RT4812 High Efficiency Boost Converter General Description Features The RT4812 allows systems to take advantage of new battery chemistries that can supply significant energy when the battery voltage is lower than the required voltage for system power ICs. By combining built-in power transistors, synchronous rectification, and low supply current; this IC provides a compact solution for systems using advanced Li-Ion battery chemistries. The RT4812 is a boost regulator designed to provide a minimum output voltage from a single-cell Li-Ion battery, even when the battery voltage is below system minimum. In boost mode, output voltage regulation is guaranteed to a maximum load current of 2.1A. Quiescent current in Shutdown Mode is less than 1A, which maximizes battery life. CMCOT Topology and Small Output Ripple when VIN close VOUT Voltage Operates from a Single Li-ion Cell : 1.8V to 5.5V Adjustable Output Voltage : 1.8V to 5.5V PSM Operation Up to 96% Efficiency Boost Current Limit Output Over Voltage Protection Pin Adjustable Average Output Current Limit Threshold (2 levels) Internal Compensation Output Discharge Output Short Protection True Load Disconnect Applications Ordering Information RT4812 Single-Cell Li-Ion, LiFePO4 Smart-Phones Portable Equipment Package Type J8F : TSOT-23-8 (FC) Marking Information Lead Plating System G : Green (Halogen Free and Pb Free) 0L= : Product Code DNN : Date Code 0L=DNN Note : Richtek products are : RoHS compliant and compatible with the current requirements of IPC/JEDEC J-STD-020. Suitable for use in SnPb or Pb-free soldering processes. Simplified Application Circuit RT4812 L1 SW VIN VOUT VOUT C1 R1 VIN C3 FB C2 R2 EN R3 H/L ILIM Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 October 2015 GND is a registered trademark of Richtek Technology Corporation. www.richtek.com 1 RT4812 Pin Configurations EN SW GND 8 7 6 5 2 3 4 FB VOUT PGND VIN ILIM (TOP VIEW) TSOT-23-8 (FC) Functional Pin Description Pin No. Pin Name Pin Function 1 VIN Power Input. Input capacitor CIN must be placed as close to IC as possible. 2 FB Voltage Feedback. 3 VOUT Boost Converter Output. 4 PGND Power Ground. 5 GND Analog Ground. 6 SW Switching Node. 7 EN Enable Input (1 enabled, 0 disabled), must not be floating. 8 ILIM Average Output Current Limit Control Pin. (H/L) Functional Block Diagram VOUT VIN SW Control ILIM OCP Gate DRV EN Digital CTRL PWM CTRL SW AMP - FB + OSC OTP PGND Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 2 UVLO VREF GND is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015 RT4812 Operation RT4812 combined built-in power transistors, Startup and Shutdown State synchronous rectification, and low supply current, it provides a compact solution for system using advanced Li-Ion battery chemistries. When VIN is rising and through the LIN state, it will enter the Startup state. If EN is pulled low, any function is turned-off in shutdown mode. In boost mode, output voltage regulation is guaranteed to a maximum load current of 2.1A. Quiescent current in Shutdown mode is less than 1A, which maximizes battery life. Soft-Start State Mode Depiction Condition LIN 1 Linear startup 1 VIN > VOUT LIN 2 Linear startup 2 VIN > VOUT Soft-Start Boost soft-start VOUT < VOUT(MIN) Boost Boost mode VOUT = VOUT(MIN) LIN LIN State When VIN is rising, it enters the LIN State. There are two parts for the LIN state. It provides maximum current for 1A to charge the COUT in LIN1, and the other one is for 3A in LIN2. By the way, the EN is pulled high and VIN > UVLO. As the figure shown, if the timeout is over the specification, it will enter the Fault mode. Timeout > 512μs LIN 2 Timeout < 1024μs Boost mode Fault State As the Figure 1 shown, it will enter to the Fault state as below, The timeout of LIN2 is over the 1024s. It will be the high impedance between the input and output when the fault is triggered. A restart will be start after 20ms. OCP The converter senses the current signal when the high-side P-MOSFET turns on. As a result, the OCP is cycle by-cycle current limitation. If the OCP occurs, the converter holds off the next on pulse until inductor current drops below the OCP limit. The converter has an over-temperature protection. When the junction temperature is higher than the LIN 1 Soft-Start output voltage is rising with the internal reference voltage. OTP EN = 1, Vin > UVLO Timeout < 512μs It starts to switch in Soft-start state. After the LIN state, thermal shutdown rising threshold, the system will be latched and the output voltage will no longer be regulated until the junction temperature drops under the falling threshold. Timeout > 1024μs Fault State Figure 1. RT4812 State Chart Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 October 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 3 RT4812 Absolute Maximum Ratings (Note 1) VIN, VINA to GND -------------------------------------------------------------------------------------------------- 0.2V to 6V VOUT to GND-------------------------------------------------------------------------------------------------------- 6.2V Power Dissipation, PD @ TA = 25C TSOT-23-8 (FC) ----------------------------------------------------------------------------------------------------- 1.78W Package Thermal Resistance (Note 2) TSOT-23-8 (FC), JA ----------------------------------------------------------------------------------------------- 56C/W TSOT-23-8 (FC), JC ----------------------------------------------------------------------------------------------- 28C/W Lead Temperature (Soldering, 10sec.) ------------------------------------------------------------------------- 260C Junction Temperature -------------------------------------------------------------------------------------------- 65C to 150C Storage Temperature Range ------------------------------------------------------------------------------------- 65C to 150C ESD Susceptibility (Note 3) HBM (Human Body Model) -------------------------------------------------------------------------------------- 2kV MM (Machine Model) ---------------------------------------------------------------------------------------------- 200V Recommended Operating Conditions (Note 4) Input Voltage Range ---------------------------------------------------------------------------------------------- 1.8V to 5.5V Output Voltage Range --------------------------------------------------------------------------------------------- 1.8V to 5.5V Junction Temperature (TJ) Range------------------------------------------------------------------------------- 40C to 125C Ambient Temperature (TA) Range ------------------------------------------------------------------------------ 40C to 85C Electrical Characteristics (VIN = 3.6V, TA = 25C, unless otherwise specified) Parameter Symbol Test Conditions Min Typ Max Unit Supply Voltage VIN VIN VOUT 0.2V 1.8 -- 5.5 V Output Voltage VOUT VIN VOUT 0.2V 1.8 -- 5.5 V Under Voltage Lockout Rising Threshold UVLO_RISE 1.5 1.65 1.8 V Under Voltage Lockout Falling Threshold UVLO_Falling 1.3 1.55 1.7 V FB Voltage VFB Force PWM 0.495 0.5 0.505 V Regulated DC VOUT Voltage VOUT 1.8 VIN VOUT 0.2V IOUT = 0mA (PSM) 2 -- 4 % Shutdown Current ISHDN EN = 0V -- 0.1 2 A Close loop, no load FB = 3V, non-switching current -- 90 -- A -- 1 -- A VOUT VIN > 1V -- 0.5 -- MHz ILIM = L 1 -- -- ILIM = H 2.1 -- -- VIN = 5V -- 45 -- Quiescent Current Pre-charge Current Ipre Switching Frequency f SW Average Output Current Limit ILIM High Side Switch Ron Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 4 A m is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015 RT4812 Parameter Symbol Low Side Switch Ron Test Conditions VIN = 5V Min Typ Max Unit -- 30 -- m 1 -- 1 A FB Pin Input Leakage IFB Leakage of SW ISW All switch off -- -- 5 A Line Regulation VOUT, LINE VIN = 2.7V to 4.5V, VOUT = 5V, IOUT = 1500mA 2 -- 2 % Load Regulation VOUT, LOAD CCM, IOUT 2A, VIN = 3.6V, VOUT = 5V 1.5 -- 1.5 % Output Over Voltage Protection VOVP 5.8 6 6.2 V EN Input Low Voltage VIL -- -- 0.4 V EN Input High Voltage VIH 1.2 -- -- V -- 0.1 1 A EN Sink Current Thermal Shutdown TSD -- 160 C Thermal Shutdown Hysteresis TSD -- 30 C Note 1. Stresses beyond those listed “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions may affect device reliability. Note 2. JA is measured at TA = 25C on a two-layer Richtek Evaluation Board. Note 3. Devices are ESD sensitive. Handling precaution recommended. Note 4. The device is not guaranteed to function outside its operating conditions. Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 October 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 5 RT4812 Typical Application Circuit RT4812 L1 VIN 6 SW VOUT C1 22μF 1 VIN FB C2 1μF 3 VOUT R1 45.3k 2 CFF 10pF C3 47μF x 2 R2 4.99k 7 EN 8 ILIM R3 100k CFF 150pF to 220pF C3 47μF x 2 GND 5 PGND 4 Figure 2 RT4812 L1 VIN 6 SW VOUT C1 22μF 1 VIN FB C2 1μF 3 VOUT R1 909k 2 R2 100k 7 EN 8 ILIM R3 100k GND 5 PGND 4 Figure 3 RT4812 L1 VIN 6 SW VOUT C1 22μF 1 VIN FB C2 1μF R3 100k 3 2 VOUT R1 909k C3 22μF x 2 R2 100k 7 EN 8 ILIM GND 5 PGND 4 Figure 4 Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 6 is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015 RT4812 Typical Operating Characteristics Efficiency vs. Output Current Efficiency vs. Output Current 100 100 90 80 VIN = 4.2V 80 VIN = 2.5V 70 VIN = 3.6V 70 VIN = 1.8V 60 VIN = 2.5V Efficiency (%) Efficiency (%) 90 VIN = 1.8V 50 40 30 20 COUT = 22μF x 2 400 800 40 30 VOUT = 3.6V, L = 1.5μH (TDK SPM6530) 10 COUT = 22μF x 2 0 0 0 50 20 VOUT = 5V, L = 1.5μH (TDK SPM6530) 10 60 1200 1600 0 2000 400 100 100 90 90 80 VIN = 4.2V 80 VIN = 2.5V 70 VIN = 3.7V 70 VIN = 1.8V 60 VIN = 3.3V Efficiency (%) Efficiency (%) 1200 VIN = 2.5V 50 VIN = 1.8V 40 30 20 2000 60 50 40 30 20 VOUT = 5V, L = 1.5μH (TDK SPM6530), R1 = 909k, 10 1600 Efficiency vs. Output Current Efficiency vs. Outout Current VOUT = 3.6V, L = 1.5μH (TDK SPM6530), R1 = 909k, 10 R2 = 100k, COUT = 22μF x 2 R2 = 100k, COUT = 22μF x 2 0 0 0 400 800 1200 1600 2000 2400 0 Load Current vs. Output Voltage 800 1200 1600 2000 2400 Output Voltage Ripple 2.5 ILIM = H 2.0 400 Output Current (mA) Outout Current (mA) Load Current (A) 800 Output Current (mA) Output Current (mA) LX (2V/Div) 1.5 1.0 ILIM = L VOUT_ac (50mV/Div) 0.5 VBAT = 2.5V, VOUT = 5V, IOUT = 0mA L = 1.5H, COUT = 22F x 2 0.0 4 4.2 4.4 4.6 4.8 Output Voltage (V) Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 October 2015 5 Time (10s/Div) is a registered trademark of Richtek Technology Corporation. www.richtek.com 7 RT4812 Output Voltage Ripple Output Voltage Ripple VBAT = 2.5V, VOUT = 5V, IOUT = 1000mA LX (2V/Div) VOUT_ac (20mV/Div) LX (2V/Div) VOUT_ac (50mV/Div) VBAT = 3.6V, VOUT = 5V, IOUT = 0mA L = 1.5H, COUT = 22F x 2 L = 1.5H, COUT = 22F x 2 Time (10s/Div) Time (1s/Div) Output Voltage Ripple Output Voltage Ripple LX (2V/Div) LX (2V/Div) VOUT_ac (20mV/Div) VOUT_ac (50mV/Div) VBAT = 3.6V, VOUT = 5V, IOUT = 1000mA L = 1.5H, COUT = 22F x 2 VBAT = 4.2V, VOUT = 5V, IOUT = 0mA L = 1.5H, COUT = 22F x 2 Time (10s/Div) Time (1s/Div) Load Transient Response Output Voltage Ripple IOUT (1A/Div) LX (2V/Div) VOUT_ac (20mV/Div) VOUT_ac (200mV/Div) VBAT = 2.5V, VOUT = 5V, IOUT = 1000mA to 2000mA L = 1.5H, COUT = 22F x 2 VBAT = 4.2V, VOUT = 5V, IOUT = 1000mA, L = 1.5H, COUT = 22F x 2 Time (1s/Div) Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 8 Time (500s/Div) is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015 RT4812 Load Transient Response Load Transient Response IOUT (1A/Div) IOUT (1A/Div) VBAT = 3.7V, VOUT = 5V, IOUT = 1000mA to 2000mA L = 1.5H, COUT = 22F x 2 VOUT_ac (200mV/Div) VOUT_ac (200mV/Diiv) Time (500s/Div) Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 VBAT = 4.2V, VOUT = 5V, IOUT = 1000mA to 2000mA L = 1.5H, COUT = 22F x 2 October 2015 Time (500s/Div) is a registered trademark of Richtek Technology Corporation. www.richtek.com 9 RT4812 Application Information Enable Power Save Mode The device can be enabled or disabled by the EN pin. When the EN pin is higher than the threshold of logic-high, the device starts operating with soft-start. Once the EN pin is set at low, the device will be shut down. In shutdown mode, the converter stops PSM is the way to improve efficiency at light load. switching, internal control circuitry is turned off, and the load is disconnected from the input. This also means that the output voltage can drop below the input voltage during shutdown. Soft-Start State After the successful completion of the LIN state (VOUT ≥ VIN = 300mV), the regulator begins switching with boost valley-current limited value 3500mA. When the output voltage is lower than a set threshold voltage, the converter will operate in PSM. It raises the output voltage with several pulses until the loop exits PSM. Under-Voltage Lockout The under-voltage lockout circuit prevents the device from operating incorrectly at low input voltages. It prevents the converter from turning on the power switches under undefined conditions and prevents the battery from deep discharge. VIN voltage must be greater than 1.65V to enable the converter. During During Soft-Start state, VOUT is ramped up by Boost internal loop. If VOUT fails to reach target value during the Soft-Start period for more than 2ms, a fault condition is declared. operation, if VIN voltage drops below 1.55V, the converter is disabled until the supply exceeds the UVLO rising threshold. The RT4812 automatically restarts if the input voltage recovers to the input voltage UVLO high level. Output Voltage Setting Thermal Shutdown The output voltage is adjustable by an external The device has a built-in temperature sensor which resistive divider. The resistive divider must be connected between VOUT, FB and GND. When the output voltage is regulated properly, the typical value of the voltage at the FB pin is 500mV. Output voltage can be calculated by equation as below : monitors the internal junction temperature. If the temperature exceeds the threshold, the device stops V R1 R2 OUT 1 VFB operating. As soon as the IC temperature has decreased below the threshold with a hysteresis, it starts operating again. The built-in hysteresis is designed to avoid unstable operation at IC temperatures near the over temperature threshold. Inductor Selection The recommended nominal inductance value is 1.5H It is recommended to use inductor with dc saturation current ≥ 5000mA Table 1. List of Inductors Manufacturer Series Dimensions (in mm) Saturation Current (mA) TDK SPM6530T 7.1 x 6.5 x 3.0 11500 Taiyo Yuden NRS5040T 5.15 x 5.15 x 4.2 6400 Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 10 is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015 RT4812 Input Capacitor Selection Output Discharge Function At least a 22F and the rate voltage is 16V for DC With the EN pin set to low, the VOUT pin is internally bias input capacitor is recommended to improve transient behavior of the regulator and EMI behavior of the total power supply circuit for LX. And at least a 1F ceramic capacitor placed as close as possible to the VIN and GND pins of the IC is recommended. connected to GND for 10ms by an internal discharge N-MOSFET switch. After the 10ms, IC will be true-shut down. Output Capacitor Selection At least 22F x 2 capacitors is recommended to improve VOUT ripple. Output voltage ripple is inversely proportional to COUT. Output capacitor is selected according to output ripple which is calculated as : VRIPPLE(P P) tON ILOAD COUT and tON tSW D tSW This feature prevents residual charge voltages on capacitor connected to VOUT pins, which may impact proper power up of the system. Valley Current Limit RT4812 employs a valley-current limit detection scheme to sense inductor current during the off-time. When the loading current is increased such that the loading is above the valley current limit threshold, the off-time is increased until the current is decreased to valley-current threshold. Next on-time begins after current is decreased to valley-current threshold. On-time is decided by (VOUT VIN) / VOUT ratio. The output voltage decreases when further loading current increase. The current limit function is V 1 IN VOUT implemented by the scheme, refer to Figure 5. therefore : V ILOAD COUT tSW 1 IN VOUT VRIPPLE(P P) and tSW 1 fSW Average Output Current Limit RT4812 features the average output current limit to protect the output terminal. When the load current is over the limit, output current will be clamped. The maximum VRIPPLE occurs at minimum input voltage and maximum output load. IIN (DC) Valley Current Limit f Inductor Current IL IL = IIN (DC) VIN D L f Figure 5. Inductor Currents In Current Limit Operation Table 2. List of Capacitor Part Number Description Reference Qty. CIN 1 GRM21BR61C226ME44 COUT 2 GRM21BR61C226ME44 Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 October 2015 Package Manufacturer 22F / 16V / X5R 0805 MuRata 22F / 16V / X5R 0805 MuRata is a registered trademark of Richtek Technology Corporation. www.richtek.com 11 RT4812 Thermal Considerations For continuous operation, do not exceed absolute maximum junction temperature. The maximum power Maximum Power Dissipation (W)1 2.0 dissipation depends on the thermal resistance of the IC package, PCB layout, rate of surrounding airflow, and difference between junction and ambient temperature. The maximum power dissipation can be calculated by the following formula : PD(MAX) = (TJ(MAX) TA) / JA where TJ(MAX) is the maximum junction temperature, TA is the ambient temperature, and JA is the junction to ambient thermal resistance. Two-Layer PCB 1.6 1.2 0.8 0.4 0.0 0 the maximum junction temperature is 125C. The junction to ambient thermal resistance, JA, is layout dependent. For TSOT-23-8 (FC) package, the thermal resistance, JA, is 56C/W on a standard two-layer EVB test board. The maximum power dissipation at TA = 25C can be calculated by the following formula : PD(MAX) = (125C 25C) / (56C/W) = 1.78W for TSOT-23-8 (FC) package The maximum power dissipation depends on the operating ambient temperature for fixed TJ(MAX) and thermal resistance, JA. The derating curve in Figure 6 allows the designer to see the effect of rising ambient temperature dissipation. on the maximum power 25 50 75 100 125 Ambient Temperature (°C) For recommended operating condition specifications, Figure 6. Derating Curve of Maximum Power Dissipation Layout Consideration The PCB layout is an important step to maintain the high performance of RT4812. Both the high current and the fast switching nodes demand full attention to the PCB layout to save the robustness of the RT4812 through the PCB layout. Improper layout might show the symptoms of poor line or load regulation, ground and output voltage shifts, stability issues, unsatisfying EMI behavior or worsened efficiency. For the best performance of the RT4812, the following PCB layout guidelines must be strictly followed. Input/Output capacitors must be placed as close as possible to the Input/Output pins. SW should be connected to Inductor by wide and short trace, keep sensitive components away from this trace. The feedback divider should be placed as close as possible to the FB pin. Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 12 is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015 RT4812 L Vin Cin Cout Cout Vout GND Figure 7. PCB Layout Guide Copyright © 2015 Richtek Technology Corporation. All rights reserved. DS4812-02 October 2015 is a registered trademark of Richtek Technology Corporation. www.richtek.com 13 RT4812 Outline Dimension Dimensions In Millimeters Symbol Dimensions In Inches Min. Max. Min. Max. A 0.700 1.000 0.028 0.039 A1 0.000 0.100 0.000 0.004 B 1.397 1.803 0.055 0.071 b 0.220 0.380 0.009 0.015 C 2.591 3.000 0.102 0.118 D 2.692 3.099 0.106 0.122 e 0.585 0.715 0.023 0.028 H 0.080 0.254 0.003 0.010 L 0.300 0.610 0.012 0.024 TSOT-23-8 (FC) Surface Mount Package Richtek Technology Corporation 14F, No. 8, Tai Yuen 1st Street, Chupei City Hsinchu, Taiwan, R.O.C. Tel: (8863)5526789 Richtek products are sold by description only. Richtek reserves the right to change the circuitry and/or specifications without notice at any time. Customers should obtain the latest relevant information and data sheets before placing orders and should verify that such information is current and complete. Richtek cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Richtek product. Information furnished by Richtek is believed to be accurate and reliable. However, no responsibility is assumed by Richtek or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Richtek or its subsidiaries. Copyright © 2015 Richtek Technology Corporation. All rights reserved. www.richtek.com 14 is a registered trademark of Richtek Technology Corporation. DS4812-02 October 2015