Interface and Volume Display Action Comment *Status* *IfcLvl* *% Out * * Loop * Transmitter Display 1 LoopCtrl = IfcLevel and Volume Transmitter default display showing Status, Interface Level, Volume, % Output, and Loop values cycles every 5 seconds 2 IfcLevel xxx.x lu Transmitter Display LoopCtrl = IfcLevel 3 Ifc Vol xxxx vu Transmitter Display LoopCtrl = Ifc Vol 4 % Output xx.x% Transmitter Display Transmitter displays % Output measurement derived from 20 mA span 5 Loop xx.xx mA Transmitter Display Transmitter displays Loop value (mA) 6 Level 7 Volume 8 PrbModel (select) Select the type of probe used Select from 7xB-x, 7xD-x, 7xF-x, 7xG, 7xL, 7xM, 7xN, 7xT-x, 7x7-x as shown on the probe nameplate (Example: 7xT-x) 30 9 PrbMount (select) Select the type of probe mounting Select from NPT, BSP, or Flange 10 MeasType (select) Select type of measurement Select from Ifc&Vol 11 LvlUnits (select) Select level units Select from cm, inches, feet or meters 12 Probe Ln xxx.x lu Enter the exact length of probe Probe length is printed on the nameplate and order information and is the last three digits of the probe model number 13 Lvl Ofst xxx.x lu Enter the desired reading when probe is dry Offset is the distance from the probe tip to the desired 0 level point (-90 to 300"). Refer to Section 2.6.6 14 VolUnits (select) Select the volume units Select from liters or gallons Measure type = Lvl&Vol or Ifc&Vol 15 StrapTbl nn pnts Enter to access strapping table Measure type = Lvl&Vol or Ifc&Vol Upr Diel (select) Enter the dielectric constant of the upper liquid Interface mode 16 Dielctrc (select) Select range bounding the dielectric constant of the lower liquid Select 10–100 17 18 Senstvty xxx Enter value upward or downward to sense liquid surface Allows fine gain adjustment for single rod probes (this parameter is password protected for coaxial and twin rod probes) 19 LoopCtrl (select) Select variable to control loop current Select from Level, Volume, IfcLvl or IfcVol 20 Set 4mA xxx.x 1u Enter the PV value for the 4 mA point A small transition zone (0–6") may exist at the top/bottom of the probe. See Functional Specifications Probe, Section 3.6.1 21 Set 20mA xxx.x lu Enter the PV value for the 20 mA point A small transition zone (0–6") may exist at the top/bottom of the probe 22 Damping xx s Enter time constant of desired damping A Damping factor (0–10 seconds) may be added to smooth the output due to turbulence 23 Fault (select) Select the loop current value Select from 3.6 mA, 22 mA or HOLD in presence of a fault 57-600 Eclipse Guided Wave Radar Transmitter 2.6.5.4 Measurement Type: Interface and Volume Display Action Comment BlockDis xx.x lu Enter distance below Allows user to ignore level measurements near the top of the reference point where level is probe not sensed 25 SZ Fault (select) Select lop current behavior Safety Zone is a user-defined area just below the Blocking when level is sensed in safety Distance. Enable Fault if necessary to ensure safe, reliable highzone level readings in critical applications. Choices are None, 3.6 mA, 22 mA, Latch 3.6 or Latch 22. If Latch 3.6 or Latch 22 is selected, the loop current will remain in alarm until it is manually cleared with the SZ Alarm Reset below (#27) 26 SZ Height xx.x lu 27 SZ Alarm Reset 28 24 Enter distance below BlockDis where SZ Fault will be asserted Enter a distance value that develops a safety zone just below the Blocking Distance. Here the unit will report a Safety Zone Fault (#25) if the level rises into this area. Press Enter to clear a latched Safety Zone alarm Clear a latched Safety Zone alarm Threshld (select) Select from CFD, Fixed For interface, refers to threshold for upper level pulse. (Set to Fixed for most common applications.) 29 IfcThrsh (select) Select from CFD, Fixed Interface mode only. Threshold for interface level pulse. (Set to CFD for most common applications.) 30 Poll Adr xx Enter HART polling address number (0-15) 31 Trim Lvl xx.x lu Enter value to adjust Level reading -10.0 inches <= Lvl Trim <= +10.0 inches (Requires superuser password) 32 Trim 4 xxxx Fine tune the 4 mA point Adjust setting to output exactly 4.0 mA on current meter 33 Trim 20 xxxx Fine tune the 20 mA point Adjust setting to output exactly 20.0 mA on current meter 34 Loop Tst xx.x mA Enter a mA Output value Set mA output to any given value to perform loop test 35 LvlTicks Xxxxx Diagnostic Display Time of flight from fiducial to interface signal 36 IfcTicks Xxxxx Diagnostic Display Interface mode only Time of flight through upper liquid 37 Medium Diagnostic Display Interface mode only Displayed messages are: Unknown, Oil Only, Thin Oil, Thick Oil 38 New Pass Xxx Enter new password (0-255) Displays encrypted value of present password 39 Language (select) Select from English, Spanish, Language choice for LCD display. (no HART counterpart) French, German 40 Mdl705HT Ver3.0a0 Transmitter display Product identification. Firmware version 41 DispFact (select) Select Yes to display factory parameter menus Allows for viewing the factory parameters 42 History (current status) Press Enter to view history of recent exceptions Diagnostic Display 43 HF cable (select) Superuser Parameter Select from 3-foot or 12-foot remote 44 Run Time 57-600 Eclipse Guided Wave Radar Transmitter 31 2.6.5.4 Measurement Type: Interface and Volume Display 32 Action Comment Press Enter and select yes to clear history Similar to SZ Alarm Reset Diagnostic Display Time of flight from start of ramp to fiducial Select from positive or negative (Selection only allowed for some probes, fixed for others) 45 Hist Rst 46 FidTicks xxxx 47 Fid Sprd 48 Fid Type (select) Superuser Parameter 49 Fid Gain xxx Superuser Parameter 50 Window xxx Factory Parameter 51 Conv Fct xxxx Factory Parameter Calibration parameter 52 Scl Ofst xxx Factory Parameter Calibration parameter 53 Neg Ampl xxx Superuser Parameter 54 Ifc Ampl 55 Pos Ampl xxx 56 Signal xxx 57 Superuser Parameter Superuser Parameter Diagnostic Display Indication of level signal amplitude Compsate (select0 Superuser Parameter Select from None, Manual, Auto 58 7xKCorr xxx Superuser Parameter Distance in mm from fiducial to user reference point (7xK probe characteristic) 59 ElecTemp xxx C Diagnostic Display Present temperature in electronics compartment (degrees Celsius) 60 Max Temp xxx C Superuser Password Maximum electronics temperature recorded 61 Min Temp xxx C Superuser Password Minimum electronics temperature recorded 62 SZ Hyst xx.x lu Superuser Password Diagnostic factory setting 57-600 Eclipse Guided Wave Radar Transmitter 2.6.6 Offset Description LvlUnits in PrbModel 7xA-x PrbMount NPT 20 mA Probe Ln 72 in Lvl Ofst 0.0 in 60" Dielctrc 10-100 4 mA Set 4mA 24.0 in 24" Set 20mA 60.0 in 10" Example 1 LvlUnits in PrbModel 7xA-x PrbMount NPT Probe Ln 72 in 20 mA Lvl Ofst 10 in The parameter referred to as Lvl Ofst in the Eclipse menu is the desired level reading when liquid surface is at the end of the probe. The Eclipse transmitter is shipped from the factory with Lvl Ofst set to 0. With this configuration, all measurements are referenced from the bottom of the probe. See Example 1. Example 1 (Lvl Ofst = 0 as shipped from factory): Application calls for a 72-inch NPT Coaxial probe in water with the bottom of the probe 10 inches above the bottom of the tank. The user wants the 4 mA point at 24 inches and the 20 mA point at 60 inches as referenced from the bottom of the probe. In those applications in which it is desired to reference all measurements from the bottom of the vessel, the value of Lvl Ofst should be changed to the distance between the bottom of the probe and the bottom of the vessel as shown in Example 2. Example 2: Application calls for a 72-inch NPT coaxial probe in water with the bottom of the probe 10 inches above the bottom of the tank. The user wants the 4 mA point at 24 inches and the 20 mA point at 60 inches as referenced from the bottom of the tank. Dielctrc 10-100 60" 4 mA Set 4mA 24.0 in 24" Set 20mA 60.0 in 10" Example 2 LvlUnits in PrbModel 7xR-x PrbMount Flange 20 mA Probe Ln 48 in Lvl Ofst -6.0 in 30" 4 mA When the Eclipse transmitter is mounted in a chamber/bridle, it is usually desirable to configure the unit with the 4 mA (0%) point at the lower process connection and the 20 mA (100%) point at the upper process connection. The span is the center-to-center dimension. In this case, a negative Lvl Ofst needs to be entered. In doing so, all measurements are then referenced at a point up on the probe as shown in Example 3. Example 3: Application calls for a 48-inch cage-coaxial flanged probe measuring water in a chamber with the bottom of the probe 6 inches below the lower process connection. The user wants the 4 mA point to be 0 inches at the bottom process connection and the 20 mA point to be 30 inches at the top process connection. Dielctrc 10-100 Set 4mA 0 in 6" Set 20mA 30.0 in Example 3 57-600 Eclipse Guided Wave Radar Transmitter 33 2.6.7 Strapping Table Description The Model 705 is available with a 20-point custom strapping table. Up to 20 pairs of Level—Volume points can be entered to linearize the 4-20 mA output for odd-shaped vessels. There are two ways to enter data into the strapping table. 1. 2. 3. 4. 5. 6. Procedure 1 (this method is the most common): Ensure that “Level and Volume” is selected as the Measurement Type (parameter 8 in table 2.6.5.2). Ensure that the correct Level Units and Volume Units are chosen. (Parameters 9 and 12 in table 2.6.5.2). Scroll down to the StrapTbl (parameter 13 in table 2.6.5.2), press enter. Pt01Lvl is displayed. Press Enter, then enter the desired level for Point 1 in the strapping table and press enter. Enter corresponding volume for Point 1 in the strapping table (shown as Pt01Vol on the LCD) and then press enter. Repeat steps 4 and 5 for remaining points. NOTES: 1. All twenty strapping table points do not have to be used (unused points should be left at “0”). 2. Strapping table point values can be entered or changed in any order. 3. All strapping table points must be monotonic and sequential. In other words, each point must be larger than the one before. If a non-monotonic entry is made, the strapping length will stop at that entry. Procedure 2: The Eclipse Model 705 transmitter also allows the level points to be entered automatically. 1. 2. 3. 4. 5. 34 As above, a twenty-point table is available. However, with this procedure, the user can allow the Model 705 to use the present level as the strapping table entry. Scroll down to the Strapping Table parameter and press enter, Pt01Lvl is displayed. Press and hold the ENTER button, then press the UP arrow at the same time. (The present level reading is now captured and entered into the strapping table.) Press enter and the display shows Pt01Vol. Enter the corresponding volume and press enter. Add a known liquid volume to the vessel. For the remaining points, add a known liquid volume to vessel and repeat steps 2 to 3. 57-600 Eclipse Guided Wave Radar Transmitter 2.7 Configuration Using HART A HART (Highway Addressable Remote Transducer) remote unit, such as a HART communicator, can be used to provide a communication link to the Eclipse transmitter. When connected to the control loop, the same system measurement readings shown on the transmitter are shown on the communicator. The communicator can also be used to configure the transmitter. The HART communicator may need to be updated to include the Eclipse software (Device Descriptions). Contact your local HART Service Center for additional information. 2.7.1 Connections A HART communicator can be operated from a remote location by connecting it to a remote junction or by connecting it directly to the terminal block in the electronics housing of the Eclipse transmitter. HART uses the Bell 202 frequency shift keying technique of high-frequency digital signals. It operates on the 4–20 mA loop and requires 250 Ω load resistance. A typical connection between a communicator and the Eclipse transmitter is shown at left. Junction R L > 250 Ω - Control Room Display Power Supply Current Meter 57-600 Eclipse Guided Wave Radar Transmitter + 2.7.2 Display Menu A typical communicator display is an 8-line by 21-character LCD. When connected, the top line of each menu displays the model (Model 705 3.x) and its tag number or address. Usually the bottom line of each menu is reserved for softwaredefined function keys (F1–F4). For detailed operating information, refer to the instruction manual provided with the HART communicator. The Eclipse transmitter online menu trees are shown in the following illustration. Open the menu by pressing the alphanumeric key 1, Device Setup, to display the secondlevel menu. 35 2.7.3 HART Menu – Model 705 3.x 1 Device Setup 2 Level 3 % Range 4 Loop 5 Device Variables 1 2 3 4 1 Calibration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Probe Model Probe Mount Measurement Type Level Units Probe Length Level Offset Volume Parameters Dielectric Range Sensitivity PV is Variable Selection 4 mA Set Point 20 mA Set Point Damping System Fault State Blocking Distance SZ Fault State SZ Height SZ Alarm Reset Threshold Interace Params Trim Level Date/Time/Initials 1 Upper Dielectric 2 Interface Threshold 3 Ifc Threshold Ampl 1 SV IS 2 TV IS 3 QV IS 1 Volume Units 2 Strapping Table 3 Table Length 36 2 Basic Setup 1 2 3 4 5 6 Tag Descriptor Date Message Poll Address Final Asmbly Num Level Volume IfcLvl IfcVol 3 Advanced Setup 1 2 3 4 5 6 7 8 9 10 11 12 13 Trim Loop Current Enter Password Fiducial Type Fiducial Gain Neg Threshold Ampl Pos Threshold Ampl Compensation Factory Settings SZ Hystersis Max Temperature Min Temperature Reset Temperatures New User Password 1 2 3 4 Compensation Mode Upper Dielectric Target Calibration 7xK Correction 1 Target Oper Mode 2 Target Calib Value 3 Auto Target Calib 1 2 3 4 5 6 7 8 Magnetrol S/N Device ID HF Cable Window Conversion Factor Scale Offset Waveform Selection Factory Param 2 5 Review 4 Diagnostics 1 2 3 4 5 6 7 8 9 10 11 12 13 Loop Test Present Status Status History Level Ticks Fiducial Ticks Fiducial Spread Signal Strength Elec Temperature Interface Ticks Interface Medium Derating Factor Target Amplitude Target Ticks 1 Faults 2 Warnings 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Seal Leak Fiducial Spread Hi Temperature Lo Temperature Calib Required EOP Too Low Trim Required Initializing May Be Flooded Dry Probe Weak Signal System Warning Warning 1 Warning 2 No Steam Target Warning 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Software Failure CPU Failure EEPROM Failure Default Params No End of Ramp Loop Failure Fiducial Shift Slope Error No Probe No Fiducial Safety Zone Alrm No Signal EOP High Hi Volume Alrm Lvl < Probe Length EOP < Probe Length 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Model Manufacturer Magnetrol S/N Firmware Version Tag Descriptor Date Message Poll Address Final asmbly num Device ID Probe Model Probe Mount Measurement Type Level Units Probe Length Level Offset Volume Units Dielectric Range Sensitivity PV is SV is TV is QV is 4mA Set Point 20mA Set Point Damping System Fault State Blocking Distance SZ Fault State SZ Height Trim Level 4 mA Trim Value 20 mA Trim Value Threshold Interface Threshold Fiducial Type Fiducial Gain Neg Threshold Ampl Pos Threshold Ampl Ifc Threshold Ampl Compensation Mode Upper Dielectric 7xK Correction SZ Hysteresis Universal rev Field dev rev Software rev Num req preams 57-600 Eclipse Guided Wave Radar Transmitter 2.7.4 HART Revision Table Model 705 HART Version HCF Release Date Compatible with 705 Software Dev V1 DD V1 July 1998 Version 1.2B and earlier Dev V1 DD V2 November 1998 Version 1.2C through 1.3D Dev V3 DD V1 April 1999 Version 1.4A through 1.4C Dev V4 DD V1 October 1999 Version 1.5 and later Model 705 2.x HART Version HCF Release Date Compatible with 705 Software Dev V1 DD V1 June 2000 Version 2.0A through 2.2C Dev V2 DD V1 September 2001 Version 2.3A through 2.3E Dev V3 DD V1 September 2003 Version 2.4A through 2.4B Dev V4 DD V1 April 2004 Version 2.5A and later Model 705 3.x HART Version Dev V1 DD V2 2.8 HCF Release Date September 2008 Compatible with 705 Software Version 3.0A and later FOUNDATION fieldbus™ Digital Communications 2.8.1 Description FOUNDATION fieldbus is a digital communications system that serially interconnects devices in the field. A Fieldbus system is similar to a Distributed Control System (DCS) with two exceptions: • Although a Fieldbus system can use the same physical wiring as an existing 4–20 mA device, Fieldbus devices are not connected point-to-point, but rather are multidropped on a single pair of wires (referred to as a segment). • Fieldbus is a system that allows the user to distribute control across a network. Fieldbus devices are smart and actually maintain control over the system. Unlike 4–20 mA analog installations in which the two wires carry a single variable (the varying 4–20 mA current), a digital communications scheme such as Fieldbus considers the two wires as a network. The network can carry many process variables as well as other information. The Eclipse Model 705FF transmitter is a FOUNDATION fieldbus registered device that communicates with the H1 Foundation Fieldbus protocol operating at 31.25 kbits/sec. The H1 physical layer is an approved IEC 61158 standard. The figure on page 38 shows a typical Fieldbus installation. An IEC61158 shielded twisted pair wire segment can be as long as 6234 feet (1900 meters) without a repeater. Up to 4 repeaters per segment can be used to extend the distance. The maximum number of devices allowed on a Fieldbus segment is 32 although this depends on the current draw of the devices on any given segment. 57-600 Eclipse Guided Wave Radar Transmitter 37 Details regarding cable specifications, grounding, termination, and other network information can be found in IEC 61158 or at www.fieldbus.org. 6234 feet (1900 meters) maximum PC Power Conditioner Terminator Terminator Power Supply Control Room Typical Fieldbus Installation 2.8.2 Benefits The benefits of Fieldbus can be found throughout all phases of an installation: 1. Design/Installation: Connecting multiple devices to a single pair of wires means less wire and fewer I/O equipment. Initial Engineering costs are also reduced because the Fieldbus Foundation™ requires interoperability, defined as “the ability to operate multiple devices in the same system, regardless of manufacturer, without a loss of functionality.” All FOUNDATION fieldbus devices must be tested for interoperability by the Fieldbus Foundation. Magnetrol Model 705FF device registration information can be found at www.fieldbus.org. 2. Operation: With control now taking place within the devices in the field, better loop performance and control are the result. A Fieldbus system allows for multiple variables to be brought back from each device to the control room for additional trending and reporting. 3. Maintenance: The self-diagnostics residing in the smart field devices minimizes the need to send maintenance personnel to the field. 38 57-600 Eclipse Guided Wave Radar Transmitter 2.8.3 Device Configuration Device Descriptions The function of a Fieldbus device is determined by the arrangement of a system of blocks defined by the Fieldbus Foundation. The types of blocks used in a typical User Application are described as follows: Resource Block describes the characteristics of the Fieldbus device such as the device name, manufacturer, and serial number. Transducer Blocks contain information such as calibration date and sensor type. They are used to connect the sensor to the input function blocks. Function Blocks are built into the Fieldbus devices as needed to provide the desired control system behavior. The input and output parameters of function blocks can be linked over the Fieldbus. There can be numerous function blocks in a single User Application. An important requirement of Fieldbus devices is the interoperability concept mentioned above. Device Description (DD) technology is used to achieve this interoperability. The DD provides extended descriptions for each object and provides pertinent information needed by the host system. DDs are similar to the drivers that your personal computer (PC) uses to operate peripheral devices connected to it. Any Fieldbus host system can operate with a device if it has the proper DDs for that device. The most recent DD and Common File Format (CFF) files can be found on the Magnetrol web site at magnetrol.com or fieldbus.org. 2.8.4 Intrinsically Safe H1 supports Intrinsic Safety (IS) applications with bus powered devices. To accomplish this, an IS barrier is placed between the power supply in the safe area and the device in the hazardous area. H1 also supports the Fieldbus Intrinsically Safe Concept (FISCO) model which allows more field devices in a network. The FISCO model considers the capacitance and inductance of the wiring to be distributed along its entire length. The stored energy during a fault will be less and more devices are permitted on a pair of wires. Instead of the conservative entity model, which only allows about 90 mA of current, the FISCO model allows a maximum of 110 mA for Class II C installations and 240 mA for Class II B installations. 57-600 Eclipse Guided Wave Radar Transmitter 39 FISCO certifying agencies have limited the maximum segment length to 1000 meters because the FISCO model does not rely on standardized ignition curves. The Eclipse Model 705 is available with an entity IS, FISCO IS, and explosion proof approvals. 3.0 Reference Information This section presents an overview of the operation of the Eclipse Guided Wave Radar Level Transmitter, information on troubleshooting common problems, listings of agency approvals, lists of replacement and recommended spare parts, and detailed physical, functional, and performance specifications. 3.1 Description Eclipse is a loop-powered two-wire, 24 VDC, level transmitter based on the concept of Guided Wave Radar. Guided Wave Radar, or Micropower Impulse Radar (MIR), is a revolutionary, new level measurement technology. The Eclipse electronics are housed in an ergonomic housing comprised of two tandem compartments angled at a 45-degree angle for ease of wiring and calibration. These two compartments connect via an explosion proof and watertight feed-through. 3.2 Theory of Operation 3.2.1 Micropower Impulse Radar 24 VDC, 4-20 mA Loop Powered Transmit Pulse A reflection is developed off the liquid surface Air MIR (Micropower Impulse Radar) combines TDR (time domain reflectometry), ETS (equivalent time sampling) and modern low power circuitry. This synthesis of technologies brings to the level market a high-speed radar circuit (speed of light transmission) at a small fraction of the cost of conventional radar. The electromagnetic pulses are propagated via a waveguide that yields a system many times more efficient than through-air radar. εr = 1 Media ε r > 1.4 A small amount of energy continues down the probe in a low dielectric fluid, e.g. hydrocarbon 40 57-600 Eclipse Guided Wave Radar Transmitter 3.2.2 Interface Detection The Eclipse Model 705, when used with the Model 7xT coaxial probe, is a transmitter capable of measuring both an upper level and an interface level. It is required that the upper liquid have a dielectric constant between 1.4 and 5 and the two liquids have a difference in dielectric constants greater than 10. A typical application would be oil over water, with the upper layer of oil being non-conductive with a dielectric constant of approximately 2 and the lower layer of water being very conductive with a dielectric constant of approximately 80. This interface measurement can only be accomplished when the dielectric constant of the upper medium is lower than the dielectric constant of the lower medium. Reference Signal Air (ε = 1) Upper Level Signal Low Dielectric Medium (e.g. oil, ε = 2) Interface Level Signal Emulsion Layer High Dielectric Medium (e.g. water, ε = 80) Time Interface Detection Eclipse Guided Wave Radar is based upon the technology of TDR (Time Domain Reflectometry). TDR utilizes pulses of electromagnetic energy transmitted down a wave guide (probe). When a pulse reaches a liquid surface that has a higher dielectric constant than the air (dielectric constant of 1) in which it is traveling, the pulse is reflected and ultra high speed timing circuitry provides an accurate measure of liquid level. Even after the pulse is reflected from the upper surface, some of the energy continues down the length of the probe through the upper liquid. The pulse is again reflected when it reaches the higher dielectric lower liquid (refer to figure at left). Since the speed of the signal through the upper liquid is dependent on the dielectric constant of the medium in which it is traveling, the dielectric constant of the upper liquid must be known to accurately determine the interface level. Knowing the time between the first and second reflections, along with knowing the upper layer dielectric constant, the thickness of the upper layer can be determined. In order to properly process the reflected signals, the Model 705 is specified for those applications where the thickness of the upper layer is greater than 2 inches. The maximum upper layer is limited to the length of the Model 7xT probe, which is available in lengths up to 20 feet. The Model 7x7 twin rod flexible probe allows interface operation up to 40 feet. Emulsion Layers As emulsion (rag) layers can decrease the strength of the reflected signal, the Eclipse Model 705 should only be utilized in applications that have clean, distinct layers. Contact the factory for application assistance. 57-600 Eclipse Guided Wave Radar Transmitter 41 3.2.3 Time Domain Reflectometry (TDR) TDR uses pulses of electromagnetic (EM) energy to measure distances or levels. When a pulse reaches a dielectric discontinuity (created by media surface), part of the energy is reflected. The greater the dielectric difference, the greater the amplitude (strength) of the reflection. Although TDR is new to the industrial level measurement industry, it has been used in the telephone, computer, and power transmission industries for years. In these industries, it is used to successfully find wire or cable breaks and shorts. An EM pulse is sent through the wire, traveling unimpeded until it finds a line break or short. A reflection is then returned from the break enabling a timing circuit to pinpoint the location. In the Eclipse transmitter, a waveguide with a characteristic impedance in air is used as a probe. When part of the probe is immersed in a material other than air, there is lower impedance due to the increase in the dielectric. When an EM pulse is sent down the probe and meets the dielectric discontinuity, a reflection is generated. 3.2.4 Equivalent Time Sampling (ETS) ETS (Equivalent Time Sampling) is used to measure the high speed, low power EM energy. ETS is a critical key in the application of TDR to vessel level measurement technology. The high speed EM energy (1000 ft/µs) is difficult to measure over short distances and at the resolution required in the process industry. ETS captures the EM signals in real time (nanoseconds) and reconstructs them in equivalent time (milliseconds), which is much easier to measure with today’s technology. ETS is accomplished by scanning the waveguide to collect thousands of samples. Approximately 8 scans are taken per second; each scan gathers more than 30,000 samples. 42 57-600 Eclipse Guided Wave Radar Transmitter 3.3 Troubleshooting The Eclipse transmitter is designed and engineered for trouble-free operation over a wide range of operating conditions. Common transmitter problems are discussed in terms of their symptoms and recommended corrective actions. Information on how to handle material buildup on the probe is also provided in this section. WARNING! Explosion hazard. Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. 3.3.1 Troubleshooting System Problems — Model 705 Symptom Problem Solution LEVEL, % OUTPUT and LOOP values are all inaccurate. Basic configuration data is questionable. Reconfigure the Probe Model and/or Probe Mount, Probe Length or Level Offset. 1) Ensure the Level is accurate. 2) Verify 4 mA and 20 mA Loop values. Interface level has significant emulsion. Examine process to reduce/eliminate emulsion layer. LEVEL readings are repeatable but consistently high or low from actual by a fixed amount. Configuration data does not accurately match probe length or tank height. Ensure proper Probe Model and probe length. LEVEL, % OUTPUT and LOOP values fluctuate. Turbulence Increase the Damping factor until the readings stabilize. High Frequency connection Check Fid Spread (should be stable within ±10 counts). Lower dielectric material over higher dielectric material, e.g., oil over water Select Fixed Threshold option. LEVEL, % OUTPUT and LOOP values all reading low vs. actual. Adjust trim level value by the amount of noted inaccuracy. Coating, clumping or buildup on probe These may be expected inaccuracies due to affect on pulse propagation. Dense, water based foam These may be expected inaccuracies due to affect on pulse propagation. LEVEL reading on Display is correct but LOOP is stuck on 4 mA. Basic configuration data is questionable. Set POLL ADR to 0 if not using HART multi-drop. HART device only: handheld will only read Universal Commands. Most current Device Descriptors (DDs) are not installed in handheld. Contact local HART service center for the latest DDs. Level Reading on Display is stuck at full scale, loop is stuck at 20.5 mA. Software believes probe is flooded (level near very top of probe). Check actual level. If probe is not flooded, Check for buildup or obstructions near top of probe. Select higher dielectric range. Check for condensation in probe connection. Add Blocking Distance. LEVEL, % OUTPUT and LOOP values all at maximum level. Possible configuration issue with single rod probe 1) Increase Blocking Distance 2) Increase Dielectric Range LEVEL, % OUTPUT and LOOP values all reading high vs. actual. Possible obstruction in tank affecting single rod probe 1) Increase Dielectric Range until obstruction is ignored 2) Relocate probe away from obstruction LEVEL value reading high when should be zero. Transmitter loose or disconnected from probe Ensure transmitter connected securely to probe. NOTE: When consulting the factory concerning improper operation, use proper tables on Pages 66-67. Enter all data when transmitter is working CORRECTLY or INCORRECTLY. 57-600 Eclipse Guided Wave Radar Transmitter 43 3.3.2 Status Messages Display Message Action Comment OK None Normal operating mode Initial None Program is Initializing, level reading held at 4 mA set point. This is a transient condition. DryProbe None Normal message for a dry probe. End of probe signal is being detected. End of Probe signal from a dry probe is out of range 1) Ensure probe length is entered correctly EOP < Probe Length 2) Set transmitter to a lower dielectric range 3) Consult factory 4) Ensure proper blocking distance EOP High End of Probe signal is out of range 1) Ensure probe length is entered correctly 2) Consult factory (old twin rod probe being used with enhanced 705) WeakSgnl None. Signal amplitude is lower 1) Set transmitter to lower dielectric range than desired. 2) Increase sensitivity Flooded? Loss of level signal possibly due to flooding, twin rod probes only 1) Decrease level in vessel 2) Set transmitter to lower dielectric range 3) Replace with Model 7xR Overfill probe NoSignal No level signal being detected 1) Ensure dielectric setting is correct for measured medium 2) Increase sensitivity 3) Confirm that the probe type is proper for the dielectric of the medium 4) Consult factory No Fid Fiducial signal is not being detected 1) Check connection between probe and transmitter 2) Check for moisture on top of probe 3) Check for damaged gold pin on the high frequency connector 4) Consult factory FidShift FidTicks shifted from expected value 1) Check connection between probe and transmitter 2) Check for moisture on top of probe 3) Check for damaged gold pin on the high frequency connector 4) Consult factory Fid Sprd* Fiducial Ticks variation is excessive 1) Check connection between probe and transmitter 2) Check for moisture on top of probe 3) Consult factory 44 SZ Alarm Safety Zone alarm has been tripped, loop current fixed at SZ Fault Decrease level in vessel Hi Temp Present temperature in electronics compartment is above +80° C 1) Transmitter may need to be moved to ensure ambient temperature is within specification 2) Change to remote mount transmitter 57-600 Eclipse Guided Wave Radar Transmitter 3.3.2 Status Messages Display Message Action Comment Present temperature in electronics compartment is below -40° C 1) Transmitter may need to be moved to ensure ambient temperature is within specification HiVolAlm Level more than 5% above highest point in strapping table Verify strapping table is entered correctly. None. Signal amplitude is lower than desired. Sys Warn Unexpected but non-fatal software event Consult factory TrimReqd Factory set Loop values are defaults, loop output may be inaccurate Consult factory Cal Reqd Factory set default calibration parameters are in use, level reading may be inaccurate Consult factory SlopeErr Ramp circuit generating improper voltage Consult factory LoopFail Loop current differs from expected value Consult factory No Ramp No End-of-Ramp signal detected Consult factory DfltParm Internal non-volatile parameters Consult factory have been defaulted Lo Temp LVL < Probe Length 2) Change to remote mount transmitter Apparent position of the upper 1) Check entered probe length level pulse is beyond the end of 2) Change threshold to fixed probe. EE Fail EEPROM error allowing watch- Consult factory dog timer to expire CPU Fail A-D converter time out allowing Consult factory watchdog timer to expire SfwrFail A fatal software error allowing watchdog timer to expire Consult factory PACTware™ PC Program The Eclipse Model 705 offers the ability to do Trending and Echo Curve analysis using a PACTware DTM. This is a powerful troubleshooting tool that can aid in the resolution of some of the Error Messages shown above. Refer to Bulletins 59-101 and 59-601 for more information. 57-600 Eclipse Guided Wave Radar Transmitter 45 3.3.3 Troubleshooting Applications There are numerous causes for application problems. Media buildup on the probe and stratification are covered here. Media buildup on the probe is not a problem in most cases —Eclipse circuitry typically works very effectively. Media buildup should be viewed as two types—Film Coating and Bridging. A twin rod probe can be utilized when minor film coating is a possibility. For more extreme buildup, utilize the Model 7xF or 7x1 Single Rod Probes. Film Coating Bridging 3.3.3.1 Model 705 (Level Application) • Continuous Film Coating The most typical of coating problems where the media forms a continuous coating on the probe. Eclipse will continue to measure effectively with some small degradation in performance. A problem can develop if the product begins to build up on the spacers that separate the probe elements. High dielectric media (e.g., water-based) will cause the greatest error. • Bridging Media that is viscous or solid enough to form a clog, or bridge, between the elements causes the greatest degradation in performance. High dielectric media (e.g., waterbased) will show as level at the location of the bridging. • Stratification/Interface The standard Model 705 Eclipse transmitter is designed to measure the first air/media interface it detects. However, a low dielectric over a high dielectric application can cause a measurement problem and cause the electronics to trigger on the high dielectric medium that lies beneath the low dielectric medium. Select the Fixed Threshold option to read the upper medium. Example: Oil over water. 3.3.3.2 Model 705 (Interface Application) Low Dielectric Medium (e.g., oil) It is not uncommon for interface applications to have an emulsion layer form between the two media. This emulsion layer may pose problems for Guided Wave Radar as it may decrease the strength of the reflected signal. Since the properties of this emulsion layer are difficult to quantify, applications with emulsion layer should be avoided with Eclipse. Emulsion Layer High Dielectric Medium (e.g., water) 46 57-600 Eclipse Guided Wave Radar Transmitter 3.3.3.3 Model 705 (Single Rod Application) Nozzles • 2" Diameter minimum • Ratio of Diameter: Length should be >1:1 • Do not use Pipe Reducers (restriction) Obstruction PROBE CLEARANCE TABLE Distance to Probe Acceptable Objects <6" Continuous, smooth, parallel conductive surface, for example a metal tank wall; important that probe does not touch wall >6" <1" (25mm) diameter pipe and beams, ladder rungs >12" <3" (75mm) diameter pipe and beams, concrete walls >18" All remaining objects Coating Buildup 57-600 Eclipse Guided Wave Radar Transmitter • Nozzles Nozzles can create false echoes that can cause diagnostic messages and/or errors in measurement. If EOP HIGH or EOP LOW is displayed when first configuring the instrument: 1. Ensure the PROBE LENGTH as entered in the software is equal to the actual probe length as noted on the nameplate. This value must be changed if the probe is cut shorter from the original length. 2. Increase the Blocking Distance value until the message is eliminated; 20mA point may need to be lowered. 3. Increase the DIELECTRIC RANGE a small amount to aid in reducing echoes in nozzle. Increasing the DIELECTRIC setting reduces the gain, which may cause instrument to lose level of lower dielectric media; consult factory. • Obstructions If the level reading repeatedly locks on to a specific level higher than the actual level, it may be caused by a metallic obstruction. Obstructions in the vessel (e.g., pipes, ladders) that are located close to the probe may cause the instrument to show them as level. 1. Refer to the Probe Clearance Table 2. Increase the DIELECTRIC RANGE a small amount to aid in reducing echoes in nozzle. Increasing the DIELECTRIC setting reduces the gain, which may cause instrument to lose level of lower dielectric media; consult factory. • Coating/Buildup The Model 705 and Single Rod probe were designed to operate effectively in the presence of media building up. Some expected error may be generated based upon the following factors: Dielectric of the media that created the coating Thickness of the coating Length of the coating above the present level • Stratification/Interface The Model 705 and Single Rod probe should not be used in applications where media can separate and stratify creating an interface application (e.g., water over oil). The circuitry will detect the lower level—the higher dielectric medium (e.g., the water level). 47 3.4 Agency Approvals AGENCY FM CSA IEC ATEX 0344 MODEL APPROVED APPROVAL CATEGORY APPROVAL CLASSES 705-5XXX-1XX 705-5XXX-2XX Intrinsically Safe Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Groups E, F, & G T4 Class III, Type 4X, IP66 Entity Class I, Div. 1; Groups B, C & D Class II, Div. 1; Groups E, F, & G T4 Class III, Type 4X, IP66 Class I, Div. 2; Groups A, B, C, & D Class II, Div. 2; Groups F & G T4 Class III, Type 4X, IP66 Class I, Div. 1; Groups A, B, C, & D Class II, Div. 1; Group E, F & G T4 Class III, Type 4X Entity Class I, Div. 1; Groups B, C, & D Class II, Div. 1; Group E, F & G T4 Class III, Type 4X Class I, Div. 2; Groups A, B, C, & D Class II, Div. 2; Group E, F & G T4 Class III, Type 4X Zone 0 Ex ia IIC T4 705-5XXX-3XX 705-5XXX-4XX Explosion Proof (with Intrinsically Safe probe) 705-5XXX-XXX 705-5XXX-XXX Non-Incendive Suitable for: 705-5XXX-1XX 705-5XXX-2XX Intrinsically Safe 705-5XXX-3XX 705-5XXX-4XX Explosion Proof (with Intrinsically Safe probe) 705-5XXX-XXX 705-5XXX-XXX Non-Incendive Suitable for: 705-5XXX-AXX 705-5XXX-BXX 705-5XXX-AXX 705-5XXX-BXX 705-5XXX-CXX 705-5XXX-DXX 705-51XX-EXX 705-51XX-FXX 705-52XX-EXX 705-52XX-FXX Intrinsically Safe Intrinsically Safe II 1G, EEx ia IIC T4 Flame Proof II 1/2G, EEx d [ia] IIC T6 Non-sparking These units are in conformity of: 1. The EMC Directive: 2004/108/EC. The units have been tested to EN 61326. 2. Directive 94/9/EC for equipment or protective system for use in potentially explosive atmospheres. II 3(1)G, EEx nA [ia] IIC T4..T6 with probe II 1 G EEx ia IIC T6 II 3(1)G, EEx nA [nL] [ia] IIC T4..T6 with probe II 1 G EEx ia IIC T6 Note: Single and twin rod probes must be used in metallic vessel or stillwell to maintain CE compliance. Factory Sealed: This product has been approved by Factory Mutual Research (FM), and Canadian Standards Association (CSA), as a Factory Sealed device. IMPORTANT: Measured media inside vessel must be non-flammable only. If media inside vessel is flammable, then the explosion proof version (which contains an internal barrier making the probe Intrinsically Safe) is required. Special conditions for safe use Because the enclosure of the Guided Wave Radar Level Transmitter Eclipse Model 705-5 _ _ _ - _1 _ and/or Probe Eclipse Model 7_ _ -_ _ _ _ - _ _ _ is made of aluminum, if it is mounted in an area where the use of category 1 G (Zone 0) apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded. For applications in explosive atmospheres caused by gases, vapors or mists and where category 1G (Zone 0) apparatus is required, electrostatic charges on the non-metallic parts of the Probe Eclipse Model 7x5- _ _ _ _ - _ _ _ , Model 7x7- _ _ _ _ - _ _ _ and Model 7_ F_ _ _ _ - _ _ _ shall be avoided. 3.4.1 Agency Specifications – Explosion Proof Installation Factory Sealed: This product has been approved by Factory Mutual Research (FM), and, Canadian Standards Association (CSA), as a Factory Sealed device. NOTE: Factory Sealed: No Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter. However, an Explosion Proof conduit fitting (EY seal) is required between the hazardous and safe areas. Caution: Grounding (+) will cause faulty operation, but will not cause permanent damage. 48 57-600 Eclipse Guided Wave Radar Transmitter 3.4.2 Agency Specifications – Intrinsically Safe Installation 57-600 Eclipse Guided Wave Radar Transmitter 49 3.4.3 Agency Specifications – FOUNDATION fieldbus System 50 57-600 Eclipse Guided Wave Radar Transmitter 3.5 Parts 3.5.1 Replacement Parts Item Description Part Number Electronic module HART with display (SIL 1) HART without display (SIL 1) HART with display (SIL 2) HART without display (SIL 2) FOUNDATION fieldbus with display FOUNDATION fieldbus without display PROFIBUS PA with display PROFIBUS PA without display Hygienic HART with display (SIL 1) Hygienic FOUNDATION fieldbus with display Hygienic PROFIBUS PA with display Z31-2835-001 Z31-2835-002 Z31-2835-003 Z31-2835-004 Z31-2841-001 Z31-2841-002 Z31-2846-001 Z31-2846-002 89-7254-001 89-7254-002 89-7254-004 Terminal board HART General Purpose (GP), Intrinsically Safe (IS), Explosion Proof (XP) FOUNDATION fieldbus (XP) FOUNDATION fieldbus (IS/Fisco) Z30-9151-001 Z30-9151-003 Z30-9151-004 O-ring (Viton®) (Consult Factory for alternative O-ring materials) 012-2201-237 Housing cover without glass 004-9193-003 Housing cover with glass (GP, IS) (XP) 036-4410-001 036-4410-003 7xB Twin Rod Probe Shortening Kit (consult factory) 089-9112-XXX 7x7 Twin Rod Flexible Probe Weight 089-9121-001 7xF Single Rod Rigid Probe – Spacer Kit (Spacer & Pin) 089-9114-001 7x1 Single Rod Flexible Probe Weight 089-9120-001 3.5.2 Recommended Spare Parts Item Description Part Number Electronic module HART with display (SIL 1) HART without display (SIL 1) HART with display (SIL 2) HART without display (SIL 2) FOUNDATION fieldbus with display FOUNDATION fieldbus without display Z31-2835-001 Z31-2835-002 Z31-2835-003 Z31-2835-004 Z31-2841-001 Z31-2841-002 Terminal board HART General Purpose (GP), Intrinsically Safe (IS), Explosion Proof (XP) FOUNDATION fieldbus (XP) FOUNDATION fieldbus (IS/Fisco) Z30-9151-001 Z30-9151-003 Z30-9151-004 ➃ ➂ ➄ ➁ ➂ ➀ 57-600 Eclipse Guided Wave Radar Transmitter 51 3.6 Specifications 3.6.1 Functional System Design Measurement Principle Guided time-of-flight via time domain reflectometry Input Measured Variable Level, determined by the time-of-flight of a guided radar pulse from transmitter to product surface and back Zero and Span 6 inches to 75 feet (15 to 2286 cm) Output Type Analog 4 to 20 mA with HART digital signal Range Analog 3.8 to 20.5 mA useable Digital 0 to 999" (0 to 999 cm) Analog 0.01 mA 1200 Digital 0.1" 1000 Resolution Loop Resistance (maximum) GP/IS/XP- 620 Ω @24 VDC Diagnostic Alarm Adjustable 3.6 mA, 22 mA, HOLD Damping 20.5 mA 800 Ω 630 600 Adjustable 0-10 seconds 400 User Interface Keypad 3-button menu-driven data entry & system security Indication 2-line × 8-character display Digital Communication HART Version 5.x compatible 200 24 VDC 0 0 FOUNDATION fieldbus H1 (ITK 4.6) Fieldbus General Purpose/XP/IS/FISCO 10 20 VDC 30 40 GENERAL PURPOSE (GP) INTRINSICALLY SAFE (IS) EXPLOSION PROOF (XP) Power (Measured at instrument terminals) General Purpose/Intrinsically Safe/Explosion Proof/FM/CSA/ATEX 11 11 to 36 VDC 9–32 VDC (17 mA current draw) (Refer to instruction manual 57-640 for additional information on FOUNDATION fieldbus version) Housing Material Aluminum A356T6 (<0.20% copper), optional 316 stainless steel Cable Entry 3 ⁄4" NPT and M20 3.6.1.1 O-ring (Seal) Selection Chart Material Maximum Code Temperature Min. Temp. Recommended For Use In Not Recommended For Use In Viton® GFLT 0 +400° F (+200° C) -40° F (-40° C) General purpose, steam, ethylene Ketones (MEK, acetone), skydrol fluids, amines, anhydrous ammonia, low molecular weight esters and ethers, hot hydro-fluoric or chlorosulfuric acids, sour HCs EPDM 1 +250° F (+125° C) -60° F (-50° C) Acetone, MEK, skydrol fluids Petroleum oils, di-ester base lubricants, propane, steam, anhydrous ammonia 2 +400° F (+200° C) -40° F (-40° C) Black liquor, hot water/steam, hot Inorganic and organic acids (including HF aliphatic amines, ethylene oxide, propyand nitric) aldehydes, ethylene, glycols, lene oxide, molten sodium, molten organic oils, silicone oils, vinegar, sour HCs potassium, anhydrous ammonia Black liquor, Freon 43, Freon 75, Galden, KEL-F liquid, molten sodium, molten potassium, anhydrous ammonia Steam, hot alkaline solutions HF acid, media with ph>12 Kalrez® (4079) Aegis PF128 8 +400° F +(200° C) -4° F (-20° C) Inorganic and organic acids (including HF and nitric) aldehydes, ethylene, glycols, organic oils, silicone oils, vinegar, sour HCs , steam, amines, ethylene oxide, propylene oxide Borosilicate N +800° F (+430° C) -320° F (-195° C) General high temperature/high pressure applications, hydrocarbons, full vacuum (hermetic), ammonia, chlorine Maximum temperature of O-ring (not necessarily maximum process temperature) 52 57-600 Eclipse Guided Wave Radar Transmitter Environment Operating Temperature -40 to +175° F (-40 to +80° C) Display Function Operating Temperature -5 to +160° F (-20 to +70° C) Storage Temperature -50 to +175° F (-46 to +80° C) Humidity 0-99%, non-condensing Electromagnetic Compatibility Meets CE Requirements: EN 61326 Note: Twin Rod and Single Rod probes must be used in metallic vessel or stillwell to maintain CE requirement. Mounting Affects: Twin Rod Active rod must be mounted at least 1" (25 mm) from any surface or obstruction. Minimum stillwell diameter for Twin Rod probe is 3". Single Rod Nozzles do not restrict performance by ensuring the following: No nozzle is <2" (50 mm) diameter Ratio of Diameter: Length is 1:1 or greater; any ratio <1:1 (e.g., a 2" × 6" nozzle = 1:3) may require a Blocking Distance and/or DIELECTRIC adjustment (see Section 2.6.5) No pipe reducers are used Obstructions (See Probe Clearance Table, page 47) Keep conductive objects away from probe to ensure proper performance Shock Class ANSI/ISA-S71.03 Class SA1 Vibration Class ANSI/ISA-S71.03 Class VC2 SIL 2 Safe Failure Fraction (SFF) 91% 3.6.2 Performance - Model 705 Reference Conditions Linearity Measured Error Reflection from water at +70° F (+20° C) with 72" coaxial probe (CFD threshold) Coaxial/Twin Rod Probes: <0.1% of probe length or 0.1 inch (whichever is greater) Single Rod Probes: <0.3% of probe length or 0.3 inch (whichever is greater) Coaxial/Twin Rod Probes: ±0.1% probe length or ±0.1 inch (whichever is greater) Single Rod Probes ±0.5% probe length or ±0.5 inch (whichever is greater) Resolution ±0.1 inch Repeatability <0.1 inch Hysteresis <0.1 inch Response Time <1 second Warm-up Time <5 seconds Operating Temp. Range -40° to +175° F (-40° to +80° C) LCD Temp. Range -5° to +160° F (-20° to +70° C) Ambient Temp. Effect Approximately +0.02% of probe length/ ° C Process Dielectric Effect <0.3 inch within selected range Humidity 0-99%, non-condensing Electromagnetic Compatibility Meets CE requirements: EN 61326 (Twin and Single Rod probes must be used in metallic vessel or stillwell to maintain CE requirement) Specifications will degrade with Model 7xB, 7xD, and 7xP probes and/or Fixed threshold configuration. Top 24 inches of Model 7xB probe: 1.2 inches (30 mm). Specification for top 48 inches of single rod will be application dependent. 57-600 Eclipse Guided Wave Radar Transmitter 53 3.6.3 Performance - Model 705 Interface Reference Conditions Reflection from liquid of selected dielectric at +70° F (+20° C) with 72" probe Linearity <0.5 inch Measured Error Upper layer ±1 inch Interface layer ±1 inch (clean distinct interface required) Upper Layer Dielectric 1.4–5.0 Interface Layer Dielectric >15 Resolution ±0.1 inch Repeatability <0.5 inch Hysteresis <0.5 inch Response Time <1 second Warm-up Time <5 seconds Operating Temp. Range -40° to +175° F (-40° to +80° C) LCD Temp. Range -5° to +160° F (-20° to +70° C) Ambient Temp. Effect Approximately ±0.02% of probe length/ ° C Humidity 0-99%, non-condensing Electromagnetic Compatibility Meets CE requirements: EN 61326 3.6.4 Process Conditions Steam (7xS) Model Coaxial (7xA, 7xG, 7xT, 7xR) Twin Rod (7xB) HTHP Coaxial (7xD) HP Coaxial (7xP) Maximum Process Temperature 7xA: +300° F @ 400 psig (+150° C @ 27 bar) 7xG, 7xT & 7xR: +400° F @ 270 psig (+200° C @ 18 bar) +400° F @ 275 psig (+200° C @ 19 bar) +800° F @ 1500 psig (+427° C @ 103 bar) +400° F @ 5500 psig (+200° C @ 380 bar) +650° F @ 2400 psig (+340° C @ 165 bar) Maximum Process Pressure 1000 psig @ +70° F (70 bar @ +20° C) 1000 psig @ +70° F (70 bar @ +20° C) 6250 psig @ +70° F (430 bar @ +20° C) 6250 psig @ +70° F (430 bar @ +20° C) 3000 psig @ +100° F (207 bar @ +38° C) Maximum Viscosity 500 cp (Standard) 1500 cp (Enlarged) 10,000 Caged Coaxial 1500 cp 500 cp (Standard) 1500 cp (Enlarged) 500 cp (Standard) 1500 cp (Enlarged) 500 cp Dielectric Range ≥1.4 ≥1.9 ≥1.4 ≥1.4 >10 Hermeticity N/A N/A Helium leak rate <10-8 cc/sec @ 1 atmosphere vacuum N/A Not for direct insertion into boilers. Model Rigid (7xF) Rigid (7xJ) Flexible (7x1) +300° F @ 400 psig +605° F @ 1600 psig +300° F @ 400 psig Maximum Process Temperature (+150° C @ 27 bar) (+320° C @ 110 bar) (+150° C @ 27 bar) Maximum Process Pressure Maximum Viscosity 1000 psig @ +70° F 3000 psig @ +70° F (70 bar @ +20° C) (207 bar @ +20° C) Hygienic (7xF-E) Paint (7xF-P) +150° F @ 50 psig (+66° C @ 3.4 bar) +300° F @ 75 psig (+150° C @ 27 bar) 160° F (71° C) N/A 75 psig @ +300° F Atmospheric 10,000 (consult factory if severe agitation/turbulence) Dielectric Range ≥1.9 Hermeticity N/A 54 Flexible (7x2, 7x5) 2000 57-600 Eclipse Guided Wave Radar Transmitter 3.6.5 Probe Specifications Dual-element Probes Coaxial (7xA, 7xR, 7xT) Model Materials Diameter Process Connection Rigid Twin Rod (7xB) Flexible Twin Rod (7x5, 7x7) HTHP Coaxial (7xD) HP Coaxial (7xP) Steam (7xS) 316/316L SS, 316/316L SS, 316/316L SS, Inconel® X750, Inconel® X750, Peek™, Borosilicate seal, Borosilicate seal, Aegis PF 128 O-ring TFE or Peek™ spacers TFE spacers .3125" (8mm) dia. rod Two .5" (13 mm) dia. Two .25" (6 mm) dia. .3125" (8 mm) diameter rod Rods, .375" .875" (10mm) dia. tube .875" (10 mm) diameter tube cables; .875" clearance .6" (15mm) dia. rod .6" (15 mm) diameter rod (22 mm) CL to CL 1.75" (44mm) dia. tube 1.75" (44 mm) diameter tube between rods 316/316L SS (Hastelloy C and Monel opt.) TFE spacers, Viton® O-rings 3 ⁄4" NPT, 1" BSP ANSI or DIN flanges 2" NPT ANSI or DIN flanges 7xA: 1" (25mm)@ εr= 1.4 Transition Zone 6"(150mm)@ εr= 80.0 (Top) 7xR: None Transition Zone (Bottom) 316/316L SS FEP Coating Viton® O-rings 1" (25 mm) +4" inactive εr>20 6" (150 mm) @ εr = 1.4 1" (25 mm) @ εr = 80.0 Pull Force/Tension 3 ⁄4" NPT, 1" BSP ANSI or DIN flanges 1" (25 mm)@ εr = 2.0 6"(150 mm) @ εr = 80.0 1" (25 mm) 12" (305 mm) 6" (150 mm) @ εr = 1.4 1" (25 mm) @ εr = 80.0 7x5: 3000 lbs. 7x7: 100 lbs. N/A 3 ⁄4" NPT, 1" BSP ANSI or DIN flanges εr = 80 8" (200 mm) @ 1" (25 mm)@ εr = 80 N/A NOTE: Transition Zone is dielectric dependent; εr = dielectric permittivity. The transmitter still operates but level reading may become nonlinear in Transition Zone. Single Rod Probes Model 7xF, 7xJ Rigid 7x1 Flexible Materials 316/316L SS (Hastelloy® C and Monel optional) Viton®/PEEK™ O-rings Diameter 0.5" (13 mm) 316/316L SS, Viton® O-rings 0.1875" (5 mm) Blocking Distance - Top 0–36" (0–91 cm)–Probe length dependent (adjustable) Process Connection 2" NPT ANSI or DIN flange Transition Zone (Top) Application Dependent Transition Zone (Bottom) 1" @ εr >10 Pull Force/Tension N/A Side Load Not more than 3" deflection at end of 120" (305 cm) probe 7x2 Flexible .25" (6 mm) 12" (305 mm) minimum 12" (305 mm) minimum 20 lbs. 3000 lbs. Cable not to exceed 5° from vertical SINGLE ROD PROBE CLEARANCE GUIDELINES TABLE Distance to Probe <6" <6" <12" <18" Acceptable Objects Continuous, smooth, parallel conductive surface; e.g., tank wall. Important that probe does not touch wall. <1" (25 mm) diameter pipe and beams, ladder rungs <1" (75 mm) diameter pipe and beams, concrete walls All remaining objects 57-600 Eclipse Guided Wave Radar Transmitter 55 Temperature/Pressure Charts 1200 200 1000 900 800 700 600 500 400 300 200 100 0 -40 180 Ambient Temperature (°F) Process Pressure (psig) 1100 0 100 200 300 160 140 120 100 80 60 40 20 400 0 Process Temperature (°F) (max. 400) 100 Process Pressure (psig) 7X1, 7X7, 7XA, 7XB, 7XF 7XG, 7XM, 7XN, 7XR, 7XT 7XF-F 6500 6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 -320 -200 -100 0 150 200 250 300 350 400 Process Temperature (°F) Ambient Temperature vs Process Temperature 7XB, 7XF, 7X7 100 200 300 400 500 600 700 800 Process Temperature (°F) 7XD, 7XL HTHP (max. +800° F) 7XS (max. +650°) 7XJ (max. +605°) 3.6.6 Physical 3.28 (83) inches (mm) 4.12 (105) 4.00 (102) 45° View Elect. Conn. Qty. 2 8.43 (214) 2.37 (60) 4.94 (126) 3.00 (76) 2.00 (51) 4.38 (111) 45 3.50 (89) 33.00 or 144 (838 or 3650) 3.75 (95) 2 Holes .38 (10) Dia. 4.00 (102) Eclipse Housing (45° View) Eclipse Remote Configuration 56 57-600 Eclipse Guided Wave Radar Transmitter 3.6.6 Physical – Coaxial Probes inches (mm) COAXIAL PROBES Probe 7xA 7xD 7xP 7xR, 7xT 7xS D Dimension Standard Enlarged .875 (22) 1.75 (44) .875 (22) 1.75 (44) .875 (22) 1.75 (44) .875 (22) 1.75 (44) .875 (22) — 3.28 (83) H Dimension NPT Flanged 2.32 (59) 2.91 (74) 8.55 (217) 10.91 (277) 4.18 (106) 6.54 (166) 5.89 (150) 6.57 (167) 7.10 (180) 9.52 (242) 4.12 (105) 3.28 (83) 3.28 (83) 4.12 (105) 4.00 (102) 4.00 (102) 10.08 (256) 10.08 (256) 4.12 (105) 3.28 (83) Elect. Conn. Qty. 2 102 (4.00) 10.08 (256) 10.08 (256) 45° 2 cable entries 45 Elect. Conn. Qty. 2 45 4.00 (102) 4.12 (105) H H 45° 2 cable entries H Process Conn. H Probe Insertion Length 1" BSP (G1) Process Conn. Probe Insertion Length 3/4" NPT Process Conn. Mounting Flange Probe Insertion Length D Eclipse with 7XS Probe Threaded Connection Process Conn. Probe Insertion Length Probe Insertion Length D D Eclipse with 7xD Probe Threaded Connection D Eclipse with 7xD Probe Flanged Connection Eclipse with 7XS Probe Flanged Connection 3.28 (83) 4.12 (105) 3.28 (83) 4.12 (105) 4.00 (102) 4.00 (102) 10.08 (256) 10.08 (256) 45 Elect. Conn. Qty. 2 45 Elect. Conn. Qty. 2 7.37 (187) Ø 71 (2.80) 2" cage: Ø 0.50 (13) rod 3" cage: Ø 19 (0.75) rod 4" cage: Ø 25 (1) rod 6.57 (167) 5.89 (150) Probe Insertion Length Process Conn. Process Conn. Probe Insertion Length Probe Insertion Length HT PEEK spacer D Eclipse with 7xG Probe max 240" (6.1 m) 57-600 Eclipse Guided Wave Radar Transmitter Eclipse with 7xR or 7xT Probe Threaded Connection D Eclipse with 7xR or 7xT Probe Flanged Connection 57 3.6.6 Physical – Twin Rod Probes inches (mm) 0.88 (22) Ø .50 (13) Rods 0.38 (10) Mounting Flange Process Conn. Twin Rod Probe End View 5.08 (129) 4.96 (126) Probe Insertion Length Probe Insertion Length Eclipse with 7xB Twin Rod Probe – NPT Connection Mounting Flange NPT Process Connection Mounting Flange NPT Process Connection 2.80 (71) 3.13 (80) 1.75 (44) 3.00 (76) 3.00 (76) 3.00 (76) Eclipse with 7xB Twin Rod Probe – Flanged Connection Probe Insertion Length Probe Insertion Length 3.00 (76) 0.1875" Ø Cable 316SS Weight TFE Weight 3.88 (99) Ø 2.0" (50) 6.00 (152) Ø 0.50" (12) Hole Ø 2.0" (50) 0.75" (19) TFE Weight 10 oz. (284 grams) Eclipse with 7x7 Twin Rod Flexible Probe Flanged or NPT Connection 58 Probe Insertion Length Probe Insertion Length 0.1875" Ø Cable 2.25" (57) 1.25" (32) 3.25 (83) 316SS Weight 5 lb. (2268 grams) Eclipse with 7x5 Twin Rod Bulk Solids Flexible Probe Flanged or NPT Connection 57-600 Eclipse Guided Wave Radar Transmitter 3.6.6 Physical – Single Rod Probes inches (mm) Process Conn. 2.36 (60) 2.24 (57) Ø 0.50" (12) Rod Probe Insertion Length Probe Insertion Length 2.36 (60) 2.36 (60) Ø 0.50" (12) Rod Ø 0.50" (12) Rod Ø 0.50" (12) Rod Sanitary Conn. Probe Insertion Length Probe Insertion Length 0.625" (16) O.D. PFA Optional Spacer (P/N) 89-9114-001 Optional Spacer (P/N) 89-9114-001 Eclipse with 7xF Probe NPT Threaded Connection Eclipse with 7xF Probe Flanged Connection Mounting Flange NPT Process Connection Eclipse with 7xF-E Probe Hygienic Connection Mounting Flange NPT Process Connection 2.24 (57) Eclipse with 7xF-F Probe Faced-Flange Connection 3.13 (80) 2.36 (60) 3.00 (76) 3.25 (83) 3.00 (76) 7X2 3.00 (76) 7X1 12.00 (305) Probe Insertion Length Probe Insertion Length Ø 0.1875" (5) Cable Ø 0.1875" (5) Cable 316SS Weight TFE Weight 2.25" (57) 3.88 (99) 1" (25) 6.00 (152) Ø 2.0" (50) Ø 0.50" (12) Hole 0.75" (19) TFE Weight 1 lb. (454 grams) Eclipse with 7x1 Flexible Probe Flanged or NPT Connection 57-600 Eclipse Guided Wave Radar Transmitter Ø 2.0" (50) 316SS Weight 5 lb. (2268 grams) Eclipse with 7x2 Bulk Solids Flexible Probe Flanged or NPT Connection 59 3.7 Model Numbers 3.7.1 Transmitter BASIC MODEL NUMBER 705 Eclipse Guided Wave Radar Level Transmitter POWER 5 24 VDC, Two-wire SIGNAL OUTPUT AND ELECTRONICS 10 1A 20 30 4–20 mA with HART – SIL 1 standard electronics (SFF of 85.4%) 4–20 mA with HART – SIL 2 enhanced electronics (SFF of 91%) FOUNDATION fieldbus™ Communication PROFIBUS PA™ Communication ACCESSORIES 0 A No digital display and keypad Digital display and keypad MOUNTING/CLASSIFICATION 1 2 3 4 A B C D E F Integral, General Purpose & Intrinsically Safe (FM & CSA), Non-incendive (Class I, Div. 2) Remote, General Purpose & Intrinsically Safe (FM & CSA), Non-incendive (Class I, Div. 2) Integral, Explosion Proof (FM & CSA) & Non-incendive Remote, Explosion Proof (FM & CSA) & Non-incendive Integral, General Purpose & Intrinsically Safe (ATEX & JIS EEx ia IIC T4) Remote, General Purpose & Intrinsically Safe (ATEX & JIS EEx ia IIC T4) Integral, Explosion Proof (ATEX EEx d [ia] IIC T6) (must be ordered with Conduit Connection Codes 0 and 1) Remote, Explosion Proof (ATEX EEx d [ia] IIC T6) (must be ordered with Conduit Connection Codes 0 and 1) Integral, Non-incendive (ATEX EEx n II T4..6) Remote, Non-incendive (ATEX EEx n II T4..6) HOUSING 1 2 7 8 Cast aluminum, dual compartment, 45° angle 316 stainless steel, dual compartment, 45° angle Cast aluminum, dual compartment, 45° angle, 12-ft remote 316 SS, dual compartment, 45° angle, 12-ft remote CONDUIT CONNECTION 0 1 7 60 0 5 ⁄4" NPT M20 3 To reduce the possibility of probe damage due to vibration, it is recommended to use a remote mount transmitter (Mounting/Classification codes 2, 4, B, C or F) when ordering the heavier 316 SS version. 5 57-600 Eclipse Guided Wave Radar Transmitter 3.7.2 Probe BASIC MODEL NUMBER 7E 7M Eclipse GWR probe, English unit of measure Eclipse GWR probe, Metric unit of measure CONFIGURATION/STYLE D R L M N S T B 7 5 F G J 1 2 Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Coaxial Twin Rod Twin Rod Twin Rod Single Rod Caged Single Rod Single Rod Single Rod High Temp./High Pressure High Pressure 3 High Temp./High Pressure w/Flushing Conn. ⁄4" process connection Overfill Probe w/Flushing Conn. Dielectric range ≥1.4 or larger Interface Probe w/Flushing Conn. Hot Water/Steam Interface Standard Flexible Flexible Bulk Solid 2" process Standard Dielectric range ≥1.9 connection or larger Overfill 2", 3" or 4" 3 High Temp./High Pressure Flexible Bulk Solid (hygienic ⁄4" or larger) Flexible Flexible Bulk Solid Dielectric range ≥4.0 MATERIAL OF CONSTRUCTION A B C E F G H K N P R V W 4 316/316L stainless steel Hastelloy C, Configuration/Style codes A, B, D, F, J, P, R and T only Monel, Configuration/Style codes A, B, D, F, J, P, R and T only Hygienic, 316/316L stainless steel (20 Ra finish), Configuration/Style code F only, Process connections codes 2P, 3P, 4P, 5P, 6P, and 9P only PFA faced flange, 2" to 4", 150# to 300#, Configuration/Style code F only, Process connection codes 43, 44, 53, 54, 63, 64, DA, DB, EA, EB, FA, and FB only Hygienic, AL6XN stainless steel (20 Ra finish), Configuration/Style code F only, Process connections codes 2P, 3P, 4P, 5P, 6P, and 9P only Hygienic, Hastelloy C22, Configuration/Style code F only, Process connections codes 2P, 3P, 4P, 5P, 6P, and 9P only 316/316L stainless steel probe and process connection, ASME B31.1 specifications (model 7xS only) Enlarged coaxial probe, 316/316L stainless steel probe, 2" minimum process connection Enlarged coaxial probe, Hastelloy C, 2" minimum process connection Enlarged coaxial probe, Monel probe, 2" minimum process connection Optional PEEK™ spacers (for Model 7xD probe only) Optional Teflon® spacers (for Model 7xD probe only) PFA insulated rod, 2" NPT process connection or larger, Configuration/Style code F only PROCESS CONNECTION SIZE/TYPE Refer to pages 59 and 60 for selections O-RINGS 0 1 2 8 N Viton® GFLT EPDM (Ethylene Propylene Rubber) Kalrez® 4079 Aegis PF128 None (Use with probes 7xD, 7xP, 7xF-E, 7xF-F, 7xF-G) LENGTH Refer to page 63 for selections 7 57-600 Eclipse Guided Wave Radar Transmitter 61 3.7.2 Probe Insertion Length NPT Process Connection Insertion Length BSP Process Connection Insertion Length Hygienic Flange Insertion Length ANSI or DIN Welded Flange PROCESS CONNECTION SIZE/TYPE THREADED CONNECTIONS 11 22 41 42 ⁄4" NPT Thread 1" BSP Thread 2" NPT Thread 2" BSP Thread 3 2P 3P 4P 5P 6P 9P ⁄4" Triclover® type, 16 AMP Hygienic Flange 1" or 11⁄2" Triclover® type, 16 AMP Hygienic Flange 2" Triclover® type, 16 AMP Hygienic Flange 3" Triclover® type, 16 AMP Hygienic Flange 4" Triclover® type, 16 AMP Hygienic Flange 21⁄2" Triclover® type, 16 AMP Hygienic Flange 48 53 54 55 56 57 58 63 64 65 66 67 68 2" 3" 3" 3" 3" 3" 3" 4" 4" 4" 4" 4" 4" 2500# 150# 300# 600# 900# 1500# 2500# 150# 300# 600# 900# 1500# 2500# ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised ANSI Raised 5L 5M 5N 6K 6L 6M 6N 3" 3" 3" 4" 4" 4" 4" 900# 1500# 2500# 600# 900# 1500# 2500# ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange 3 ANSI RAISED FACE FLANGE CONNECTIONS 23 24 25 27 28 33 34 35 37 38 43 44 45 47 1" 150# 1" 300# 1" 600# 1" 900/1500# 1" 2500# 11⁄2" 150# 11⁄2" 300# 11⁄2" 600# 11⁄2" 900/1500# 11⁄2" 2500# 2" 150# 2" 300# 2" 600# 2" 900/1500# ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI Raised Face Flange ANSI RING JOINT FLANGE CONNECTIONS 3K 3M 3N 4K 4M 4N 5K 7 62 11⁄2" 600# 11⁄2" 900/1500# 11⁄2" 2500# 2" 600# 2" 900/1500# 2" 2500# 3" 600# ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange ANSI Ring Joint Flange Face Face Face Face Face Face Face Face Face Face Face Face Face Flange Flange Flange Flange Flange Flange Flange Flange Flange Flange Flange Flange Flange Configuration/Style Codes A, D, P, R, S & T only Configuration/Style Codes D, J, P & S only Configuration/Style Codes B, F, J, 1, 2, 5 & 7 only 57-600 Eclipse Guided Wave Radar Transmitter PROPRIETARY AND SPECIALTY FLANGE CONNECTIONS TT TU UT UU 31⁄2" 31⁄2" 31⁄2" 31⁄2" 600# 600# 600# 600# Fisher® - Proprietary Carbon Steel (249B) Torque Tube Flange Fisher - Proprietary 316 Stainless Steel (249C) Torque Tube Flange Masoneilan® - Proprietary Carbon Steel Torque Tube Flange Masoneilan - Proprietary 316 Stainless Steel Torque Tube Flange DIN FLANGE CONNECTIONS BA BB BC BF CA CB CC CF CG CH CJ DA DB DD DE DF DG DH DJ DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN 25, 25, 25, 25, 40, 40, 40, 40, 40, 40, 40, 50, 50, 50, 50, 50, 50, 50, 50, PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN 16 25/40 64/100 160 16 25/40 64/100 160 250 320 400 16 25/40 64 100 160 250 320 400 DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form B Flange B Flange E Flange E Flange B Flange B Flange E Flange E Flange E Flange E Flange E Flange B Flange B Flange E Flange E Flange E Flange E Flange E Flange E Flange EA EB ED EE EF EG EH EJ FA FB FD FE FF FG FH FJ DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN DN 80, 80, 80, 80, 80, 80, 80, 80, 100, 100, 100, 100, 100, 100, 100, 100, PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN PN 16 25/40 64 100 160 250 320 400 16 25/40 64 100 160 250 320 400 DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN DIN 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 2527 Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form Form B Flange B Flange E Flange E Flange E Flange E Flange E Flange E Flange B Flange B Flange E Flange E Flange E Flange E Flange E Flange E Flange Configuration/Style Codes A, D, P, R & S only Configuration/Style Codes D & P only LENGTH – RIGID PROBE MODELS 24" to 240" (60 cm to 610 cm) (7xS only: 180" (457 cm) maximum) (unit of measure is determined by second digit of Model Number) Examples: 24 inches = 024; 60 centimeters = 060 LENGTH – FLEXIBLE PROBE MODEL 6' to 75' (1 to 22 m) (unit of measure is determined by second digit of Model Number) Examples: 30 feet = 030; 10 meters = 010 7 57-600 Eclipse Guided Wave Radar Transmitter 63 Glossary Accuracy The maximum positive and negative % deviation over the total span. Fault A defect or failure in a circuit. The current (mA) value unit defaults to 3.6, 22, or Hold when a diagnostic condition occurs. ANSI American National Standards Institute. Feedthrough A small connecting cavity between the main housing compartments, carrying the cable that supplies the operating energy to the measurement circuitry and returns the output value proportional to level. This cavity is potted to maintain the environmental isolation between the two compartments. ATEX ATmospheric EXplosive European regulations governing the use in hazardous areas. Blocking Distance The distance between the top of the probe (fiducial) and the point at which meaningful measurement can be expected. CE Conformité Européene Standards and performance criteria for the new European Union. CENELEC Comité Européen de Normalisation Electrotechnique European organization that sets standards for electrical equipment. Coaxial Probe The most sensitive waveguide in the TDR family. The concentric design (rod inside a tube) is useful in very low dielectric media that are clean and have low viscosity. CSA Canadian Standards Association Canadian third-party agency that qualifies the safety of electrical equipment. Damping Amount of time required to reach 99% of actual level change. Default Screens The main position of the menu structure that displays the primary measurement values of LEVEL, % OUTPUT, and LOOP. The transmitter returns to this position after 5 minutes of inactivity. Dielectric Constant (ε) The electrical permittivity of a material. The units are farad/meter. DVM/DMM Digital Volt Meter/Digital Multimeter. Electromagnetic Energy The radiation that travels through space as electric and magnetic fields varying with position and time. Examples in increasing frequency: radio waves, microwave, infrared light, visible light, ultraviolet light, x-rays, gamma waves, and cosmic waves. EM See Electromagnetic Energy. EMI Electromagnetic Interference Electrical noise caused by electromagnetic fields that may affect electrical circuits, particularly lowpower electronic devices. EN European Normal Committee guidelines in EC countries that take precedence over local, country guidelines. ENV Preliminary EN guidelines, or pre-standards. Fid Gain Fiducial Gain Amount of amplification added to Fiducial (baseline) area of measurement. Fiducial The reference signal at the top of the probe. Fiducial Tick A value related to baseline timing that adjusts the timing window, which enhances resolution. (Factory setting). FM Factory Mutual American third party agency that qualifies the safety of electrical equipment. Four Wire An electronic instrument design that uses one set of wires to supply power (120/240 VAC, 24 VDC) and another set to carry the process measurement signal (4–20 mA). Also called Line-powered. FSK Frequency Shift Keying. See HART. Gain Amplification adjustment to attain optimum performance in various product dielectric ranges. (Factory setting). Ground An electrical connection to the Earth’s potential that is used as a reference for the system and electrical safety. Grounded A state where no electrical potential exists between the ground (green) connection on the transmitter and the Earth or system ground. Guided Wave Radar See TDR. HART Highway Addressable Remote Transducer. Protocol that uses the Bell 202 frequency shift keying (FSK) method to superimpose low level frequencies (1200/2000 Hz) on top of the standard 4–20 mA loop to provide digital communication. HART ID See Poll Address. Hazardous Area An area where flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures. IEC International Electrotechnical Commission Organization that sets international standards for electrical devices. Ergonomic A mechanism that considers human capability in its design or function. Increased Safety Designs and procedures that minimize sparks, arcs, and excessive temperatures in hazardous areas. Defined by the IEC as Zone 1 environments (Ex e). ETS Equivalent Time Sampling Process that captures high speed electromagnetic events in real time (nanoseconds) and reconstructs them into an equivalent time (milliseconds). Interface: Electrical A boundary between two related electronic circuits. Explosion Proof Enclosure An enclosure designed to withstand an explosion of gas or vapor within it and prevent the explosion from spreading outside the enclosure. Factory Sealed A third-party-approved Explosion Proof seal installed in the unit during manufacturing. This alleviates the end user from installing an external XP seal adjacent (within 18") to the device. 64 Interface: Process A boundary between two immiscible liquids. Intrinsically Safe Ground A very low resistance connection to a ground; in accordance with the National Electrical Code (NEC, ANSI/NFPA 70 for FMRC), the Canadian Electrical Code (CEC for CSA) or the local inspector. 57-600 Eclipse Guided Wave Radar Transmitter Intrinsic Safety A design or installation approach that limits the amount of energy that enters a hazardous area to eliminate the potential of creating an ignition source. Level The present reading of the height of material in a vessel. Linearity The worst case error calculated as a deviation from a perfect straight line drawn between two calibration points. Line-Powered See Four Wire. Loop The present reading of the 4-20 mA current output. Loop-Powered See Two Wire. Low Voltage Directive A European Community requirement for electrical safety and related issues of devices using 50–1000 VDC or 75–1500 VAC. Measured Value The typical level measurement values used to track the level of a process: Level, % Output, and Loop. Medium The liquid material being measured by the level transmitter. MIR Micropower Impulse Radar. Distance or level measurement technique that combines Time Domain Reflectometry, Equivalent Time Sampling, and high speed/low power circuitry. Multidrop The ability to install, wire, or communicate with multiple devices over one cable. Each device is given a unique address and ID. Non-hazardous Area An area where no volatile mixtures of vapors/gas and oxygen will be found at any time. Also called General Purpose Area. Non-incendive A circuit in which any arc or thermal effect produced under intended operating conditions of the equipment is incapable, under specific test conditions, of igniting the flammable gas, vapor, or dust-air mixture. Offset The distance from the bottom of the tank to the bottom of the probe. Password A numerical value between 0 and 255 that protects stored configuration data from unauthorized manipulation. Radar Radio Detection And Ranging Uses EM energy and high speed timing circuits to determine distance. Original Radar devices used energy in the radio frequency range (MHz), many current devices use much higher frequencies (GHz). Range A value related to probe length (factory setting). Relative Dielectric (εr) A unitless number that indicates the relative permittivity of a material. Repeatability The maximum error between two or more output readings of the same process condition. RFI Radio Frequency Interference Electrical noise that can have an adverse affect on electrical circuits, particularly low-power devices. Single Rod Probe A probe that uses one active rod and a launch plate (mounting nut, flange, and tank top) to achieve propagation. This configuration is the least efficient wave-guide, but most forgiving of coating and buildup. Span The difference between the upper and lower limits of the range. Specific Gravity (SG) The ratio of the density of a material to the density of water at the same conditions. Sensitivity The amount of amplification applied to the Level signal; a higher value aids in measuring low dielectric media; a lower number assists in ignoring nearby objects. TDR Time Domain Reflectometry Uses a waveguide to carry EM energy to and from the surface of the media to measure distance; similar to conventional through-air Radar but much more efficient. Also called Guided Wave Radar. Threshold Method in which unit chooses correct level signal. CFD factory default. Select Fixed Threshold when low dielectric material is over higher dielectric material and unit is reading incorrect level. Example: oil over water. Adjustment of scale offset may be necessary. Tick The smallest digital increment of time utilized in the level measurement. Percent (%) Output The present reading as a fraction of the 16 mA scale (4–20 mA). Tst Loop Test Loop Built-in system capability to test/calibrate a loop (or separate loop device) by driving the transmitter output to a particular value. Poll Address (HART ID) A number between 1 and 15 which sets an address or location of a device in a multi-drop loop. Poll address for single device configuration is 0. Trim 4/Trim 20 Built-in system capability to fine tune the 4 mA and 20 mA points so the transmitter output corresponds exactly to user’s meter, DCS input, etc. Probe A waveguide that propagates an electromagnetic pulse from the top of the tank into the process fluid. Twin Rod Probe A probe that uses two parallel rods to propagate the EM pulse to the level surface and back. This design is less efficient and less sensitive than the coaxial probe and is typically used for higher dielectric media and coating problems. Probe Ln Probe Length Exact measurement from the bottom of the process thread connection (where the rod exits the mounting gland) to the very bottom of the probe. Prb Model Probe Model Particular waveguide configuration or design. Each probe type is designed to accomplish specific objectives in an application. Prb Mount Probe Mount The type of process mounting (NPT, BSP or Flange) utilized in the installation. This aids in establishing exact zero point for Guided Wave Radar propagation and measurement. QuickStart The essential information needed for the Eclipse transmitter and probe to be installed, wired, and calibrated. 57-600 Eclipse Guided Wave Radar Transmitter Two Wire An electrical instrument design that uses one set of wires to provide both the supply power and process measurement signal. The process measurement is achieved by varying the current of the loop. Also called Loop-powered. Units The engineering units used to measure level in the system. The choices are in (inches) and cm (centimeters). Waveguide See Probe. <Window> A time slice variable that enhances system resolution. (Factory setting). 65 705 Eclipse Guided Wave Radar Transmitter Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Vessel Name Vessel # Process Medium Tag # Electronics Serial # Probe Serial # Level Volume (optional) Interface (optional) Interface Volume (opt.) Probe Model Probe Mount Measurement Type Level Units Probe Length Level Offset Volume Units (opt.) Strapping Table (opt.) Dielectric Sensitivity Loop Control 4mA point 20mA point Damping Blocking Distance Safety Zone Fault Safety Zone Height Safety Zone Alarm Fault Choice Threshold Interface Threshold HART Poll Address Level Trim Trim 4mA Trim 20mA Level Ticks Interface Ticks (opt.) <Software Version> HF cable 66 Value Value Value TROUBLESHOOTING Working Value Non-Working Value 57-600 Eclipse Guided Wave Radar Transmitter 705 Eclipse Guided Wave Radar Transmitter Configuration Data Sheet Copy blank page and store calibration data for future reference and troubleshooting. Item Value Value Value TROUBLESHOOTING Working Value Non-Working Value FidTicks FidSprd Fid Type Fid Gain Window Conv Fct Scl Ofst Neg Ampl Pos Ampl Signal Compsate DrateFct Targ Ampl Targ Tks Targ Cal OperMode 7xKCorr ElecTemp Max Temp Min Temp SZ Hyst Name Date Time 57-600 Eclipse Guided Wave Radar Transmitter 67 ASSURED QUALITY & SERVICE COST LESS Service Policy Return Material Procedure Owners of Magnetrol controls may request the return of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Controls returned under our service policy must be returned by prepaid transportation. Magnetrol will repair or replace the control at no cost to the purchaser (or owner) other than transportation if: So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorization” (RMA) number be obtained from the factory prior to the material’s return. This is available through a Magnetrol local representative or by contacting the factory. Please supply the following information: 1. Returned within the warranty period; and 2. The factory inspection finds the cause of the claim to be covered under the warranty. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labor and the parts required to rebuild or replace the equipment. In some cases it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the basis of the applicability of our warranty. 1. 2. 3. 4. 5. Company Name Description of Material Serial Number Reason for Return Application Any unit that was used in a process must be properly cleaned in accordance with OSHA standards, before it is returned to the factory. A Material Safety Data Sheet (MSDS) must accompany material that was used in any media. All shipments returned to the factory must be by prepaid transportation. All replacements will be shipped F.O.B. factory. No claims for misapplication, labor, direct or consequential damage will be allowed. Eclipse Guided Wave Radar transmitters may be protected by one or more of the following U.S. Patent Nos. US 6,626,038; US 6,640,629; US 6,642,807. May depend on model. 5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com 145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306 Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93 Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317 Copyright © 2011 Magnetrol International, Incorporated. All rights reserved. Printed in the USA. HART® is a registered trademark of the HART Communication Foundation. Hastelloy® is a registered trademark of Haynes International. INCONEL® and Monel® are registered trademarks of the INCO family of companies. PEEK™ is a trademark of Vitrex plc. Teflon® is a registered trademark of DuPont. Viton® and Kalrez® are registered trademarks of DuPont Performance Elastomers. PACTware™ is trademark of PACTware Consortium BULLETIN: 57-600.17 EFFECTIVE: July 2011 SUPERSEDES: January 2011