Oct 2007 - Single-IC Converter Operates Buck and Boost to Provide an Output that is Within the Input Voltage Range

L DESIGN IDEAS
Single-IC Converter Operates
Buck and Boost to Provide an Output
that is Within the Input Voltage Range
by David Burgoon
Introduction
Generating an output voltage that
is always above or below the input
voltage range can easily be handled
by conventional boost or buck regulators, respectively. However, when the
output voltage is within the input voltage range, as in many Li-Ion battery
powered applications requiring a 3V
or 3.3V output, conventional designs
fall short, suffering variously from low
efficiency, complex magnetics, polarity inversion and circuit complexity.
The LTC3785 buck-boost controller
facilitates a simple, efficient, low partscount, single-converter solution that is
easy to implement and does not have
any of the drawbacks associated with
conventional circuits.
tion (OVP) and a 2.7V–10V output
range.
The circuit produces seamless operation throughout the input voltage
range, operating as a synchronous
buck converter, synchronous boost
2.2nF
VOUT
215k
215k
3
127k 470pF
4
42.2k 5
6
49.9k 7
8
9
15
14
Figure 1 shows a synchronous,
4-switch, buck-boost design that
provides a 3.3V, 3A output from a
2.7V–10V input—perfect for a Li-Ion
and/or loosely regulated wall adapter
input. The controller provides shortcircuit protection, offering a choice of
burp-mode or latch-off operation for
severe overload faults. Other features
include soft-start, overvoltage protec-
13
RUN/SS
VIN
FB
VCC
LT3785EMS
VC
ISVIN
VSENSE
VBST1
ILSET
TG1
CCM
SW1
RT
ISSW1
MODE
BG1
NC
VDRV
BG2
ISVOUT
ISSW2
SW2
VBST2
GND
Figure 2. Input-side and output-side switch
waveforms along with inductor current for
buck mode (10VIN)
4.7µF
VIN
2.7V TO 10V
22
CMDSH-3
21
20
0.22µF Q1A
FDS6894A
19
18
L1
2.2µH
TDK
RLF7030T
17
16
Q1B
VOUT
3.3V
3A
10
CMDSH-3
11
47µF
6.3V
12
0.22µF
Q2A
FDS6894A
Figure 1. Schematic of buck-boost converter using LTC3785
to provide 3.3V at 3A out from a 2.7V–10V source
VSW1
5V/DIV
IL1
2A/DIV
VSW2
5V/DIV
VSW2
5V/DIV
1µs/DIV
23
22µF
16V
Q2B
IL1
2A/DIV
VSW2
5V/DIV
TG2
24
25
VSW1
5V/DIV
IL1
2A/DIV
34
continued on page 36
1
31.6k 2
3.3V, 3A Converter Operates
from 2.7V–10V Source
VSW1
5V/DIV
127k
converter, or a combination of the
two through the transition region. At
input voltages well above the output,
the converter operates in buck mode.
Switches Q1A and Q1B commutate
the input voltage, and Q2A stays
1µs/DIV
Figure 3. Input-side and output-side switch
waveforms along with inductor current for
boost mode (2.7VIN)
1µs/DIV
Figure 4. Input-side and output-side switch
waveforms along with inductor current for
buck-boost mode (3.8VIN)
Linear Technology Magazine • October 2007
L DESIGN IDEAS
inrush currents while charging the
output caps during startup, as well
as minimizing voltage overshoot when
starting into light loads.
For those applications requiring a
power good output on the third channel, the LTC3545-1 version of the part
substitutes a PGOOD3 output in place
of the MODE/SYNC pin. The option
of an external clock is not available
on this version, and the part enters
Burst Mode operation at light load
currents.
Minimal Channel Crosstalk
High Efficiency
A potential problem with multiple with Low Ripple
output regulators is the interaction
between channels when one of the
channels undergoes a load transient.
Figure 4 shows the response on channels 2 and 3 to a 0mA to 500mA load
step on channel 1. Channels 2 and
3 are each loaded at 400mA. In each
case, the crosstalk is on the order of
1mV to 2mV.
100
1
90
EFFICIENCY
SW
2V/DIV
VOUT
20mV
/DIV
IL
100mA
/DIV
70
60
50
POWER LOSS
30
10
0
0.0001
Figure 5. At low load currents, Burst Mode
operation improves efficiency without
degrading output voltage ripple.
0.01
40
20
1µs/DIV
0.1
VIN = 2.5V
VIN = 3.6V
VIN = 4.2V
POWER LOSS (W)
EFFICIENCY (%)
80
TA = 25°C
VOUT = 2V
fOSC = 2.25MHz
SINGLE CHANNEL
Burst Mode OPERATION
0.001
0.01
0.1
LOAD CURRENT (A)
0.001
1
0.0001
Figure 6. Burst Mode operation maintains
high efficiency at low load currents.
LTC3785, continued from page 34
36
100
10
90
EFFICIENCY
80
POWER
LOSS
60
50
40
30
20
10
0
0.001
0.1
VIN = 2.7V
VIN = 3V
VIN = 4.2V
VIN = 10V
VIN = 2.7V
VIN = 3V
VIN = 4.2V
VIN = 10V
0.01
0.1
1
LOAD CURRENT (A)
POWER LOSS (W)
1
70
BURST MODE
OPERATION
EFFICIENCY (%)
on, connecting L1 to the output. As
the input voltage is reduced and approaches the output, the converter
approaches maximum duty cycle on
the input (buck) side of the bridge, and
the output (boost) side of the bridge
starts to switch, thus entering the
buck-boost or 4-switch region of operation. As the input is reduced further,
the converter enters the boost region
at the minimum boost duty cycle.
Switch Q1A stays on, connecting the
inductor to the input, while switches
Q2A and Q2B commutate the output
side of the inductor between the output
capacitor and ground.
In boost mode, this converter has
the ability to limit input current and to
shut down and disconnect the source
from the output—two very desirable
features that a conventional boost
converter cannot provide. Figures 2,
3, and 4 show input-side and outputside switch waveforms along with
inductor current for buck (10VIN),
boost (2.7VIN), and buck-boost (3.8VIN)
modes of operation.
0.01
10
0.001
Figure 5. Efficiency in normal mode
and Burst Mode operation
At low load currents, the LTC3545
operates in either pulse-skipping mode
or Burst Mode operation depending
on the state of the MODE/SYNC pin.
Though pulse-skipping mode exhibits
lower output ripple, the ripple in Burst
Mode operation is still quite low while
maintaining the added advantage of
better efficiency at the lightest loads.
The Burst Mode operation and Burst
Mode efficiency are shown in Figures
5 and 6.
Conclusion
The LTC3545 is a unique part with
tremendous flexibility. It greatly
simplifies system and board design
where multiple voltage supply rails
are needed without sacrificing the
features and performance found in
individual regulators. The LTC3545
is ideally suited for battery powered
applications where multiple or isolated
voltage rails are required and board
space is at a premium. L
limit. Even higher efficiencies are
possible by using a larger inductor
and better MOSFETs as they become
available. Efficiency at 10V in would
benefit from an inductor with a lowloss ferrite core, especially at light
loads. This circuit easily fits in 0.6in2
with components on both sides of the
board. The curves show how Burst
Mode operation improves efficiency
at extremely light loads, dramatically
enhancing battery life in applications
such as memory that must maintain
housekeeping functions even when
the system is turned off.
95% Efficiency
Conclusion
Figure 5 shows efficiency in both
normal (not forced continuous conduction) and Burst Mode operation. Very
high efficiency of 95% is achieved at
typical loads. This level of performance
results in part from sophisticated
controller features including high side
drivers for N-channel MOSFETs and
RDS(ON) current sensing for current
The LTC3785 buck-boost controller
overcomes the deficiencies of traditional designs with a smooth-transition,
4-switch, single-IC solution. It is elegant in its simplicity, high in efficiency
and requires only a small number of
inexpensive external components.
The LTC3785 is available in a small
4mm × 4mm QFN package as well as
a 28-lead SSOP. L
Linear Technology Magazine • October 2007