NICHIA STS-DA1-4011A <Cat.No.160419> NICHIA CORPORATION SPECIFICATIONS FOR UV LED NVSU119CT ● Pb-free Reflow Soldering Application ● Built-in ESD Protection Device ● RoHS Compliant NICHIA STS-DA1-4011A <Cat.No.160419> SPECIFICATIONS (1) Absolute Maximum Ratings Item U375 U385 U395 Symbol Absolute Maximum Rating Unit Forward Current IF 1400 mA Pulse Forward Current IFP 2000 mA Power Dissipation PD 5.18 W Junction Temperature TJ 125 °C Forward Current IF 1400 mA Pulse Forward Current IFP 2000 mA Power Dissipation PD 5.18 W Junction Temperature TJ 125 °C Forward Current IF 1400 mA Pulse Forward Current IFP 2000 mA Power Dissipation PD 5.18 W Junction Temperature TJ 130 °C Allowable Reverse Current IR 85 mA Operating Temperature Topr -10~85 °C Storage Temperature Tstg -40~100 °C * Absolute Maximum Ratings at TS=25°C. * IFP conditions with pulse width ≤10ms and duty cycle ≤10%. (2) Initial Electrical/Optical Characteristics Item Symbol Condition Typ Max Unit VF IF=700mA 3.40 - V Radiant Flux Φe IF=700mA 1160 - mW Peak Wavelength λp IF=700mA 375 - nm Spectrum Half Width Δλ IF=700mA 9.0 - nm Thermal Resistance RθJS - 3.4 3.8 °C/W VF IF=700mA 3.35 - V Radiant Flux Φe IF=700mA 1340 - mW Peak Wavelength λp IF=700mA 385 - nm Spectrum Half Width Δλ IF=700mA 11 - nm Thermal Resistance RθJS - 2.6 3.1 °C/W Forward Voltage VF IF=700mA 3.30 - V Radiant Flux Φe IF=700mA 1340 - mW Forward Voltage U375 Forward Voltage U385 U395 Peak Wavelength λp IF=700mA 395 - nm Spectrum Half Width Δλ IF=700mA 12 - nm Thermal Resistance RθJS - 2.6 3.1 °C/W * Characteristics at TS=25°C. * Radiant Flux value as per CIE 127:2007 standard. * RθJS is Thermal Resistance from junction to TS measuring point. * It is recommended to operate the LEDs at a current greater than 10% of the sorting current to stabilize the LED characteristics. 1 NICHIA STS-DA1-4011A <Cat.No.160419> RANKS Item Rank Forward Voltage Radiant Flux Peak Wavelength Min Max M1 3.6 3.8 L 3.2 3.6 K2 3.0 3.2 P9d21 1340 1460 P8d22 1230 1340 P8d21 1130 1230 P7d22 1040 1130 P7d21 950 1040 U395 390 400 U385 380 390 U375 370 380 Unit V mW nm * Ranking at TS=25°C. * Forward Voltage Tolerance: ±0.05V * Radiant Flux Tolerance: ±6% * Peak Wavelength Tolerance: ±3nm * LEDs from the above ranks will be shipped. The rank combination ratio per shipment will be decided by Nichia. Radiant Flux Ranks by Peak Wavelength Ranking by Radiant Flux Ranking by P7d21 P7d22 P8d21 P8d22 P9d21 Peak Wavelength U375 U385,U395 2 NICHIA STS-DA1-4011A <Cat.No.160419> OUTLINE DIMENSIONS * 本製品はRoHS指令に適合しております。 This product complies with RoHS Directive. 管理番号 No. NVSU119C STS-DA7-8357A (単位 Unit:±0.2) mm) (単位 Unit: mm, 公差 Tolerance: 3.5 2.9 3.5 0.4 2 Cathode Mark 3.2 3.2 0.5 Cathode K 項目 Item 内容 Description パッケージ材質 Package Materials セラミックス Ceramics 封止樹脂材質 Encapsulating Resin Materials シリコーン樹脂 Silicone Resin 電極材質 Electrodes Materials 金メッキ Au-plated レンズ材質 Lens Materials シリコーン樹脂 Silicone Resin 質量 Weight 0.030g(TYP) Anode A 保護素子 Protection Device 3 NICHIA STS-DA1-4011A <Cat.No.160419> SOLDERING • Recommended Reflow Soldering Condition(Lead-free Solder) 1 to 5°C per sec 260°CMax 10sec Max Pre-heat 180 to 200°C 60sec Max Above 220°C 120sec Max ● Recommended Soldering Pad Pattern 4.1 3.5 0.6 (単位 Unit: mm) * This LED is designed to be reflow soldered on to a PCB. If dip soldered or hand soldered, Nichia cannot guarantee its reliability. * Reflow soldering must not be performed more than twice. * Avoid rapid cooling. Ramp down the temperature gradually from the peak temperature. * Nitrogen reflow soldering is recommended. Air flow soldering conditions can cause optical degradation, caused by heat and/or atmosphere. * Since the silicone used in the encapsulating resin is soft, do not press on the encapsulant resin. Pressure can cause nicks, chip-outs, encapsulant delamination and deformation, and bump breaks, decreasing reliability. When using automatic pick and place machine, use a pick up nozzle which does not directly apply stress to the encapsulation of the LEDs. Recommended conditions: Using a nozzle designed for the LEDs is recommended. (See Figure below) * The nozzle must not have any direct contact with the encapsulating resin. 0.4 1.9 0.5 Direct contact with the encapsulating resin may result in internal disconnections causing the LED not to illuminate. Φ3.5 4.5 A 0.15 A部拡大 Expansion of A (単位 Unit: mm) 4 NICHIA STS-DA1-4011A <Cat.No.160419> * Repairing should not be done after the LEDs have been soldered. It should be confirmed beforehand whether the characteristics of the LEDs will or will not be damaged by repairing. * When soldering, do not apply stress to the LED while the LED is hot. * The recommended soldering pad pattern is designed for attachment of the LED without problems. When precise mounting accuracy is required, such as high-density mounting, ensure that the size and shape of the pad are suitable for the circuit design. * When flux is used, it should be a halogen free flux. Ensure that the manufacturing process is not designed in a manner where the flux will come in contact with the LEDs. * Make sure that there are no issues with the type and amount of solder that is being used. * All of the electrode pads are on the backside of this product; solder connections will not be able to be seen nor confirmed by a normal visual inspection. When using the product, ensure that there are no issues with the soldering conditions. 5 NICHIA STS-DA1-4011A <Cat.No.160419> TAPE AND REEL DIMENSIONS テーピング部 Tape 1.75±0.1 2±0.05 4±0.1 5.5±0.05 Cathode Mark Nxxx119x STS-DA7-6929 (単位 Unit: mm) 0.35±0.05 3.7±0.1 8±0.1 12+0.3 -0.1 Φ1.5+0.1 -0 管理番号 No. 2.25±0.1 -0 Φ 1.5+0.2 3.7±0.1 エンボスキャリアテープ Embossed Carrier Tape トレーラ部/リーダ部 Trailer and Leader トップカバーテープ Top Cover Tape 引き出し方向 Feed Direction トレーラ部最小160mm(空部) Trailer 160mm MIN(Empty Pockets) LED装着部 Loaded Pockets リーダ部最小400mm Leader without Top Cover Tape 400mm MIN リール部 Reel 17.5±1 13.5±1 ±2 * 数量は1リールにつき 3500個入りです。 Reel Size: 3500pcs 21 ± 0. * JIS C 0806電子部品テーピングに準拠しています。 Φ100±1 8 Φ 13 ± 0 .2 330 Φ ラベル Label 引き出し部最小100mm(空部) Leader with Top Cover Tape 100mm MIN(Empty Pocket) The tape packing method complies with JIS C 0806 (Packaging of Electronic Components on Continuous Tapes). * 実装作業の中断などでエンボスキャリアテープをリールに巻き取る場合、 エンボスキャリアテープを強く(10N以上)締めないで下さい。 LEDがカバーテープに貼り付く可能性があります。 When the tape is rewound due to work interruptions, no more than 10N should be applied to the embossed carrier tape. The LEDs may stick to the top cover tape. 6 NICHIA STS-DA1-4011A <Cat.No.160419> PACKAGING - TAPE & REEL シリカゲルとともにリールをアルミ防湿袋に入れ、熱シールにより封をします。 Reels are shipped with desiccants in heat-sealed moisture-proof bags. シリカゲル Desiccants リール Reel 管理番号 No. Nxxxxxxx STS-DA7-1109B ラベル Label UV LED TYPE Nxxxxxxx ******* LOT YMxxxx-RRR QTY. PCS RoHS 熱シール Seal NICHIA CORPORATION 491 OKA, KAMINAKA, ANAN, TOKUSHIMA, JAPAN 警告ラベル Warning and Explanatory Labels アルミ防湿袋 Moisture-proof Bag LE LED 放射 D ビームを直接見たり触れたり UV LED LED LED RADIATION RADIATION AVOID EXPOSURE TO AVOID EXPOSURE TO BEAM ビームを直接見たり触れたり しないこと しないこと E クラス3B クラス3B LLED製品 D 製品 BEAM 3B T PRODUC CLAS 3B LED PRODUCT LED CLASS S アルミ防湿袋を並べて入れ、ダンボールで仕切ります。 Moisture-proof bags are packed in cardboard boxes with corrugated partitions. ラベル Label UV LED TYPE Nxxxxxxx ******* RANK RRR QTY. PCS RoHS NICHIA CORPORATION 491 OKA, KAMINAKA, ANAN, TOKUSHIMA, JAPAN Nichia LED * 客先型名を*******で示します。 客先型名が設定されていない場合は空白です。 ******* is the customer part number. If not provided, it will not be indicated on the label. * ロット表記方法についてはロット番号の項を 参照して下さい。 For details, see "LOT NUMBERING CODE" in this document. * 本製品はテーピングしたのち、輸送の衝撃から保護するためダンボールで梱包します。 Products shipped on tape and reel are packed in a moisture-proof bag. They are shipped in cardboard boxes to protect them from external forces during transportation. * 取り扱いに際して、落下させたり、強い衝撃を与えたりしますと、製品を損傷させる原因になりますので注意して下さい。 Do not drop or expose the box to external forces as it may damage the products. * ダンボールには防水加工がされておりませんので、梱包箱が水に濡れないよう注意して下さい。 Do not expose to water. The box is not water-resistant. * 輸送、運搬に際して弊社よりの梱包状態あるいは同等の梱包を行って下さい。 Using the original package material or equivalent in transit is recommended. 7 NICHIA STS-DA1-4011A <Cat.No.160419> LOT NUMBERING CODE Lot Number is presented by using the following alphanumeric code. YMxxxx - RRR Y - Year Year Y 2015 F 2016 G 2017 H 2018 I 2019 J 2020 K M - Month Month M Month M 1 1 7 7 2 2 8 8 3 3 9 9 4 4 10 A 5 5 11 B 6 6 12 C xxxx-Nichia's Product Number RRR-Ranking by Wavelength, Ranking by Radiant Flux, Ranking by Forward Voltage 8 NICHIA STS-DA1-4011A <Cat.No.160419> DERATING CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8358A 周囲温度-許容順電流特性 Ambient Temperature vs Allowable Forward Current Derating1 1500 はんだ接合部温度(カソード側)-許容順電流特性 Solder Temperature(Cathode Side) vs Allowable Forward Current Derating2 RθJA =11.2°C/W 1500 (85, 1400) (69, 1400) 1200 (85, 1000) 許容順電流 900 600 300 Allowable Forward Current(mA) 許容順電流 Allowable Forward Current(mA) 1200 900 600 300 0 0 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) デューティー比-許容順電流特性 Duty Ratio vs Allowable Forward Current Duty 許容順電流 Allowable Forward Current(mA) 10000 0 20 40 60 80 100 120 はんだ接合部温度(カソード側) Solder Temperature(Cathode Side)(°C) T A =25°C 2000 1400 1000 100 1 10 100 デューティー比 Duty Ratio(%) * 本特性はピーク波長ランクU375に対応しています。 The graphs above show the characteristics for U375 LEDs of this product. 9 NICHIA STS-DA1-4011A <Cat.No.160419> DERATING CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8359A 周囲温度-許容順電流特性 Ambient Temperature vs Allowable Forward Current Derating1 1500 はんだ接合部温度(カソード側)-許容順電流特性 Solder Temperature(Cathode Side) vs Allowable Forward Current Derating2 RθJA =9.1°C/W 1500 (85, 1400) (80, 1400) (85, 1240) 1200 許容順電流 900 600 300 Allowable Forward Current(mA) 許容順電流 Allowable Forward Current(mA) 1200 900 600 300 0 0 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) デューティー比-許容順電流特性 Duty Ratio vs Allowable Forward Current Duty 許容順電流 Allowable Forward Current(mA) 10000 0 20 40 60 80 100 120 はんだ接合部温度(カソード側) Solder Temperature(Cathode Side)(°C) T A =25°C 2000 1400 1000 100 1 10 100 デューティー比 Duty Ratio(%) * 本特性はピーク波長ランクU385に対応しています。 The graphs above show the characteristics for U385 LEDs of this product. 10 NICHIA STS-DA1-4011A <Cat.No.160419> DERATING CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8360A 周囲温度-許容順電流特性 Ambient Temperature vs Allowable Forward Current Derating1 1500 はんだ接合部温度(カソード側)-許容順電流特性 Solder Temperature(Cathode Side) vs Allowable Forward Current Derating2 RθJA =9.1°C/W 1500 (85, 1400) (85, 1400) 1200 許容順電流 900 600 300 Allowable Forward Current(mA) 許容順電流 Allowable Forward Current(mA) 1200 900 600 300 0 0 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) デューティー比-許容順電流特性 Duty Ratio vs Allowable Forward Current Duty 許容順電流 Allowable Forward Current(mA) 10000 0 20 40 60 80 100 120 はんだ接合部温度(カソード側) Solder Temperature(Cathode Side)(°C) T A =25°C 2000 1400 1000 100 1 10 100 デューティー比 Duty Ratio(%) * 本特性はピーク波長ランクU395に対応しています。 The graphs above show the characteristics for U395 LEDs of this product. 11 NICHIA STS-DA1-4011A <Cat.No.160419> OPTICAL CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8361A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 発光スペクトル Spectrum TA =25°C IFP=700mA Spectrum 1.0 相対発光強度 Relative Emission Intensity(a.u.) 0.8 0.6 0.4 0.2 0.0 300 350 400 450 500 550 600 波長 Wavelength(nm) Directivity1 指向特性 Directivity -20° -10° 0° TA =25°C IFP=700mA 10° 20° -30° 30° -40° 40° 放射角度 Radiation Angle -50° 50° -60° 60° -70° 70° -80° 80° -90° 90° 1 0.5 0 0.5 1 相対放射強度 Relative Radiant Intensity(a.u.) * 本特性はピーク波長ランクU375に対応しています。 The graphs above show the characteristics for U375 LEDs of this product. 12 NICHIA STS-DA1-4011A <Cat.No.160419> OPTICAL CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8362A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 発光スペクトル Spectrum TA =25°C IFP=700mA Spectrum 1.0 相対発光強度 Relative Emission Intensity(a.u.) 0.8 0.6 0.4 0.2 0.0 300 350 400 450 500 550 600 波長 Wavelength(nm) Directivity1 指向特性 Directivity -20° -10° 0° TA =25°C IFP=700mA 10° 20° -30° 30° -40° 40° 放射角度 Radiation Angle -50° 50° -60° 60° -70° 70° -80° 80° -90° 90° 1 0.5 0 0.5 1 相対放射強度 Relative Radiant Intensity(a.u.) * 本特性はピーク波長ランクU385に対応しています。 The graphs above show the characteristics for U385 LEDs of this product. 13 NICHIA STS-DA1-4011A <Cat.No.160419> OPTICAL CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8363A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 発光スペクトル Spectrum TA =25°C IFP=700mA Spectrum 1.0 相対発光強度 Relative Emission Intensity(a.u.) 0.8 0.6 0.4 0.2 0.0 300 350 400 450 500 550 600 波長 Wavelength(nm) Directivity1 指向特性 Directivity -20° -10° 0° TA =25°C IFP=700mA 10° 20° -30° 30° -40° 40° 放射角度 Radiation Angle -50° 50° -60° 60° -70° 70° -80° 80° -90° 90° 1 0.5 0 0.5 1 相対放射強度 Relative Radiant Intensity(a.u.) * 本特性はピーク波長ランクU395に対応しています。 The graphs above show the characteristics for U395 LEDs of this product. 14 NICHIA STS-DA1-4011A <Cat.No.160419> FORWARD CURRENT CHARACTERISTICS / TEMPERATURE CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8364A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 順電圧-順電流特性 Forward Voltage vs Forward Current VfIf TA =25°C 2000 1000 700 100 2.5 TaVf IFP=700mA 4.0 順電圧 Forward Voltage(V) 10000 順電流 Forward Current(mA) 周囲温度-順電圧特性 Ambient Temperature vs Forward Voltage 3.5 3.0 2.5 3.0 3.5 4.0 -60 -40 -20 順電圧 Forward Voltage(V) 順電流-相対放射束特性 Forward Current vs Relative Radiant Flux 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) IfIv TA =25°C 3.5 0 周囲温度-相対放射束特性 Ambient Temperature vs Relative Radiant Flux TaIv IFP=700mA 1.4 相対放射束 Relative Radiant Flux(a.u.) 相対放射束 Relative Radiant Flux(a.u.) 3.0 2.5 2.0 1.5 1.0 1.2 1.0 0.8 0.5 0.0 0.6 0 500 1000 1500 2000 2500 順電流 Forward Current(mA) -60 -40 -20 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) * 本特性はピーク波長ランクU375に対応しています。 The graphs above show the characteristics for U375 LEDs of this product. 15 NICHIA STS-DA1-4011A <Cat.No.160419> FORWARD CURRENT CHARACTERISTICS / TEMPERATURE CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8365A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 順電圧-順電流特性 Forward Voltage vs Forward Current VfIf TA =25°C 2000 1000 700 100 2.5 TaVf IFP=700mA 4.0 順電圧 Forward Voltage(V) 10000 順電流 Forward Current(mA) 周囲温度-順電圧特性 Ambient Temperature vs Forward Voltage 3.5 3.0 2.5 3.0 3.5 4.0 -60 -40 -20 順電圧 Forward Voltage(V) 順電流-相対放射束特性 Forward Current vs Relative Radiant Flux 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) IfIv TA =25°C 3.5 0 周囲温度-相対放射束特性 Ambient Temperature vs Relative Radiant Flux TaIv IFP=700mA 1.4 相対放射束 Relative Radiant Flux(a.u.) 相対放射束 Relative Radiant Flux(a.u.) 3.0 2.5 2.0 1.5 1.0 1.2 1.0 0.8 0.5 0.0 0.6 0 500 1000 1500 2000 2500 順電流 Forward Current(mA) -60 -40 -20 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) * 本特性はピーク波長ランクU385に対応しています。 The graphs above show the characteristics for U385 LEDs of this product. 16 NICHIA STS-DA1-4011A <Cat.No.160419> FORWARD CURRENT CHARACTERISTICS / TEMPERATURE CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8366A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 順電圧-順電流特性 Forward Voltage vs Forward Current VfIf TA =25°C 2000 1000 700 100 2.5 TaVf IFP=700mA 4.0 順電圧 Forward Voltage(V) 10000 順電流 Forward Current(mA) 周囲温度-順電圧特性 Ambient Temperature vs Forward Voltage 3.5 3.0 2.5 3.0 3.5 4.0 -60 -40 -20 順電圧 Forward Voltage(V) 順電流-相対放射束特性 Forward Current vs Relative Radiant Flux 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) IfIv TA =25°C 3.5 0 周囲温度-相対放射束特性 Ambient Temperature vs Relative Radiant Flux TaIv IFP=700mA 1.4 相対放射束 Relative Radiant Flux(a.u.) 相対放射束 Relative Radiant Flux(a.u.) 3.0 2.5 2.0 1.5 1.0 1.2 1.0 0.8 0.5 0.0 0.6 0 500 1000 1500 2000 2500 順電流 Forward Current(mA) -60 -40 -20 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) * 本特性はピーク波長ランクU395に対応しています。 The graphs above show the characteristics for U395 LEDs of this product. 17 NICHIA STS-DA1-4011A <Cat.No.160419> FORWARD CURRENT CHARACTERISTICS / TEMPERATURE CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8367A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 順電流-ピーク波長特性 Forward Current vs Peak Wavelength TA =25°C IfλD 381 ピーク波長 Peak Wavelength(nm) 379 377 375 373 371 369 10 100 1000 10000 順電流 Forward Current(mA) 周囲温度-ピーク波長特性 Ambient Temperature vs Peak Wavelength 381 IFP= 700mA TaλD ピーク波長 Peak Wavelength(nm) 379 377 375 373 371 369 -60 -40 -20 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) * 本特性はピーク波長ランクU375に対応しています。 The graphs above show the characteristics for U375 LEDs of this product. 18 NICHIA STS-DA1-4011A <Cat.No.160419> FORWARD CURRENT CHARACTERISTICS / TEMPERATURE CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8368A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 順電流-ピーク波長特性 Forward Current vs Peak Wavelength TA =25°C IfλD 391 ピーク波長 Peak Wavelength(nm) 389 387 385 383 381 379 10 100 1000 10000 順電流 Forward Current(mA) 周囲温度-ピーク波長特性 Ambient Temperature vs Peak Wavelength 391 IFP= 700mA TaλD ピーク波長 Peak Wavelength(nm) 389 387 385 383 381 379 -60 -40 -20 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) * 本特性はピーク波長ランクU385に対応しています。 The graphs above show the characteristics for U385 LEDs of this product. 19 NICHIA STS-DA1-4011A <Cat.No.160419> FORWARD CURRENT CHARACTERISTICS / TEMPERATURE CHARACTERISTICS NVSU119C 管理番号 No. STS-DA7-8369A * 本特性は参考です。 All characteristics shown are for reference only and are not guaranteed. 順電流-ピーク波長特性 Forward Current vs Peak Wavelength TA =25°C IfλD 401 ピーク波長 Peak Wavelength(nm) 399 397 395 393 391 389 10 100 1000 10000 順電流 Forward Current(mA) 周囲温度-ピーク波長特性 Ambient Temperature vs Peak Wavelength 401 IFP= 700mA TaλD ピーク波長 Peak Wavelength(nm) 399 397 395 393 391 389 -60 -40 -20 0 20 40 60 80 100 120 周囲温度 Ambient Temperature(°C) * 本特性はピーク波長ランクU395に対応しています。 The graphs above show the characteristics for U395 LEDs of this product. 20 NICHIA STS-DA1-4011A <Cat.No.160419> RELIABILITY (1) Tests and Results Reference Test Standard Resistance to Soldering Heat (Reflow Soldering) Temperature Cycle Tsld=260°C, 10sec, 2reflows, 300 301 Precondition: 30°C, 70%RH, 168hr JEITA ED-4701 -40°C(30min)~25°C(5min)~ 100 105 100°C(30min)~25°C(5min) JEITA ED-4701 Storage 200 201 Temperature Humidity JEITA ED-4701 Storage 100 103 Low Temperature JEITA ED-4701 Storage 200 202 Room Temperature Operating Life High Temperature Operating Life Temperature Humidity Operating Life Low Temperature Operating Life Electrostatic Discharges Duration JEITA ED-4701 High Temperature Vibration Test Test Conditions Failure Criteria # Units Failed/Tested #1 0/10 100cycles #1 0/10 TA=100°C 1000hours #1 0/10 TA=60°C, RH=90% 1000hours #1 0/10 TA=-40°C 1000hours #1 0/10 TA=25°C, IF=1400mA 1000hours #1 0/10 TA=85°C, IF=1000mA 1000hours #1 0/10 60°C, RH=90%, IF=700mA 500hours #1 0/10 TA=-10°C, IF=700mA 1000hours #1 0/10 48minutes #1 0/10 #1 0/10 JEITA ED-4701 200m/s2, 100~2000~100Hz, 400 403 4cycles, 4min, each X, Y, Z JEITA ED-4701 HBM, 2kV, 1.5kΩ, 100pF, 3pulses, 300 304 alternately positive or negative NOTES: 1) U375:RθJA≈11.2°C/W, U385, U395:RθJA≈9.1°C/W 2) Measurements are performed after allowing the LEDs to return to room temperature. (2) Failure Criteria Criteria # #1 Items Conditions Failure Criteria Forward Voltage(VF) IF=700mA >Initial value×1.1 Radiant Flux(ΦE) IF=700mA <Initial value×0.7 21 NICHIA STS-DA1-4011A <Cat.No.160419> CAUTIONS (1) Storage Conditions Storage Temperature Humidity Time Before Opening Aluminum Bag ≤30°C ≤90%RH Within 1 Year from Delivery Date After Opening Aluminum Bag ≤30°C ≤70%RH ≤168hours 65±5°C - ≥24hours Baking ● Product complies with JEDEC MSL 3 or equivalent. See IPC/JEDEC STD-020 for moisture-sensitivity details. ● Absorbed moisture in LED packages can vaporize and expand during soldering, which can cause interface delamination and result in optical performance degradation. Products are packed in moisture-proof aluminum bags to minimize moisture absorption during transportation and storage. Included silica gel desiccants change from blue to red if moisture had penetrated bags. ● After opening the moisture-proof aluminum bag, the products should go through the soldering process within the range of the conditions stated above. Unused remaining LEDs should be stored with silica gel desiccants in a hermetically sealed container, preferably the original moisture-proof bags for storage. ● After the “Period After Opening” storage time has been exceeded or silica gel desiccants are no longer blue, the products should be baked. Baking should only be done once. ● Although the leads or electrode pads (anode and cathode) of the product are plated with gold, prolonged exposure to a corrosive environment might cause the gold plated the leads or electrode pads to tarnish, and thus leading to difficulties in soldering. If unused LEDs remain, they must be stored in a hermetically sealed container. Nichia recommends using the original moisture-proof bag for storage. ● Do not use sulfur-containing materials in commercial products. Some materials, such as seals and adhesives, may contain sulfur. The contaminated plating of LEDs might cause an open circuit. Silicone rubber is recommended as a material for seals. Bear in mind, the use of silicones may lead to silicone contamination of electrical contacts inside the products, caused by low molecular weight volatile siloxane. ● To prevent water condensation, please avoid large temperature and humidity fluctuations for the storage conditions. ● Do not store the LEDs in a dusty environment. ● Do not expose the LEDs to direct sunlight and/or an environment where the temperature is higher than normal room temperature. (2) Directions for Use ● When designing a circuit, the current through each LED must not exceed the Absolute Maximum Rating. Operating at a constant current per LED is recommended. In case of operating at a constant voltage, Circuit B is recommended. If the LEDs are operated with constant voltage using Circuit A, the current through the LEDs may vary due to the variation in Forward Voltage characteristics of the LEDs. (A) (B) ... ... ● This product should be operated using forward current. Ensure that the product is not subjected to either forward or reverse voltage while it is not in use. In particular, subjecting it to continuous reverse voltage may cause migration, which may cause damage to the LED die. When used in displays that are not used for a long time, the main power supply should be switched off for safety. ● It is recommended to operate the LEDs at a current greater than 10% of the sorting current to stabilize the LED characteristics. ● Ensure that excessive voltages such as lightning surges are not applied to the LEDs. ● For outdoor use, necessary measures should be taken to prevent water, moisture and salt air damage. ● This product also emits visible light. If the LEDs are used as a light source in applications such as sensors, etc. take into consideration the emission that is in the visible light spectrum. ● If this product is stored and/or used constantly under high temperature and high humidity conditions, it may accelerate the deterioration of the die; this may cause the radiant flux to decrease. If the LEDs are stored and/or used under these conditions, sufficient verification must be done prior to use to ensure there are no issues for the chosen application. 22 NICHIA STS-DA1-4011A <Cat.No.160419> (3) Handling Precautions ● Do not handle the LEDs with bare hands as it will contaminate the LED surface and may affect the optical characteristics: it might cause the LED to be deformed and/or the bump to break, which will cause the LED not to illuminate. ● When handling the product with tweezers, be careful not to apply excessive force to the resin. Otherwise, The resin can be cut, chipped, delaminate or deformed, causing bump-bond breaks and catastrophic failures. ● Dropping the product may cause damage. ● Do not stack assembled PCBs together. Failure to comply can cause the resin portion of the product to be cut, chipped, delaminated and/or deformed. It may cause bump to break, leading to catastrophic failures. (4) Design Consideration ● PCB warpage after mounting the products onto a PCB can cause the package to break. The LED should be placed in a way to minimize the stress on the LEDs due to PCB bow and twist. ● The position and orientation of the LEDs affect how much mechanical stress is exerted on the LEDs placed near the score lines. The LED should be placed in a way to minimize the stress on the LEDs due to board flexing. ● Board separation must be performed using special jigs, not using hands. ● If an aluminum PCB is used, customer is advised to verify the PCB with the products before use. Thermal stress during use can cause the solder joints to crack. (5) Electrostatic Discharge (ESD) ● The products are sensitive to static electricity or surge voltage. ESD can damage a die and its reliability. When handling the products, the following measures against electrostatic discharge are strongly recommended: Eliminating the charge Grounded wrist strap, ESD footwear, clothes, and floors Grounded workstation equipment and tools ESD table/shelf mat made of conductive materials ● Ensure that tools, jigs and machines that are being used are properly grounded and that proper grounding techniques are used in work areas. For devices/equipment that mount the LEDs, protection against surge voltages should also be used. ● If tools or equipment contain insulating materials such as glass or plastic, the following measures against electrostatic discharge are strongly recommended: Dissipating static charge with conductive materials Preventing charge generation with moisture Neutralizing the charge with ionizers ● The customer is advised to check if the LEDs are damaged by ESD when performing the characteristics inspection of the LEDs in the application. Damage can be detected with a forward voltage measurement at low current (≤1mA). ● ESD damaged LEDs may have current flow at a low voltage. Failure Criteria: VF<2.0V at IF=0.5mA 23 NICHIA STS-DA1-4011A <Cat.No.160419> (6) Thermal Management ● Proper thermal management is an important when designing products with LEDs. LED die temperature is affected by PCB thermal resistance and LED spacing on the board. Please design products in a way that the LED die temperature does not exceed the maximum Junction Temperature (TJ). ● Drive current should be determined for the surrounding ambient temperature (TA) to dissipate the heat from the product. ● The following equations can be used to calculate the junction temperature of the products. 1) TJ=TA+RθJA・W 2) TJ=TS+RθJS・W *TJ=LED junction temperature: °C TA=Ambient temperature: °C TS=Soldering temperature (cathode side): °C RθJA=Thermal resistance from junction to ambient: °C/W RθJS=Thermal resistance from junction to TS measuring point: °C/W W=Input power(IF×VF): W Ts Point (7) Cleaning ● The LEDs should not be cleaned with water, benzine, and/or thinner. ● If required, isopropyl alcohol (IPA) should be used. Other solvents may cause premature failure to the LEDs due to the damage to the resin portion. The effects of such solvents should be verified prior to use. In addition, the use of CFCs such as Freon is heavily regulated. ● When dust and/or dirt adheres to the LEDs, soak a cloth with Isopropyl alcohol (IPA), then squeeze it before wiping the LEDs. ● Ultrasonic cleaning is not recommended since it may have adverse effects on the LEDs depending on the ultrasonic power and how LED is assembled. If ultrasonic cleaning must be used, the customer is advised to make sure the LEDs will not be damaged prior to cleaning. (8) Eye Safety ● In 2006, the International Electrical Commission (IEC) published IEC 62471:2006 Photobiological safety of lamps and lamp systems, which added LEDs in its scope. On the other hand, the IEC 60825-1:2007 laser safety standard removed LEDs from its scope. However, please be advised that some countries and regions have adopted standards based on the IEC laser safety standard IEC 60825-1:20112001, which still includes LEDs in its scope. Most of Nichia's LEDs can be classified as belonging into either the Exempt Group or Risk Group 1. High-power LEDs, that emit light containing blue wavelengths, may be classified as Risk Group 2. Please proceed with caution when viewing directly any LEDs driven at high current, or viewing LEDs with optical instruments which may greatly increase the damages to your eyes. ● Viewing a flashing light may cause eye discomfort. When incorporating the LED into your product, please be careful to avoid adverse effects on the human body caused by light stimulation. ● The products are UV light LEDs, and radiate intense UV light during operation. Since UV light can be harmful to eyes, do NOT look directly into the UV light, even through an optical instrument. In case of the light reflection, UV protective glasses are required to use in order to avoid damage by the light. 24 NICHIA STS-DA1-4011A <Cat.No.160419> (9) Others ● This product is intended to be used for general lighting, household appliances, electronic devices (e.g. mobile communication devices); it is not designed or manufactured for use in applications that require safety critical functions (e.g. aircraft, automobiles, combustion equipment, life support systems, nuclear reactor control system, safety devices, spacecraft, submarine repeaters, traffic control equipment, trains, vessels, etc.). If the LEDs are planned to be used for these applications, unless otherwise detailed in the specification, Nichia will neither guarantee that the product is fit for that purpose nor be responsible for any resulting property damage, injuries and/or loss of life/health. This product does not comply with ISO/TS 16949 and is not intended for automotive applications. ● The customer shall not reverse engineer by disassembling or analysis of the LEDs without having prior written consent from Nichia. When defective LEDs are found, the customer shall inform Nichia directly before disassembling or analysis. ● The specifications and appearance of this product may change without notice; Nichia does not guarantee the contents of this specification. Both the customer and Nichia will agree on the official specifications of supplied products before the volume production of a program begins. 25 Application Note Mounting Techniques for LEDs with a Lens 1. Introduction As LEDs have recently been miniaturized and highly-functional, higher mounting technologies are necessary for them. It has been difficult to mount such advanced LEDs because of the lenses and the smaller absorption area. Improper mounting will affect the function and the reliability of the performance from the end product. To manufacture high-performance lighting fixtures with high functional LEDs, it is critical to develop the mounting technology. We have seen many mounting problems in highly-functional LEDs with a lens. This document provides the mounting techniques for such LEDs, exhibiting some mounting failures. Please note that this document recommends a modular mounter to be used. 2. Mounting Failures in LEDs with a Lens Many LEDs with a lens have been developed for higher performance. Such lenses are mostly made of resin; when external stress is applied to the lens, some are susceptible to damage, leading to abnormal optical characteristics, and others are susceptible to wire breakage, leading to abnormal electrical characteristics. Therefore, applying external stress to the lens has to be avoided as much as possible. Moreover, the contact area of a pick-and-place nozzle and the lens is limited by the presence of the lens, which sometimes causes air leak, resulting in absorption error. Problem 1: Damage to the lens during the mounting process Problem 2: Absorption error due to air leak An LED lens sometimes sticks to the top cover tape due to the resin’s adhesive property, resulting in LED tilting within the cavity. Also, the center of gravity of an LED with a lens is located higher. When the emboss carrier tape is exposed to an excessive vibration, the LED may be tilted within the cavity. Problem 3: LED tilting within the cavity due to its adhesion to the top cover tape Problem 4: LED tilting within the cavity due to vibration of the emboss carrier tape Please refer to the following sheets for the countermeasures against Problems 1 to 4. 1/8 This sheet contains tentative information; we may change contents without notice. Application Note 0.15 φ5.3 2 2.7 0.5 3. Mounting Techniques 3-1. Problem 1: Damage to the lens during the mounting process Nichia establishes the optimal absorption method and the optimal cavity shape/size for each LED with a lens. In general, there are two absorption methods; one is the “nozzle insertion system” and the other is the “non-insertion nozzle system.” 3-1-1. Nozzle Insertion System The nozzle insertion system is optimal for the 383/385 series, considering the LED shape/tolerance and the cavity shape/size. The LEDs can be absorbed in a stable condition, when the nozzle is inserted into the cavity and brought close to the lens. Please take care not to insert the nozzle too close to the lens. Therefore, please refer to Nichia’s specifications for the insertion depth. R0.15 6.3 Inserted into the Cavity φ3.8 4.4 Outline Dimension of the Nozzle Outline Dimension of the Nozzle for NS9x383 for NFSx385 The pick-and-place nozzle is chamfered so as to form a “C Surface” (a sloped surface) and an “R Surface” (a curved surface), enabling a smooth mounting of the LEDs. Such design of the nozzle can prevent the LEDs from tilting in the cavities. 3-1-2. Non-Insertion Nozzle System When the nozzle insertion system is used for the x19 series, the nozzle may touch the lens and apply excessive stress to it, considering the LED’s shape/tolerance and the dimensional tolerance of the nozzle. If the clearance is left between the nozzle and the lens to avoid the contact with each other, it may be impossible to insert the nozzle into the cavity due to the oversized nozzle. Then, Nichia recommends that the “Non-Insertion Nozzle system” be used for the x19 series. With this system, the nozzle reaches at the top surface of the cavity and absorbs the LEDs. With the nozzle insertion system, the lens can get damaged due to the insertion pressure of the nozzle. On the other hand, with the non-insertion nozzle system, the nozzle is less likely to apply stress to the lens; only a slight absorption stress is applied to the lens. Also, superior durability of the nozzle is achieved because of its sufficient thickness, since it does not have to be inserted into the cavities. 2/8 This sheet contains tentative information; we may change contents without notice. φ3 0.15 3.8 1.9 0.5 0.5 1.9 0.4 0.4 Application Note φ3.5 0.15 4.5 Outline Dimension of the Nozzle Outline Dimension of the Nozzle for x19A series for x19B series Absorbed by air Correction of the Absorption Point Please adjust the mounter to ensure that the nozzle should absorb the correct point on the LEDs. The absorption point can be corrected with the image recognition unit by aiming at the center of the hole on the bottom surface of the cavity. Please refer to the following pictures for the image recognition unit. for ref. Panasonic CM Mounter for ref. Yamaha YS Mounter 3-2. Problem 2: Absorption error due to air leak By the presence of the lens, the contact area of a pick-and-place nozzle and the lens is limited, which sometimes causes air leak, resulting in absorption error. In such cases, please change the absorption power into a more appropriate value. Judging from Nichia’s evaluation results, the LEDs can be properly mounted by adjusting the absorption power from -40 to -90 kpa. 3-3. Problem 3: LED tilting within the cavity due to its adhesion to the top cover tape LED lenses are made of resin. Therefore, the lenses sometimes adhere to the top cover tape due to the resin’s stickiness. When the cover tape is peeled from the carrier tape, the LEDs tilt within their cavities, resulting in mounting failure. It is impossible to eliminate the stickiness of the lens. Please refer to the following pages for the countermeasures against the LED tilting. 3/8 This sheet contains tentative information; we may change contents without notice. Application Note 3-3-1. Slow down the feeding speed. When the feeding speed is fast, the pick-and-place nozzle absorbs the LED before the lens is detached from the top cover tape, resulting in mounting failure. In case of High Feeding Speed Top Cover Tape カバーテープ Mounting Failure Emboss Carrier Tape エンボス Even when the LED is in contact with the top cover tape; however, by lowering the feeding speed, it can be detached from the tape before absorbed by the nozzle. In case of Low Feeding Speed The LED can be detached The nozzle can appropriately from the top cover tape. pick and place the LED. For example, the feeding speed can be changed by the screen as follows: for ref. Panasonic CM Mounter for ref. Yamaha YS Mounter 4/8 This sheet contains tentative information; we may change contents without notice. Application Note * It is impossible to change the feeding speed of Panasonic BM Mounter. Instead, the operation speed of the head can be lengthening the absorption pitch. lowered, for ref. Panasonic BM Mounter 3-3-2. Change the peeling angle. As the following figures show, when the top cover tape is peeled off from the emboss carrier tape in an acute angle, the LED can be easily detached from the top cover tape, preventing it from tilting within the cavity. The LED continues to adhere to the cover tape. Top Cover Tape カバーテープ The LED can be detached from the cover tape. Emboss Carrier Tape エンボス Peeling Angle: Obtuse Peeling Angle: Acute The peeling angle can be adjusted to its optimal value by some of the mounters as follows: for ref. Panasonic CM Mounter 5/8 This sheet contains tentative information; we may change contents without notice. Application Note 3-4. Problem 4: LED tilting within the cavity due to vibration of the emboss carrier tape When an excessive vibration is applied to the emboss carrier tape, LEDs may tilt within the cavities. LEDs with a lens are susceptible to vibration, resulting in tilting, since its center of gravity is located higher. 3-4-1. Slow down the feeding speed. The higher the feeding speed is, the more the vibration affects the LEDs within the cavities. When LEDs tilt within the cavities, please lower the feeding speed to decrease the vibration. (For ref. Nichia recommends that the feeding speed should be a little slower than high speed.) The carrier tape may be vibrated by an air feeder much more than an electric feeder. Please select the feeder depending on the LEDs to ensure that they are properly mounted. The LED stays in a stable condition. The LED tilts within the cavity. Emboss Carrier Tape エンボス Higher Feeding Speed Lower Feeding Speed 3-4-2. Change the peeling point. When the top cover tape is peeled off from the emboss carrier tape long before the nozzle comes down to absorb an LED, some of the LEDs move around within the space between the feeder cover and the carrier tape, leading to LED tilting. Please peel off the cover tape just before the nozzle comes down to absorb an LED. Then, LED’s up-and-down movement can be restricted, preventing from LED tilting. LEDs move within the space. 吸着までの間、上下方向のクリアランスが大きい Conventional Peeling Position LEDs are difficult to move within the cavity. 直前でカバーを剥ぐことによりLEDを規制 New Peeling Position 6/8 This sheet contains tentative information; we may change contents without notice. Application Note New Peeling Conventional New Peeling Conventional Position Peeling Position Position Peeling Position for ref. Panasonic CM Mounter New Peeling Conventional Position Peeling Position for ref. Yamaha YS Mounter for ref. Panasonic BM Mounter Comparison of the Peeling Positions * Please note that some of the mounters are equipped with a shutter. In such cases, it is impossible to change the peeling position of the top cover tape. 7/8 This sheet contains tentative information; we may change contents without notice. Application Note 4. Caution Please refrain from splicing the tape together. “Splicing” stands for the tape joint process while the mounter is operated. When there are a few LEDs left on the reel which is loaded on the mounter, some customers cut off and joint the edge of the tape to the next tape without detaching the feeder from the device. The splicing is to raise the machine utilization without bringing the device to a halt. The splicing, however, may lead to the LED mounting failure; the LEDs may be tilted within the cavities due to the external stress applied to the carrier tape. There are a few LEDs left on a reel. The edge of the tape is cut off and jointed to the next tape. Splicing 5. Notice Some mounting techniques for LEDs with a lens are described herein; however, they don’t fit in with all the mounters. Please select the optimal mounting techniques depending on the LED model and the mounter. Nichia will aim to continue collecting data concerning the mounting techniques and offering beneficial information to our customers. When you are concerned about any mounting technique, please contact us. We would appreciate your cooperation. 8/8 This sheet contains tentative information; we may change contents without notice.