D2AW Sealed Ultra Subminiature Basic Switch Long stroke seal switch with high reliability and high insulation performance ● <Clipping contact> Double reliability by twin contacts (=Clipping contact). Foreign materials are cleaned out by the sliding contacts. ● <Quiet operation> Quiet operating sound by sliding contact construction is needed for high grade car. ● <High insulation performance> High performance of Insulation resistance by unique contact structure. RoHS Compliant Model Number Legend D2AW- @ @ @ @ @ - @ 1 1. Mounting Structure 2 3 4 5 6 4. Contact Form A: Without posts 2: SPST-NC ER: With posts on right 3: SPST-NO EL: With posts on left 2. Ratings 0: 0.1 A at 12 VDC 3. Actuator 0: Pin plunger 5. Terminals D: Straight PCB terminals H: Solder terminals 6. Option Code Customized Code 5: Long straight leaf lever 6: Leaf lever 7: Simulated roller leaf lever 8: Long leaf lever 1 D2AW Sealed Ultra Subminiature Basic Switch Due to the idiosyncrasies of the automotive parts industry, a business decision is required on individual items to determine when to start supply. Contact your OMRON representative for information on individual models. List of Models Model Terminals Without posts With posts on right With posts on left Contact Form Actuator Pin plunger Solder terminals PCB terminals Long straight leaf lever Solder terminals PCB terminals Leaf lever Solder terminals PCB terminals Simulated roller leaf lever Solder terminals PCB terminals Long leaf lever Solder terminals PCB terminals SPST-NC D2AW-A002H D2AW-ER002H D2AW-EL002H SPST-NO D2AW-A003H D2AW-ER003H D2AW-EL003H SPST-NC D2AW-A002D D2AW-ER002D D2AW-EL002D SPST-NO D2AW-A003D D2AW-ER003D D2AW-EL003D SPST-NC D2AW-A052H D2AW-ER052H D2AW-EL052H SPST-NO D2AW-A053H D2AW-ER053H D2AW-EL053H SPST-NC D2AW-A052D D2AW-ER052D D2AW-EL052D SPST-NO D2AW-A053D D2AW-ER053D D2AW-EL053D SPST-NC D2AW-A062H D2AW-ER062H D2AW-EL062H SPST-NO D2AW-A063H D2AW-ER063H D2AW-EL063H SPST-NC D2AW-A062D D2AW-ER062D D2AW-EL062D SPST-NO D2AW-A063D D2AW-ER063D D2AW-EL063D SPST-NC D2AW-A072H D2AW-ER072H D2AW-EL072H SPST-NO D2AW-A073H D2AW-ER073H D2AW-EL073H SPST-NC D2AW-A072D D2AW-ER072D D2AW-EL072D SPST-NO D2AW-A073D D2AW-ER073D D2AW-EL073D SPST-NC D2AW-A082H D2AW-ER082H D2AW-EL082H SPST-NO D2AW-A083H D2AW-ER083H D2AW-EL083H SPST-NC D2AW-A082D D2AW-ER082D D2AW-EL082D SPST-NO D2AW-A083D D2AW-ER083D D2AW-EL083D Contact Specifications Specification Contact Material Minimum applicable load ( see note ) Slide Sliver Plated 5 VDC 1 mA Note: For more information on the minimum applicable load, refer to Using Micro Loads. Ratings Rating voltage Resistive load 12 VDC 0.1 A Note: The rating values apply under the following test conditions. 1. Ambient temperature: 20 ± 2°C 2. Ambient humidity: 65 ± 5% 3. Operating frequency: 20 operations/min 2 D2AW Sealed Ultra Subminiature Basic Switch Characteristics Permissible operating speed Permissible operating frequency 30 mm to 500 mm/s (pin plunger models) Mechanical 30 operations/min max. Electrical 20 operations/min max Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance (initial value) 100 mΩ max. Between terminals of the same polarity Dielectric strength *1 Vibration resistance Shock resistance Durability *2 600 VAC 50/60 Hz 1min Between current-carrying metal parts and ground 1,500 VAC 50/60 Hz 1min Between terminals and non-current-carrying metal parts 1,500 VAC 50/60 Hz 1min Malfunction 10 to 55 Hz, 1.5 mm double amplitude Destruction 1,000 m/s2 max. Malfunction 300 m/s2 max. Mechanical 200,000 operations min. (30 operations/min) Electrical 200,000 operations min. (20 operations/min) Degree of protection IEC IP67 Ambient operating temperature -40 to 85°C (at 60%RH max.) (with no icing or condesenation) Ambient operation humidity 95%RH max. (for +5 to +35°C) Weight Approx. 0.7 g (for pin plunger models with terminals) Note: The data given above are initial values. *1. The values for dielectric strength shown are for models with a Separator. Refer to your OMRON website. *2. For testing conditions, consult your OMRON sales representative. Mounting Structure and Reference Positions for Operating Characteristics (Unit: mm) ● Without posts D2AW-A@ 1.7 dia. ● Models with Posts D2AW-E@ 4 1.7 dia. Mounting Hole Dimensions (Reference) 2.4+0.1 0 dia. holes (depth: 1.5 mm min.) 8±0.1 2.6 FP OP FP TTP OP TTP 3 2.4+0.1 0 2.6±0.05 6.5 7 8±0.1 13.3 5.3 0 1.5 –0.2 13.3 5.3 Terminals (Unit: mm) ● PCB terminals SPST-NO <PCB Mounting Dimensions (Reference)> SPST-NC SPST-NO 2-1+0.1 0 dia. holes 2.5 5.08 2-0.6 10.16 0.4 ● Solder terminals SPST-NO 4.38 10.16±0.1 0.4 3.5 1.8 2-1.2 2-0.6 2-1+0.1 0 dia. holes SPST-NC 1.8 2-2 5.08±0.1 2.5 SPST-NC 0.4 2-2 2-1.2 0.4 8.76 3 D2AW Sealed Ultra Subminiature Basic Switch Dimensions (Unit: mm) / Operating Characteristics The following illustrations and drawings are for solder terminal models. PCB terminal models are omitted from the drawings. Refer to Terminals for these terminals. When ordering, replace @ with the code for the rating that you need. For the combination of models, refer to List of Models. ● Pin plunger D2AW-@00@@ 1.7 dia. 4 Operating characteristics A Operating Force Releasing Force FP OP TTP OF RF 20 2.65 3.4 8±0.1 Operating Force Releasing Force Type OF RF Max. Min. Without posts 7.2 mm 6.4 ± 0.3 mm 5.1 mm Models with Posts 1.50N {152 gf} 0.10N {10 gf} Overtravel OT 2.5 mm (reference value) Movement Differential MD Max. 0.7 mm (0.35) FP OP TTP Models with Posts 1.00N {101 gf} 0.10N {10 gf} FP Max. 11.2 mm OP 10.4 ± 0.3 mm TTP 9.1 mm Operating characteristics A Max. Min. Without posts Overtravel OT 1.4 mm (reference value) Movement Differential MD Max. 0.25 mm 7 Free Position Operating Position Total Travel Position ●Long straight leaf lever D2AW-@05@@ Type Free Position Operating Position Total Travel Position (1.7) 3 FP Max. 15.9 mm OP 12.1 ± 0.8 mm TTP 10.0 mm 11.9 mm 8.1 ± 0.8 mm 6.0 mm 6.5 ●Leaf lever D2AW-@06@@ A 2.65 8±0.1 14 3.4 (0.35) Operating Force Releasing Force FP OP TTP (1.7) Free Position Operating Position Total Travel Position 6.5 OF RF Max. Min. Without posts Models with Posts 2.00N {203 gf} 0.20N {20 gf} FP Max. 13.3 mm OP 11.4 ± 0.5 mm TTP 9.8 mm 9.3 mm 7.4 ± 0.5 mm 5.8 mm A R2 16 2.65 3.4 (0.35) OP TTP Type OF RF Max. Min. Without posts Models with Posts 1.80N {183gf} 0.20N {20 gf} Overtravel OT 2.0 mm (reference value) Movement Differential MD Max. 0.5 mm (1.7) Free Position Operating Position Total Travel Position 3 6.5 ●Long leaf lever D2AW-@08@@ Operating characteristics Operating Force Releasing Force 8±0.1 FP FP Max. 17.0 mm OP 14.8 ± 0.5 mm TTP 12.9 mm 13.0 mm 10.8 ± 0.5 mm 8.9 mm A (18) 3.4 Operating characteristics 2.65 FP OP Operating Force Releasing Force 8±1 (0.45) TTP (1.7) 3 6.5 Note1. Unless otherwise specified, a tolerance of ±0.2 mm applies to all dimensions. Note2. The operating characteristics are for operation in the A direction ( ). 4 Type Overtravel OT 1.8 mm (reference value) Movement Differential MD Max. 0.5 mm 3 ●Simulated roller leaf lever D2AW-@07@@ Operating characteristics Type OF RF Max. Min. Without posts Models with Posts 0.90N {91 gf} 0.05N {5 gf} Overtravel OT 2.8 mm (reference value) Movement Differential MD Max. 0.7 mm Free Position Operating Position Total Travel Position FP Max. 23.0 mm OP 19.4 ± 1.5 mm TTP 16.8 mm 19.0 mm 15.4 ± 1.5 mm 12.8 mm D2AW Sealed Ultra Subminiature Basic Switch Precautions Please refer to "Safety Precautions for All Detection Switches" for correct use. Cautions ●Degree of Protection • Do not use this product underwater. Although molded lead wire models satisfy the test conditions for the standard given below, this test is to check the ingress of water into the switch enclosure after submerging the Switch in water for a given time. Satisfying this test condition does not mean that the Switch can be used underwater. JIS C0920: Degrees of protection provided by enclosures of electrical apparatus (IP Code) IEC 60529: Degrees of protection provided by enclosures (IP Code) Degree of protection: IP67 (check water intrusion after immersion for 30 min. submerged 1m underwater) • Do not operate the Switch when it is exposed to water spray, or when water drops adhere to the Switch surface, or during sudden temperature changes, otherwise water may intrude into the interior of the Switch due to a suction effect. • Prevent the Switch from coming into contact with oil and chemicals. Otherwise, damage to or deterioration of Switch materials may result. • Do not use the Switch in areas where it is exposed to silicon adhesives, oil, or grease. Otherwise faulty contact may result due to the generation of silicon oxide. Correct Use ●Mounting • Turn OFF the power supply before mounting or removing the Switch, wiring, or performing maintenance or inspection. Failure to do so may result in electric shock or burning. • For models with posts, secure the posts by thermal caulking or by pressing into an attached device. When pressed into an attached device, provide guides on the opposite ends of the posts to ensure that they do not fall out or rattle. Thermal caulking conditions varies according to the equipment, jig and base used for switch mounting. Consult your OMRON sales representative for details. ●Operating Body • Use an operating body with low frictional resistance and of a shape that will not interfere with the sealing rubber, otherwise the plunger may be damaged or the sealing may deteriorate. ●Handling • Do not handle the Switch in a way that may cause damage to the sealing rubber. • When handling the Switch, ensure that pressure is not applied to the posts in the directions shown in the following diagram. Also, ensure that uneven pressure or pressure in a direction other than the operating direction is not applied to the Actuator as shown in the following diagram. Otherwise, the post, Actuator, or Switch may be damaged, or the service life may be reduced. ●Soldering When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then conduct soldering. Make sure that the temperature of the soldering iron tip does not exceed 300°C, and complete the soldering within 3 seconds. Do not apply any external force for 1 minute after soldering. Soldering at an excessively high temperature or soldering for more than 3 seconds may deteriorate the characteristics of the Switch. In case of automatic soldering, please do not apply the heat beyond 260°C within 5 seconds. Pay careful attention so that flux or solder liquid does not flow over the edge of the PCB panel. ●Using Micro Loads • Even when using micro load models within the operating range shown below, if inrush/surge current occurs, it may increase the contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. ●Side-actuated (Cam/Dog) Operation • When using a cam or dog to operate the Switch, factors such as the operating speed, operating frequency, push-button indentation, and material and shape of the cam or dog will affect the durability of the Switch. Confirm performance specifications under actual operating conditions before using the Switch in applications. 5 • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. B130-E1-01 1115(1115)