G6RL PCB Power Relay Low-profile 12.3 mm height power relay with maximum switching of 10A • Low profile: 12.3 mm in height • Max. switching capacity: 2,500 VA (NO) • Dielectric strength: 5 kV • Clearance and creepage distance: 10 mm. • Models with high shock resistance (250 m/s2) are available. • Models for P1 load (2 x 200 W lamps parallel to ignition transformer) are available. RoHS Compliant ■Model Number Legend ■Application Examples G6RL- @ @ @ - @ - @ 1 2 3 4 1. Number of Poles 1: 1-pole • • • • • 5 4. Contact material None: Standard (Ag-alloy, Cd free) ASI: AgSnIn 2. Contact Form None: SPDT (1c) A: SPST-NO (1a) Boilers PLCs I/O ports Timers Temperature controllers G 6 R L 5. Special Functions PL: P1 load 3. Enclosure rating None: Flux protection 4: Fully sealed ■Ordering Information Classification Terminal Shape Contact form Standard SPST-NO (1a) P1 Load PCB terminals Standard SPDT (1c) P1 Load Standard Enclosure rating Flux protection Model Rated coil voltage G6RL-1A G6RL-1A-ASI G6RL-1A-ASI-PL Fully sealed G6RL-1A4-ASI Flux protection G6RL-1 G6RL-1-ASI G6RL-1-ASI-PL Fully sealed 3 VDC 5 VDC 6 VDC 12 VDC 24 VDC 48 VDC Minimum packing unit 100 pcs/tray G6RL-14-ASI Note. When ordering, add the rated coil voltage to the model number. Example: G6RL-1A DC3 Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@VDC. ■Ratings ● Coil Standard, P1 Load (-PL type) Rated Voltage (VDC) Rated current (mA) Coil resistance (Ω) 3 73.3 40 5 44 113 6 36.7 163 12 18.3 654 24 9.2 2618 48 5 9600 Must operate voltage (V) Must release voltage (V) Max. voltage (V) % of rated voltage 70% max. 10% min. 150% (at 23°C) Power consumption (mW) Approx. 220 Approx. 240 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. Note 2. The operating characteristics are measured at a coil temperature of 23°C. Note 3. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. 1 G6RL PCB Power Relay ●Contacts Load Resistive load Contacts type Single Contacts material Ag-alloy (Cd free) Rated load * 10 A at 250 VAC, (NO) resistive load 8 A at 250 VAC, resistive load 5 A at 30 VDC, resistive load Rated carry current 10 A Max. switching current NO: 10 A, NC: 8 A * G6RL-1(A), G6RL-1(A)4-ASI: 8 A 250 VAC, resistive load; 5 A 24 VDC resistive load. ■Characteristics Contact resistance *1 100 mΩ max. Operate time 10 ms max. Release time 5 ms max. 1,000 Ω min. Insulation resistance *2 Dielectric strength Between coil and contacts Impulse withstand voltage Between coil and contacts Insulation distance Vibration resistance Shock resistance G 6 R L Endurance 5,000 VAC, 50/60 Hz for 1 min Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min 10kV (1.2×50μs) Between coil and contacts Clearance: 10 mm, Creepage: 10 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Malfunction 10 to 55 to 10 Hz, 0.825 mm single amplitude (1.65 mm double amplitude) when energized 10 to 55 to 10 Hz, 0.4 mm single amplitude (0.8 mm double amplitude) when de-energized. Destruction 1,000 m/s2 Malfunction NO: 200 m/s2, NC: 50 m/s2 Mechanical 10,000,000 operations min. (at 18,000 operations/h) Electrical G6RL-1(A) 50,000 operations min. (NO) at 250 VAC, 8A (resistive load) 50,000 operations min. (NC) at 250 VAC, 8A (resistive load) 50,000 operations min. at 24 VDC, 5A (resistive load) (at 600 operations/h) G6RL-1(A)-ASI-(PL) 100,000 operations min. (NO) at 250 VAC, 10A (resistive load) 100,000 operations min. at 250 VAC, 8A (resistive load) 50,000 operations min. at 30 VDC, 5A (resistive load) (at 1,800 operations/h) G6RL-1(A)4-ASI 50,000 operations min. (NO) at 250 VAC, 8A (resistive load) 50,000 operations min. (NC) at 250 VAC, 8A (resistive load) 50,000 operations min. at 24 VDC, 5A (resistive load) (at 1,800 operations/h) Failure rate (P level) (reference value) *3 10 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 7.8 g Note. The given values are initial values. *1. Measurement conditions: 5 VDC, 1 A, voltage drop method. *2. Measurement conditions: The insulation resistance was measured with a 500 VDC megohmmeter at the same locations as the dielectric strength was measured. *3. This value was measured at a switching frequency of 120 operations/min. 2 G6RL PCB Power Relay ■Engineering Data AC resistive load (N.O.) AC resistive load (N.C.) DC resistive load 10 1,000 250 VAC inductive load (cos φ = 0.4) 500 300 250 VAC resistive load (N.O.) 5 Maximum coil voltage (%) 100 50 G6RL-1(A)(4)-(ASI)-(PL) ● Ambient Temperature vs. Maximum Coil Voltage G6RL-1(A) ● Durability No. of operation (x103) Switching current (A) G6RL-1(A)(4)-(ASI)-(PL) ● Maximum Switching Capacity 200 180 G6RL-1(220 mW) 160 150 140 100 120 50 1 24 VDC resistive load 100 30 0.5 80 10 0 0.1 1 3 5 10 30 50 100 300 500 1,000 2 4 6 8 60 -40 10 20 23 30 40 50 60 Switching current (A) Switching voltage (V) 70 80 90 100 Ambient temperature (°C) Note The "maximum coil voltage" is the maximum voltage that can be applied to the Relay coil. On the basis of rated voltage (%) G6RL-1(A)(4) ● Ambient Temperature vs. Must Operate or Must Release Voltage G6RL-1(A)(4)-(ASI)-(PL) ● Shock Malfunction 120 Y Sample: G6RL 24 VDC Number of relays: 5 pcs Must operate voltage Must release voltage 980 NO contact G 6 R L 100 X 980 max. Ｘ min. 80 NC contact 60 294 98 40 Z 980 980 Z’ max. Ｘ min. X’ 20 980 Y’ 0 −40 −20 0 20 40 60 80 Unit: m/s2 Sample: G6RL-1 24 VDC Number of Relays: 5 pcs Test Conditions: The value at which malfunction occurred was measured after applying shock to the test piece 3 times each in 6 directions along 3 axes. Standard value: 200m/s2 (NO) 50m/s2 (NC) Y Shock direction X’ X Z Z’ 100 Y’ Ambient temperature (°C) ■Dimensions (Unit: mm) G6RL-1A G6RL-1A-ASI G6RL-1A4-ASI PCB Mounting Holes (Bottom View) (2.9) 18.9±0.1 Terminal Arrangement/Internal Connections (Bottom View) 5±0.1 10.0 max. 28.5 max. (1.7) 1 2 0.4 0.8 0.8 3.2 0.24 12.3 max. 0.4 G6RL-1 G6RL-1-ASI G6RL-14-ASI 7.62±0.1 5 Four, 1.3±0.1 dia. holes PCB Mounting Holes (Bottom View) (1.5) 18.9±0.1 (Indicates average dimensions.) Terminal Arrangement/ Internal Connections (Bottom View) 3.2±0.1 3.2±0.1 10.0 max. 28.5 max. 3 (1.7) 2 1 0.24 0.4 0.8 0.8 12.3 max. 0.4 3.2 Five, 1.3±0.1 dia. holes 0.4 7.62±0.1 5 4 3 (Indicates average dimensions.) 3 G6RL PCB Power Relay ■Approved Standards The approval ratings for overseas models are different from the performance values determined individually. Confirm the values before use. ●UL Recognized: Models (File No. E41643) Contact from G6RL-1A SPST-NO (1a) G6RL-1 SPDT (1c) G6RL-1A(4)-ASI SPST-NO (1a) G6RL-1(4)-ASI SPDT (1c) Coil ratings Contact ratings Number of test operations 10 A, 250 VAC (NO) (Resistive) 85°C 8 A, 250 VAC (Resistive) 85°C 5 A, 30 VDC (Resistive) 85°C 3 to 48 VAC 6,000 ●EN/IEC, VDE Certified: (EN61810-1) (Certificate No. C266) Models G6RL-1A-(ASI) Contact from Coil ratings Contact ratings SPST-NO (1a) 3, 5, 6, 12, 24, 48 VDC G6RL-1-(ASI) SPDT (1c) G6RL-1A4-ASI SPST-NO (1a) G6RL-14-ASI SPDT (1c) Number of test operations 10 A, 250 VAC (NO) 85°C 10,000 8 A, 250 VAC 85°C 30,000 5 A , 30 VDC 85°C 50,000 10 A, 250 VAC (NO) 85°C 3, 5, 6, 12, 24, 48 VDC 8 A, 250 VAC 85°C 10,000 5 A, 30 VDC 85°C ●EN/IEC, VDE Certified: (EN 60947-5-1) (Certificate No. C266) Models Contact ratings G6RL-1(A)(4) G 6 R L G6RL-1(A)-ASI G6RL-1(A)4-ASI Number of test operations AC15 (NO) AC240, 3 A, cos ϕ 0.3, Room temperaure DC13 DC125, 0.22A, 165ms, Room temperaure DC13 DC250, 0.1A, 150ms, Room temperaure AC15 AC240, 3 A, cos ϕ 0.3, Room temperaure DC13 DC125, 0.22A, 165ms, Room temperaure DC13 DC250, 0.1A, 150ms, Room temperaure AC15 AC240, 3 A, cos ϕ 0.3, Room temperaure DC13 DC125, 0.22A, 165ms, Room temperaure 6,000 ●EN/IEC, VDE (60947-4-1) (Certificate No. C266) Models Contact ratings G6RL-1(A) G6RL-1(A)-ASI Number of test operations AC1 AC250V 8 A 85°C AC3 AC250V 2 A 85°C DC1 DC24V 5 A 85°C DC3 DC24V 2 A 85°C 6,000 ●EN/IEC, VDE (EN60730-1) (Certificate No. 40021033) Models Coil ratings Contact ratings G6RL-1(A) 3, 5, 6, 12, 24, 48 VDC G6RL-1(A)-ASI Number of test operations 2 (2) A AC250V 65°C 6 (4) A (NC) AC250V 65°C 8 (4) A (NO) AC250V 85°C 2 (2) A AC250V 65°C 6 (4) A (NC) AC250V 65°C 8 (4) A (NO) AC250V 85°C 100,000 ●EN/IEC Models CE Marking Applicable Safety Category − 1 G6RL Basic Requirements of Machinery Directive/Low-voltage Directive Applicable Standard No. Application Standard No. EN61810-1 − Note. Basic requirements of EMC directives (EMI standard No., EMS standard No., Certification Body, File No., Applicable time) … not applicable. Creepage distance 10 mm Clearance distance 10 mm Insulation material group IIIa Rated Insulation Voltage 250 V Pollution degree 3 2 Rated voltage system 250 V 400 V Overvoltage category III Tracking Index of relay base Flammability class according to UL94 Ball pressure test (IEC 60695-10-2) 4 II PTI 250 V min. (housing parts) V-0 170°C G6RL PCB Power Relay ■Precautions ●Please refer to "PCB Relays Common Precautions" for correct use. Correct Use • The G6RL are net intended to be used in automotive applications (including two wheel vehicles). • If the product is used in the following applications, consult your OMRON sales representative to check the necessary items according to the specification sheets. Also make sure the product is used within the specified ratings and performance ranges with an ample margin and implement safety measures, such as designing a safety circuit, to minimize danger should the product fail. a. Outdoor use, uses involving potential chemical contamination or electrical interference. b. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, safety equipment, and equipment that could present a risk to human life or body. c. Equipment requiring a high level of reliability, such as gas, water, or electrical supply systems. G 6 R L • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. K133-E1-07 0316(0207)(O) 5