Arc-Detection Unit D0920 D0920 ARC-DETECTION UNIT REVISION 0-C-031115 2 4 6 8 1 3 5 7 LITTELFUSE SELCO POWER ACTIVE D0920 MIN. ARC DETECTION UNIT MAX. TEST TRIP SENSOR ADJUST 9 11 13 15 10 12 14 16 Document Number: PM-1410-EN www.littelfuse.com • © 2015 Littelfuse • • 1/18 D0920 Arc-Detection Unit Rev. 0-C-031115 This page intentionally left blank. www.littelfuse.com • © 2015 Littelfuse • • 2/18 D0920 Arc-Detection Unit Rev. 0-C-031115 TABLE OF CONTENTS 1 INTRODUCTION ............................................................................................................. 5 1.1 General....................................................................................................................... 5 1.2 A0220 Point Sensor ................................................................................................... 5 2 OPERATION ................................................................................................................... 6 2.1 Front-Panel Controls .................................................................................................. 6 2.1.1 Sensor Adjust......................................................................................................... 6 2.1.2 ACTIVE and TEST Mode ....................................................................................... 6 2.2 Front-Panel Indication ................................................................................................ 6 2.2.1 Power ..................................................................................................................... 6 2.2.2 Trip ......................................................................................................................... 6 2.3 Auxiliary Relays ......................................................................................................... 6 2.3.1 Trip Indication ........................................................................................................ 6 2.3.2 Remote Signalling .................................................................................................. 6 3 INSTALLATION ............................................................................................................... 9 3.1 D0920 Arc-Detection Unit .......................................................................................... 9 3.2 A0220 Point Sensor ................................................................................................... 9 4 TECHNICAL SPECIFICATIONS ................................................................................... 12 4.1 D0920 ....................................................................................................................... 12 4.2 A0220 Point Sensor ................................................................................................. 14 5. ORDERING INFORMATION ......................................................................................... 15 6. WARRANTY .................................................................................................................. 15 7. PERFORMANCE TEST ................................................................................................ 15 APPENDIX A D0920 REVISION HISTORY ....................................................................... 17 LIST OF FIGURES 1 2 3 4 5 6 7 D0920 Arc Detection Unit .............................................................................................. 5 A0220 Point Sensor ....................................................................................................... 5 D0920 Outline and Mounting Details ............................................................................. 7 D0920 Typical Wiring Diagram ...................................................................................... 8 A0220 Outline and Connections .................................................................................. 10 A0220 Mounting Details ............................................................................................... 11 A0220 Detection Range for a 3 kA Fault ..................................................................... 11 LIST OF TABLES 1 Test Record .................................................................................................................. 16 www.littelfuse.com • © 2015 Littelfuse • • 3/18 D0920 Arc-Detection Unit Rev. 0-C-031115 This page intentionally left blank. www.littelfuse.com • © 2015 Littelfuse • • 4/18 D0920 Arc-Detection Unit 1 Rev. 0-C-031115 INTRODUCTION 1.1 General The D0920 Arc Detection Unit is a high-speed arc-detection device for electrical power-distribution systems. The D0920 requires a 230 Vac supply and supports up to three point sensors (A0220) mounted in a switchboard. On the occurrence of an arc fault, the D0920 detects the fault and pulses the trip output in less than 1 ms. The fast trip time reduces the risk of personal injury and equipment damage. The D0920 is typically supplied from the switchboard main power. The AC voltage may fail when an arc fault develops. The D0920 uses energy stored in an internal capacitor to trip the circuit breaker. The storage capacitor is an extremely long-life electrolytic capacitor with a specified life time of more than 30 years at an ambient temperature of 50°C (121°F). The trip energy stored is sufficient for circuit breakers with a 220/250 Vdc shunt trip coil. The D0920 has one output indication relay with an isolated normally-open contact, and one output indication relay with an isolated normally-closed contact. Additional features include power and trip indication, test mode, and sensitivity adjustment. NOTE: Dangerous voltage is present at the storage capacitor (terminals 4, 7, and 8) even after the relay has been disconnected from the supply voltage. The capacitor has a self-discharge circuit which will discharge it to a safe voltage level within two minutes after disconnection from the supply voltage. 1.2 A0220 Point Sensor The A0220 point sensor is a photoelectric sensor with a sensitivity range of 180 degrees. It has a transparent polycarbonate enclosure that is IP65 rated. Each point sensor includes 10 m (33 ft) of shielded 2-wire, 24 AWG (0.2 mm2) cable. The cable length can be extended to a maximum of 50 m (164 ft), however use shielded 2-wire, 20 AWG (0.5 mm2) cable. FIGURE 1. D0920 Arc Detection Unit. www.littelfuse.com FIGURE 2. A0220 Point Sensor. • © 2015 Littelfuse • • 5/18 D0920 Arc-Detection Unit 2. Rev. 0-C-031115 OPERATION 2.1 Front-Panel Controls 2.1.1 Sensor Adjust The D0920 sensitivity default is 6 mA of sensor output current to cause a trip. This is equivalent to a light intensity of 12,000 lux on a single sensor or 6,000 lux on each of two sensors. This means that the total light intensity on all sensors installed has to exceed 12,000 lux to cause a trip. The sensitivity is adjustable from 1 to 12 mA (2,000 to 24,000 lux) using the SENSOR ADJUST dial. 2.1.2 ACTIVE and TEST Mode The D0920 has a two-position key switch, marked ACTIVE and TEST. In the ACTIVE mode, the D0920 is configured for normal operation and will trip the circuit breaker if an arc flash occurs. In ACTIVE mode, the relay K2 contact (terminals 11 and 12) will be open unless supply voltage is removed. Ensure that the D0920 is normally set to the ACTIVE mode. The key can only be removed in this position. In the TEST mode, the D0920 and any connected point sensors can be tested without tripping the circuit breaker. In TEST mode, relay K2 will be closed. See Fig. 4. 2.2 Front-Panel Indication 2.2.1 Power The green LED labelled POWER indicates the presence of supply voltage. 2.2.2 Trip An electromagnetic circuit breaker with red TRIP indicator is used in the D0920. During normal operation the red TRIP indicator is nearly flush with the front plate surface. After a trip, the red TRIP indicator will extend to 6 mm, the D0920 will switch off (order option D0920.0010) and the green POWER LED will be off. For order option D0920.0020, the D0920 will remain on after a trip. Reset the D0920 by pushing the red TRIP indicator until it latches magnetically. The green POWER LED should also light. External circuit breakers or other devices will have to be reset manually. 2.3 Auxiliary Relays 2.3.1 Trip Indication The D0920 has one normally-open contact (K1, terminals 9 and 10) that closes during a trip. It can be used for trip indication. 2.3.2 Remote Signalling The D0920 has one normally-closed contact (K2, terminals 11 and 12) that closes during loss of supply, or when the D0920 is in the TEST mode. It can be used for remote signalling. www.littelfuse.com • © 2015 Littelfuse • • 6/18 D0920 Arc-Detection Unit 59.8 (2.35) 58.3 (2.30) 105.0 (4.13) 2 90.0 (3.54) 1 4 6 8 3 5 7 LITTELFUSE SELCO D0920 MIN. ARC DETECTION UNIT MAX. Rev. 0-C-031115 POWER ACTIVE TEST TRIP SENSOR ADJUST 9 11 13 15 10 12 14 16 FRONT SIDE NOTE: 62.0 (2.44) 1. DIMENSIONS IN MILLIMETRES (INCHES). BOTTOM FIGURE 3. D0920 Outline and Mounting Details. www.littelfuse.com • © 2015 Littelfuse • • 7/18 D0920 Arc-Detection Unit A B C Rev. 0-C-031115 POINT SENSORS 5 6 L1 L2/N NOTE 1 NOTE 1 1 2 SENSOR SHIELD GREEN RED 230 VAC 3 SHIELD 9 4 EXTERNAL TRIP 7 K1 NOTE 2 TRIP COIL (+) 11 K2 NOTE 3 TRIP COIL NOTE 1 8 10 12 TRIP INDICATION TEST AND LOSS OF SUPPLY TRIP COIL/ NEUTRAL D0920 NOTES: 1. CAUTION: DANGEROUS VOLTAGE IS PRESENT AT TERMINALS 4,7, AND 8, SOURCED FROM AN INTERNAL STORAGE CAPACITOR. A SELFDISCHARGE CIRCUIT WILL DISCHARGE THE STORAGE CAPACITOR TO A SAFE LEVEL WITHIN TWO MINUTES AFTER THE AC SUPPLY HAS BEEN DISCONNECTED. 2. RELAY CONTACT IS SHOWN DE-ENERGIZED. 3. RELAY CONTACT IS CLOSED WHEN TEST MODE IS SELECTED, OR DURING LOSS OF SUPPLY. FIGURE 4. D0920 Typical Wiring Diagram. www.littelfuse.com • © 2015 Littelfuse • • 8/18 D0920 Arc-Detection Unit 3 Rev. 0-C-031115 INSTALLATION 3.1 D0920 Arc-Detection Unit Outline and connection details are shown in Fig. 3. The D0920 can be DIN-rail mounted only. A typical wiring diagram is shown in Fig. 4. Connect supply voltage to terminals 5 (L1) and 6 (L2/N). The nominal supply voltage is 230 Vac. Connect the 230/250 Vdc trip coil from a circuit breaker to terminals 7 (TRIP COIL +) and 8 (TRIP COIL NEUTRAL). The trip coil output is not isolated from the 230 Vac supply input. To initiate an external trip, install a normally-open momentary (250-Vac-rated) switch between terminals 4 (EXTERNAL TRIP) and 7 (TRIP COIL +). Limit the time the switch is closed to one second. Do not install modules or sensors which have been damaged in transport. NOTE: Dangerous voltage is present at the storage capacitor (terminals 4, 7, and 8) even after the relay has been disconnected from the supply voltage. The capacitor has a self-discharge circuit which will discharge it to a safe voltage level within two minutes after disconnection from the supply voltage. 3.2 A0220 Point Sensor Outline and connection details are shown in Fig. 5. Connect the red wire to terminal 1, the green wire to terminal 2, and the shield to terminal 3. If more than one sensor is connected, do not mix wire colors. Each sensor has an adhesive-backed drill template for surface-mount installation. Place the drill template where the sensor is to be mounted. See Fig. 6. www.littelfuse.com • © 2015 Littelfuse • • 9/18 D0920 Arc-Detection Unit 45.8 (1.80) 60.0 (2.36) Rev. 0-C-031115 18.6 (0.73) SHIELD 8.7 (0.34) 4.1 Ø6.0(0.24) (0.16) MOUNTING HOLES 2 LOCATIONS GREEN 14.6 (0.56) Ø4.3(0.17) MOUNTING HOLES 2 LOCATIONS 11.7 (0.46) 2 1 4 6 8 3 5 7 LITTELFUSE SELCO POWER ACTIVE D0920 MIN. ARC DETECTION UNIT MAX. TEST TRIP SENSOR ADJUST 45.8 (1.80) 4.5 (0.18) 8.7 (0.34) 4.1 (0.16) RED SIDE VIEW 9 11 13 15 10 12 14 16 32.0 (1.26) NOTE: 1. DIMENSIONS IN MILLIMETRES (INCHES). FRONT VIEW TERMINAL FUNCTION COLOR 1 SENSOR (+) RED 2 SENSOR (-) GREEN 3 SHIELD COPPER / BLACK HEATSHRINK FIGURE 5. A0220 Outline and Connections. www.littelfuse.com • © 2015 Littelfuse • • 10/18 D0920 Arc-Detection Unit Rev. 0-C-031115 A0220 DRILL TEMPLATE M4 x 0.7 (8-32) M4 x 0.7 (8-32) M5 x 0.8 (10-32) M5 x 0.8 (10-32) Ø9(0.354) DRILL TEMPLATE NOTES AND INSTALLATION: 1. ALL DIMENSIONS IN MILLIMETERS (INCHES). 2. AFFIX THE DRILL TEMPLATE WHERE THE SENSOR IS TO BE MOUNTED. FIGURE 6. A0220 Mounting Details. 3 kA 3 kA FIGURE 7. A0220 Detection Range for a 3 kA Fault. www.littelfuse.com • © 2015 Littelfuse • • 11/18 D0920 Arc-Detection Unit 4 Rev. 0-C-031115 TECHNICAL SPECIFICATIONS 4.1 D0920 Supply: 230 Vac (+15, -30%), 50/60 Hz Sensor Sensitivity: 1 to 12 mA (2 to 24 klux) Maximum Number of Sensors: 2 Nominal Trip Energy: 3.5 Ws (Joule) at 325 Vdc, 68 µF capacitance Trip Level Accuracy: 5% Trip Time: 1 ms maximum External Trip: Active when Terminals 4 and 7 connected, limit to 1 s (exceeding the 1 s time limit may damage the trip coil or the D0920) Output Relays: Trip Coil: Contact Configuration: Normally Open Voltage: 325 Vdc Peak at 230 Vac supply Nominal Energy: 3.5 Ws (Joule) at 325 Vdc, 68 µF capacitance Mode: Close on Trip Terminals: 7, 8 Relay K1: Contact Configuration: Form A, Normally Open Mode: Close on Trip Rating: 120 Vac, 5 A Terminals: 9, 10 Relay K2: Contact Configuration: Form B, Normally Closed Mode: Close on Loss of Supply or Test Mode UL Rating: 150 Vac, 0.46 A, 65 Vdc, 0.46 A Terminals: 11, 12 Unused Terminals: 13-16 Dimensions: Height: 90 mm (3.5”) Width: 105 mm (4.1”) Depth: Without Key: 60 mm (2.4”) With Key: 77 mm (3.0”) www.littelfuse.com • © 2015 Littelfuse • • 12/18 D0920 Arc-Detection Unit Rev. 0-C-031115 Environment: Operating Temperature: -25 to 70°C (-13°F to 158°F) Storage Temperature: -25 to 70°C (-13°F to 158°F) Humidity: 93% Non-Condensing EMC Tests: Verification tested in accordance with EN60255-26:2009. 1 MHz Burst: IEC 60255-22-1 ± 1 kV differential mode (line-to-line) ± 2.5 kV common mode Electrostatic Discharge: IEC 60255-22-2 ± 6 kV Contact Discharge (direct and indirect) ± 8 kV Air Discharge Radiated RF Immunity: IEC 60255-22-3 10 V/m, 80-1,000 MHz, 80% AM (1 kHz) 10 V/m, 1.4 to 2.7 GHz, 80% AM (1 kHz) Fast Transient: IEC 60255-22-4 Class A: ± 4 kV (on AC mains and I/O lines) Surge Immunity: IEC 60255-22-5 ± 1 kV differential mode (on AC lines) ± 2 kV common mode (on AC lines) ± 1 kV differential mode (on I/O ports) Conducted RF Immunity: IEC 60255-22-6 10 Vrms, 0.15-80 MHz, 80% AM (1 kHz) Power Frequency: IEC 60255-22-7 Class A – 150 V Differential Class A – 300 V Common Mode www.littelfuse.com • © 2015 Littelfuse • • 13/18 D0920 Arc-Detection Unit Magnetic Field Immunity: Rev. 0-C-031115 IEC 61000-4-8 50 Hz and 60 Hz 30 A/m and 300 A/m Current Harmonics and Voltage Fluctuations: IEC 61000-3-2 and IEC 61000-3-3 Class A Radiated and Conducted Emissions: CISPR 22:2008-09 / EN 55022:2010 Class B Voltage Interruptions: IEC 60255-11 and IEC 60255-29 Interrupts 30%, 25 Cycles x 3 Interrupts 60%, 10 Cycles x 3 Interrupts 100%, 250 Cycles x 3 Certification: CE, European Union EMC standards: EN60255-26 IEC 61010-1:2010 (3rd Edition) Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use – Part I 4.2 A0220 Point Sensor Sensor Type: Photo electric Sensitivity: 0.5 mA / klux Sensitivity Range: 2 to 30 klux Sensitivity Area: 180 degrees, see Fig. 7 Cable Type: Shielded 2-wire, 24 AWG (0.2 mm2) Cable Length: 10 m (33 ft) included, 50 m (164 ft) maximum, use shielded 2-wire 20 AWG (0.5 mm2) when extending length IP Rating: IP65 Operating Temperature: -25 to 70°C (-13°F to 158°F) Storage Temperature: -25 to 70°C (-13°F to 158°F) www.littelfuse.com • © 2015 Littelfuse • • 14/18 D0920 Arc-Detection Unit 5 Rev. 0-C-031115 ORDERING INFORMATION D0920. 0010 0020 Arc-Detection Unit Arc-Detection Unit, remains powered after trip Accessories: 6 A0033.0010 Point Sensor Cable, shielded 2-wire, 24 AWG (0.2 mm2), 100 m (328 ft) A0220.0010 Point Sensor, includes 10 m (33 ft) cable A0220.0020 Point Sensor, includes 15 m (49 ft) cable PGA-1100 Diode Logic Unit WARRANTY The D0920 Arc-Detection Unit is warranted to be free from defects in material and workmanship for a period of 5 years from the date of purchase. Littelfuse will (at Littelfuse’s option) repair, replace, or refund the original purchase price of a D0920 that is determined by Littelfuse to be defective if it is returned to the factory, freight prepaid, within the warranty period. This warranty does not apply to repairs required as a result of misuse, negligence, an accident, improper installation, tampering, or insufficient care. Littelfuse does not warrant products repaired or modified by non-Littelfuse personnel. 7 PERFORMANCE TEST Testing of a completed installation can be done with a 100W light bulb or a photo flash. Use an incandescent lamp as this has light and heat radiation (infrared) that closely matches the sensitivity characteristic of the point sensor. The point sensor has its maximum sensitivity at a wave length of 850 nm which is in the infrared (invisible) range. In the middle of the visible region of 550 nm the sensitivity is down to approximately 50%. This means that both light and heat radiation from an arc contribute to the point sensor current that triggers the D0920. If a photo flash unit is used it is essential that it is set to the ’MANUAL’ mode. If it is used in ’AUTO’ mode, the light emission will be dependent on random reflections and will change with the position from which it is fired. A test-record form is provided for recording the date and the final results of the performance tests. The following system tests are to be conducted by qualified personnel: a) Switch on the supply voltage to the D0920. Press the red TRIP indicator until it latches and the green POWER LED remains on. b) Turn the key switch to the TEST position. This will allow testing of the D0920 and point sensors without tripping the circuit breaker. Relay K2 (terminals 11 and 12) will be closed when the D0920 is in test mode. The key cannot be removed in this mode. c) Trip the D0920 by moving a light source close to a point sensor. When a trip occurs, the red TRIP indicator will extend to 6 mm, the AC supply will be removed to the D0920, and the green POWER LED will be off. Relay K1 (terminals 9 and 10) will be closed when the D0920 has tripped. www.littelfuse.com • © 2015 Littelfuse • • 15/18 D0920 Arc-Detection Unit Rev. 0-C-031115 d) Press the red trip indicator until it latches and the green POWER LED remains on. Relay K1 (terminals 9 and 10) will open. e) Repeat steps c) and d) for each installed point sensor. f) Turn the key switch to the ACTIVE position and close the external circuit breaker. g) Repeat step c). The circuit breaker will trip, and K1 (terminals 9 and 10) will be closed. h) Repeat step d) and remove the key. i) Record the date and the results of the test on the attached test-record form. TABLE 1. TEST RECORD DATE TEST RESULTS Retain this record for the authority having jurisdiction. www.littelfuse.com • © 2015 Littelfuse • • 16/18 D0920 Arc-Detection Unit Rev. 0-C-031115 APPENDIX A D0920 REVISION HISTORY MANUAL RELEASE DATE March 11, 2015 January 10, 2014 October 21, 2013 MANUAL REVISION HARDWARE REVISION (REVISION NUMBER ON PRODUCT LABEL) 0-C-031115 0-B-011014 0-A-102113 02 MANUAL REVISION HISTORY Revision 0-C-031115 Section 4 K1 rating updated. Appendix A Revision history updated. Revision 0-B-011014 Section 4 Supply voltage and output relay specifications updated. Appendix A Revision history updated. Revision 0-A-102113 Initial release. HARDWARE REVISION HISTORY Hardware Revision 02 Changed transformer and transorb values. www.littelfuse.com • © 2015 Littelfuse • • 17/18 D0920 Arc-Detection Unit Rev. 0-C-031115 This page intentionally left blank. www.littelfuse.com • © 2015 Littelfuse • • 18/18