MCP39F511 Power Monitor Demonstration Board User’s Guide 2015 Microchip Technology Inc. DS50002354A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, flexPWR, JukeBlox, KEELOQ, KEELOQ logo, Kleer, LANCheck, MediaLB, MOST, MOST logo, MPLAB, OptoLyzer, PIC, PICSTART, PIC32 logo, RightTouch, SpyNIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. The Embedded Control Solutions Company and mTouch are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, ECAN, In-Circuit Serial Programming, ICSP, Inter-Chip Connectivity, KleerNet, KleerNet logo, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation, PICDEM, PICDEM.net, PICkit, PICtail, RightTouch logo, REAL ICE, SQI, Serial Quad I/O, Total Endurance, TSHARC, USBCheck, VariSense, ViewSpan, WiperLock, Wireless DNA, and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. GestIC is a registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63277-203-9 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002354A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2015 Microchip Technology Inc. Object of Declaration: MCP39F511 Power Monitor Demonstration Board 2015 Microchip Technology Inc. DS50002354A-page 3 MCP39F511 Power Monitor Demonstration Board User’s Guide NOTES: DS50002354A-page 4 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Document Revision History ................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 What Does the MCP39F511 Power Monitor Demonstration Board Kit Include? .......................................................... 12 Chapter 2. Installation and Operation 2.1 Getting Started ............................................................................................. 13 Chapter 3. Hardware Description 3.1 Input and Analog Front End ......................................................................... 17 3.2 Power Supply Circuit .................................................................................... 18 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 19 A.2 Schematics and PCB Layout ....................................................................... 19 A.3 Board – Schematic ....................................................................................... 20 A.3 Board – Schematic (Continued) ................................................................... 21 A.4 Board – Top Silk .......................................................................................... 22 A.5 Board – Top Copper and Silk ....................................................................... 23 A.6 Board – Top Copper .................................................................................... 24 A.7 Board – Bottom Copper ............................................................................... 25 A.8 Board – Bottom Copper and Silk ................................................................. 26 A.9 Board – Bottom Silk ..................................................................................... 27 Appendix B. Bill of Materials (BOM) Worldwide Sales and Service .................................................................................... 32 2015 Microchip Technology Inc. DS50002354A-page 5 MCP39F511 Power Monitor Demonstration Board User’s Guide NOTES: DS50002354A-page 6 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP39F511 Power Monitor Demonstration Board. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP39F511 Power Monitor Demonstration Board as a demonstration board to evaluate the MCP39F511 device. The manual layout is as follows: • Chapter 1. “Product Overview” – Provides important information about the MCP39F511 Power Monitor Demonstration Board • Chapter 2. “Installation and Operation” – Provides information on using the MCP39F511 Power Monitor Demonstration Board, including Section 2.1.1 “Step 1: Wiring connections” that describes wiring the line and load connections • Chapter 3. “Hardware Description” – Provides details on the functional blocks of the power monitor, including the analog front-end design and power supply design • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams • Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the MCP39F511 Power Monitor Demonstration Board 2015 Microchip Technology Inc. DS50002354A-page 7 MCP39F511 Power Monitor Demonstration Board User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS50002354A-page 8 Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2015 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP39F511 Power Monitor Demonstration Board. Another useful document is listed below. The following Microchip document is available and recommended as a supplemental reference resource. MCP39F511 Data Sheet – “Power-Monitoring IC with Calculation with Energy Accumulation” (DS20005393) This data sheet provides detailed information regarding the MCP39F511 device. THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com DOCUMENT REVISION HISTORY Revision A (March 2015) • Initial Release of this Document. 2015 Microchip Technology Inc. DS50002354A-page 9 MCP39F511 Power Monitor Demonstration Board User’s Guide NOTES: DS50002354A-page 10 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION The MCP39F511 Power Monitor Demonstration Board is a fully functional single-phase power and energy monitor. The system calculates active power, reactive power, RMS current, RMS voltage, active energy, (both import and export), reactive energy and other typical power quantities, as defined in the MCP39F511 data sheet. The “MCP39F511 Power Monitor Utility” software is used to calibrate and monitor the system, and can be used to create custom calibration setups. For most accuracy requirements, only a single-point calibration is needed. The energy meter software offers an automated step-by-step calibration process that can be used to quickly calibrate energy meters. This demonstration board uses the MCP39F511 Power Monitor Utility software for evaluation via a USB connection to the board. A download link for this software can be found on the evaluation board’s web page. For instructions on how to use the software, refer to the software’s supporting documentation included within the application install package. FIGURE 1-1: 2015 Microchip Technology Inc. MCP39F511 Power Monitor Demonstration Board. DS50002354A-page 11 MCP39F511 Power Monitor Demonstration Board User’s Guide 1.2 WHAT DOES THE MCP39F511 POWER MONITOR DEMONSTRATION BOARD KIT INCLUDE? This MCP39F511 Power Monitor Demonstration Board kit includes: • • • • • DS50002354A-page 12 MCP39F511 Power Monitor Demonstration Board (ADM00667) AC Line Cable IEC to Female AC Load Cable Mini-USB Cable Important Information Sheet 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Chapter 2. Installation and Operation 2.1 GETTING STARTED To use the MCP39F511 Power Monitor Demonstration Board, follow the steps described in the sections below. The meter design uses a 5A load for calibration current and a maximum current (IMAX) of 15A. It is not recommended to put more than 15A through the AC plugs mounted on the Printed Circuit Board (PCB). To test the calibrated meter, the following connections can be made: 2.1.1 Step 1: Wiring connections Figure 2-1 identifies the line and load connections of the MCP39F511 Power Monitor Demonstration Board. LINE FIGURE 2-1: 2.1.2 LOAD Connecting the MCP39F511 Power Monitor Demonstration Board. Step 2: Turn on line/load power to the meter (power the meter) The meter will turn on when the line connection has between 90V to 220V connected. 2.1.3 Step 3: Connect the USB cable to a PC with the installed “MCP39F511 Power Monitor Utility” software Select the appropriate COM port. If the meter is connected correctly, the connection status in the bottom-left corner of the software will display “Meter Connected”. If no meter is found, the status will be “Meter Disconnected”. Check that the correct COM port was selected and try again. Press the “Start” Icon to begin showing output data and UART transmission between the PC and the MCP39F511 Note: 2015 Microchip Technology Inc. For instructions on using the software GUI, please refer to the help file located in the program installation directory and also on the website: MCP39F511 Power Monitor Software User Manual.pdf DS50002354A-page 13 MCP39F511 Power Monitor Demonstration Board User’s Guide NOTES: DS50002354A-page 14 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Chapter 3. Hardware Description 7 6 8 5 9 10 11 4 2 1 12 3 Legend: 1 = MCP39F511 8 = Header for connection to external master MCU (isolated) 2 = +9V DC Input (non-isolated) 9 = Jumper selection for external MCU or USB (GUI) operation 3 = Connections to external shunt current sensing resistor 10 = Isolation IC 4 = Configuration jumper for analog input 11 = Switching AC/DC Power Supply 5 = Output LEDs for digital I/O 12 = 1000:1 Voltage Divider for Voltage Input 6 = Headers for pulse testing (isolated) 13 = Jumper for DC or Switching AC/DC Supply 7 = USB Connection (isolated) FIGURE 3-1: MCP39F511 Power Monitor Demonstration Board Top View. 2015 Microchip Technology Inc. DS50002354A-page 15 MCP39F511 Power Monitor Demonstration Board User’s Guide 14 15 Legend: 14 = Line connection AC supply (90 – 230V) 15 = Load connection (15A maximum recommended current) FIGURE 3-2: DS50002354A-page 16 MCP39F511 Power Monitor Demonstration Board Bottom View. 2015 Microchip Technology Inc. Hardware Description 3.1 INPUT AND ANALOG FRONT END The MCP39F511 Power Monitor Demonstration Board will operate from 90V to 230V. At the bottom of the main board, there are the high-voltage line and neutral connections. The shunt sits on the neutral or low side of a two-wire system. The board comes populated with a surface mount 2 mΩ shunt. If a lower value external shunt is to be used, the wires going from the external shunt to the CP1 and CP2 connections should be twisted together. The neutral side of the two-wire system goes into a resistor divider on the voltage channel input, along with a DC offset added from VDD. Anti-aliasing low-pass filters are included. The voltage channel uses two 499 k resistors to achieve a divider ratio of 1000:1. For a line voltage of 220 VRMS, the channel 1 input signal size will be 220 mVRMS. 1 k NEUTRAL I1+ CP1 33 nF 2 m Shunt CP2 1 k AGND NEUTRAL OUT I133 nF MCP39F511 AGND 499 k 499 k LINE V1+ 33 nF 1 k AGND FIGURE 3-3: AGND Analog Front-End Circuitry. Note that all of the analog circuitry associated with this part of the circuit is connected to the analog ground plane (AGND). 2015 Microchip Technology Inc. DS50002354A-page 17 MCP39F511 Power Monitor Demonstration Board User’s Guide 3.2 POWER SUPPLY CIRCUIT FB The power supply circuit for the MCP39F511 Power Monitor Demonstration Board is shown in Figure 3-4. 150 FB 4.7 BP D 4.7 L + 4.7 µF 150 FB + 8LNK304 S S S S 1.5 µF 8.2 K 10 µF 2.05 K 8.25V 4.7 µF 4.7 µF + 2.05 K N GNDB GNDB GNDB GNDB GNDB GNDB 8.25V +3.3 VA 33 +3.3 VD 0.1 µF 10 µF AC/DC SUPPLY 1 3 2 DC SUPPLY MCP1754 JP2 AGND IN 0.1 µF DS50002354A-page 18 0.1 µF 10 µF NT GNDB FIGURE 3-4: Supply. OUT GND AGND GNDB AGNDGNDB GNDB Power Supply Circuit with Option for AC/DC Switching Supply from Mains or DC 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the MCP39F511 Power Monitor Demonstration Board: • • • • • • • A.2 Board – Schematic Board – Schematic (Continued) Board – Top Silk Board – Top Copper and Silk Board – Top Copper Board – Bottom Copper Board – Bottom Copper and Silk SCHEMATICS AND PCB LAYOUT The layer order is shown in Figure A-1. Top Layer Bottom Layer FIGURE A-1: 2015 Microchip Technology Inc. Layer Order. DS50002354A-page 19 BOARD – SCHEMATIC EVENT 1 3.3D Current channel LD1 R13 1% 4.7k 0603 GNDB CP1 FB1 0.002R 2512 1% 1 CP2 TP PAD PCB 2.5x1.5 C3 1% 2.49R 0603 19 R9 C2 33nF 50V 0603 1k 0603 1% N_OUT 18 C4 R7 FB2 17 33nF 50V 0603 R5AGND 3 4 2 R1 1k 0603 1% 33nF 50V 0603 Voltage channel R2 R3 499k 2010 1% 499k 2010 1% 21 AGND 23 3.3D R8 1k 1% 0603 C8 C5 33nF 50V 0603 AGND AGND 10uF 10V 0805 C9 U1 5 COMMON_A 13 COMMON_B RESET AVDD 14 PWM 1 EVENT1 15 EVENT2 I1+ I1- V1+ 20 AN_IN 22 ZCD AGND REFIN+ /OUT 25 27 GNDB DR UART_TX UART_RX DGND MCLR MCP39F511 25V 0.1uF 0603 26 R14 4.7k 3 GNDB Event 1 HDR-2.54 Male 1x2 GNDB R24 1k 0603 1% R28 1k 0603 1% 1 ANALOG_IN ZCD LD2 RED GNDB U8 2 4 3 HCPL-181 J7 Event 2 HDR-2.54 Male 1x2 GNDB ZCD MPU_TX1 MPU_RX1 0603 1% J6 EVENT 2 PWM EVENT 1 EVENT 2 28 12 4 4 HCPL-181 6 OSCI 7 OSCO DVDD U7 2 TP PAD PCB 1.2x0.7 2 NC 3 NC 8 NC 9 NC V1- 24 DGND 29 EP GNDB AGND TP1 VOLTAGE IN 10 16 1k 0603 1% RED TP3 11 R6 TP PAD PCB 2.5x1.5 Line shunt 1 3.3A 25V 0.1 uF 0603 AGND NEUTRAL 3.3A C13 25V 0.1 uF 0603 1k 0603 1% 1 2 C12 R27 R25 3.3D 1k 0603 1% R29 1k 0603 1% 1 LD3 AGND AGND RED 3.3D GNDB Analog input selection U9 2 4 3 HCPL-181 J8 1 2 3.3A 1k 0603 1% 1 2 R23 Zero crossing detection HDR-2.54 Male 1x2 GNDB PWM C16 25V 0.1 uF 0603 TP2 1 C14 2015 Microchip Technology Inc. 25V 0.1 uF 0603 GNDB VDD GND 2 TEMP_OUT 5 VOUT GNDB R15 3 MCP9700 C15 GNDB R11 ANALOG_IN 100R C7 0603 25V 5% 0.1 uF 0603 GNDB 25V 0.1 uF 0603 GNDB 1k 1% 0603 1 -A 4 U4 VDD V C21 VSS V 0.01 uF +A + 3 C19 GNDB 0.01 uF 16V 0603 GNDB R30 1k 0603 1% 1 0603 50V LD4 RED OUTA O 2 3.3D C20 3300 pF 3.3D 1 2 3 U2 1k 0603 1% GNDB JP1 HDR-2.54 Male 1x3 xx3 3 R26 0603 16V R18 R19 100k 0603 1% 100k 0603 1% GNDB PWM U10 2 4 3 HCPL-181 GNDB J9 PWM OUTPUT HDR-2.54 Male 1x2 MCP39F511 Power Monitor Demonstration Board User’s Guide DS50002354A-page 20 A.3 BOARD – SCHEMATIC (CONTINUED) 5VUSB C31 C30 GND_ISO USB_N USB_P 4.7 uF 10V 0805 C29 5VUSB R35 10k 0603 1% 1 2 3 4 5 6 7 RX_LED TX_LED RESET GND_ISO RX TX GND_ISO LD5 4 1 5VUSB U11 VDD GP0 GP1 RST UART RX UART TX GP2 14 13 12 11 10 9 8 VSS D+ DVUSB SCL SDA GP3 3 R34 0603 1% RX_LED 2 R33 0603 1% TX_LED 1k 1k 25V 0.1 uF 0603 GND_ISO 5VUSB GND_ISO USB_P USB_N VUSB MCP2221 GREEN Isolation Barrier 5VUSB GND_ISO 5VUSB C32 0.47 uF 6.3V 0603 RX R32 0603 5% TX R31 0603 5% 100R 100R 1 VDD1 2 VOA 3 VIB 4 GND1 GND_ISO 3.3D C28 3.3D U6 8 VDD2 7 VIA 6 VOB 5 GND2 25V 0.1 uF 0603 GNDB R22 0603 5% MPU_TX1 R21 0603 5% MPU_RX1 100R FOD8012 GND_ISO JP3 100R GNDB HDR-2.54 Male 1x3 J5 Yes EXT_RX EXT_TX R ED RED, GREEN 1 2 3 4 USB MINI-B Female 1 VBUS 2 D3 D+ 4 ID 5 GND 25V 0.1 uF 0603 5VUSB 1 2 3 J10 0 2015 Microchip Technology Inc. A.3 GND_ISO External isolated serial comm HDR-2.54 Male 1x4 5VUSB C10 C11 4.7 uF 4.7 uF 400V 400V RAD_P3.5D8H13RAD_P3.5D8H13 FB3 2.05k 0603 1% C17 1 mH 0.1 uF 25V 0603 4.7 uF 25V 0805 D4 MRA4005 L1 1 mH +8.25V C6 100 uF 16V AL-D D1 ES1G GND_PWR R12 HDR-2.54 Male 1x3 +9V IN PO WER 1 Vin J3 1 3 2 POWER 2.5 mm +9V IN D3 MRA4005 3.3D U5 JP2 2.05k 0603 1% C24 10 uF 25V 1206 GNDB C26 25V 0.1 uF 0603 GNDB MCP1754S/3.3V VIN VOUT V GND L2 C18 3 B BP MRA4005 R16 C27 GNDB G N 1 2 3 IEC Inlet C14 1 LINE 2 EARTH NEUTRAL [SHUNT] N_OUT 3 L G N IEC Outlet C13 AGND NT1 Net Tie GNDB C23 10 uF 10V 0805 GNDB J2 L C22 25V 0.1 uF 0603 GNDB J1 0603 5% 33R C25 10 uF 10V 0805 GNDB 3.3A R20 3 AGND 25V 0.1 uF 0603 AGND DS50002354A-page 21 Schematic and Layouts NEUTRAL 0.01 uF 330V RAD-P10L13W4H9 D2 4.7R 2512 5% 8.2k 0603 1% 2 DISC 14 mm S14K275 C1 R10 4.7R 2512 5% S R17 2 MOV1 R4 6 S 5 S 1 FB4 LINE D 8 LNK304 S 7 S 1 U3 2 FB VOLTAGE IN 4 MCP39F511 Power Monitor Demonstration Board User’s Guide A.4 BOARD – TOP SILK DS50002354A-page 22 2015 Microchip Technology Inc. Schematic and Layouts A.5 BOARD – TOP COPPER AND SILK 2015 Microchip Technology Inc. DS50002354A-page 23 MCP39F511 Power Monitor Demonstration Board User’s Guide A.6 BOARD – TOP COPPER DS50002354A-page 24 2015 Microchip Technology Inc. Schematic and Layouts A.7 BOARD – BOTTOM COPPER 2015 Microchip Technology Inc. DS50002354A-page 25 MCP39F511 Power Monitor Demonstration Board User’s Guide A.8 BOARD – BOTTOM COPPER AND SILK DS50002354A-page 26 2015 Microchip Technology Inc. Schematic and Layouts A.9 BOARD – BOTTOM SILK 2015 Microchip Technology Inc. DS50002354A-page 27 MCP39F511 Power Monitor Demonstration Board User’s Guide NOTES: DS50002354A-page 28 2015 Microchip Technology Inc. MCP39F511 POWER MONITOR DEMONSTRATION BOARD USER’S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: Qty. BILL OF MATERIALS (BOM) Reference Description Manufacturer Part Number 1 C1 Cap. film 0.01 µF 330V 20% RAD P10L13W4H9 EPCOS AG B32911A3103M 4 C2, C3, C4, C5 Cap. ceramic 33 nF 50V 10% X7R SMD 0603 TDK Corporation® C1608X7R1H333K 1 C6 Cap. aluminum 100 µF 16V 20% Nichicon Corporation® UWX1C101MCL1GB SMD D 14 C7, C9, C12, C13, Cap. ceramic 0.1µF 25V 10% C14, C15, C16, C17, X7R SMD 0603 C23, C26, C27, C28, C29, C31 Murata Electronics® GRM188R71E104KA01D 3 C8, C22, C25 Cap. ceramic 10 µF 10V 10% X7R SMD 0805 TDK Corporation C2012X7R1A106K125AC 2 C10, C11 Cap. aluminum 4.7 µF 400V 20% RAD_P3.5D8H13 Nichicon Corporation UVC2G4R7MPD1TD 1 C18 Cap. ceramic 4.7 µF 25V 10% X7R SMD 0805 TDK Corporation C2012X7R1E475K125AB 2 C19, C21 Cap. ceramic 0.01 µF 16V 5% SMD 0603 Taiyo Yuden Co., Ltd.® EMK107SD103JA-T 1 C20 Cap. ceramic 3300 pF 50V 10% ROHM Semiconductor® C0603C332K5RACTU X7R SMD 0603 1 C24 Cap. ceramic 10 µF 25V 10% X7R SMD 1206 Taiyo Yuden Co., Ltd. TMK316B7106KL-TD 1 C30 Cap. ceramic 4.7µF 10V 10% X5R SMD 0805 Taiyo Yuden Co., Ltd. LMK212BJ475KD-T 1 C32 Cap. ceramic 0.47 µF 6.3V 10% Murata Electronics X5R SMD 0603 GRM188R60J474KA01D 1 D1 Diode rec. ES1G 1.25V 1A 400V Diodes Incorporated® SMD DO-214AC_SMA ES1G-13-F 3 D2, D3, D4 Diode rec. MRA4005 1.1V 1A 600V DO-214AC_SMA 2 FB1, FB2 Ferrite 800 mA 0.15R SMD 0805 Laird Technologies 2 FB3, FB4 Ferrite 7A 0.01R RAD P5L5.3D3.8 Panasonic® – ECG EXC-ELSR35S 1 J1 Conn. IEC 250V 15A Inlet C14 TH R/A SCHURTER Inc. GSP1.9103.1 1 J2 Conn. IEC 250V 15A Outlet C13 SCHURTER Inc. TH R/A 6182.0033 1 J3 Conn. power 2.5 mm 5.5 mm Switch TH R/A PJ-002B Note: ON Semiconductor® CUI Inc. MRA4005T3G LI0805H151R-10 The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002354A-page 29 MCP39F511 Power Monitor Demonstration Board UsTABLE B-1: Qty. BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 1 J5 Conn. header-2.54 Male 1x4 Tin FCI 5.84MH TH vert. 68002-404HLF 4 J6, J7, J8, J9 Conn. header-2.54 Male 1x2 Tin Molex® 6.10MH TH vert. 0022284020 1 J10 Conn. USB Mini-B Female TH vert. Molex 500075-1517 3 JP1, JP2, JP3 Conn. header-2.54 Male 1x3 Gold 5.84MH TH vert. FCI 68000-103HLF 2 L1, L2 Inductor 1 mH 240 mA 20% SMD L6W6H2.4 Coilcraft® LPS6225-105MLB 4 LD1, LD2, LD3, LD4 Diode LED red 1.95V 30 mA 700 mcd Clear SMD 0603 Kingbright Corp.® APTD1608SURCK 1 LD5 Diode LED bi red, green 1.95V, 2.1V 30mA 0805 Kingbright Corp. APHBM2012SURKCGKC 1 MOV1 Res. Varistor 275V 130J TH DISC 14 mm EPCOS AG S14K275E2K1 1 PCB Printed Circuit Board – MCP39F501 Power Monitor Demonstration Board Microchip Technology Inc.® 04-10419 1 R1 Res. Shunt MF 0.002R 1% 2W 2512 Stackpole Electronics, Inc. CSNL2512FT2L00 2 R2, R3 Res. TKF 499 kΩ 1% 3/4W SMD Vishay/Dale 2010 CRCW2010499KFKEF 2 R4, R10 Res. TKF 4.7R 5% 1W SMD 2512 RPC2512JT4R70 1 R5 Res. TKF 2.49R 1% 1/10W SMD Vishay/Dale 0603 15 R6, R7, R8, R9, R15, Res. TKF 1 kΩ 1% 1/10W SMD R23, R24, R25, R26, 0603 R27, R28, R29, R30, R33, R34 5 R11, R21, R22, R31, Res. TKF 100R 5% 1/10W SMD Vishay/Dale R32 0603 CRCW0603100RJNEA 2 R12, R16 Res. TKF 2.05 kΩ 1% 1/10W SMD 0603 Yageo Corporation RC0603FR-072K05L 2 R13, R14 Res. TKF 4.7 kΩ 1% 1/10W SMD 0603 Panasonic – ECG ERJ-3EKF4701V 1 R17 Res. TKF 8.2 kΩ 1% 1/10W SMD 0603 Panasonic – ECG ERJ-3EKF8201V 2 R18, R19 Res. TF 100 kΩ 1% 1/8W SMD 0603 Vishay/Dale MCT06030C1003FP500 1 R20 Res. TKF 33R 5% 1/10W SMD 0603 Yageo Corporation 9C06031A33R0JLHFT 1 R35 Res. TKF 10 kΩ 1% 1/10W SMD Panasonic – ECG 0603 ERJ-3EKF1002V 1 U3 IC Switcher LNK304 SO-8C Power Integrations™ LNK304DG-TL 1 U6 IC Photo FOD8012 Bi-Dir 3.3V and 5V SOIC-8 Fairchild Semiconductor® FOD8012 4 U7, U8, U9, U10 IC Photo HCPL-181 4-SMD Avago Technologies HCPL-181-00CE Note: Stackpole Electronics, Inc. CRCW06032R49FKEA Panasonic – ECG ERJ-3EKF1001V The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. DS50002354A-page 30 2015 Microchip Technology Inc. Bill of Materials (BOM) TABLE B-2: Qty. BILL OF MATERIALS – MICROCHIP CONSIGNED PARTS Reference Description Manufacturer Part Number 1 U1 MCHP Analog Energy Measurement 4000:1 MCP39F511-E/MQ QFN-28 Microchip Technology Inc. MCP39F511-E/MQ 1 U2 MCHP Analog Temperature Sensor -40°C to +150°C MCP9700T-E/TT SOT-23-3 Microchip Technology Inc. MCP9700T-E/TT 1 U4 MCHP Analog OPAMP 1-Ch 10 MHz MCP6021T-E/OT SOT-23-5 Microchip Technology Inc. MCP6021T-E/OT 1 U5 MCHP Analog LDO 3.3V MCP1754ST-3302E/DB SOT-223-3 Microchip Technology Inc. MCP1754ST-3302E/DB 1 U11 MCHP Interface USB I2C UART Microchip MCP2221-I/ST TSSOP-14 Technology Inc. Note: MCP2221-I/ST The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. 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