MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com Vishay Beyschlag Professional High-Voltage Thin Film MELF Resistors FEATURES • High operating voltage, Umax. = 1000 V • Advanced metal film technology • Matte Sn termination on Ni barrier layer • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Lighting MMA 0204 HV and MMB 0207 HV professional thin film MELF resistors are the perfect choice for most fields of modern professional electronics where reliability and stability are of major concern. The devices' typical applications in the fields of lighting and medical equipment reflect the outstanding level of proven reliability. • Industrial • Medical equipment TECHNICAL SPECIFICATIONS DESCRIPTION MMA 0204 HV MMB 0207 HV 0204 0207 DIN size Metric CECC size RC 3715M RC 6123M Resistance range 340 k to 10 M 340 k to 10 M ±1% ±1% Temperature coefficient ± 50 ppm/K ± 50 ppm/K Voltage coefficient < 2 ppm/V < 2 ppm/V 0.4 W 1.0 W Resistance tolerance Rated dissipation, P70 (1) Operating voltage, Umax. AC/DC 500 V 1000 V -55 °C to 155 °C -55 °C to 155 °C 1 min, Uins 300 V 500 V Continuous 75 V 75 V Operating temperature range Permissible voltage against ambient (insulation): Note (1) Please refer to APPLICATION INFORMATION below. APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. The applicable voltage is limited by maximum power. Revision: 01-Jun-15 These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. At the maximum permissible film temperature of 155 °C the useful lifetime is specified for 8000 h. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. Document Number: 28880 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com Vishay Beyschlag MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION OPERATION MODE Rated dissipation, P70 STANDARD POWER MMA 0204 HV 0.25 W 0.4 W MMB 0207 HV 0.4 W 1.0 W (1) -55 °C to 125 °C -55 °C to 155 °C 125 °C 155 °C MMA 0204 HV 340 k to 10 M 340 k to 10 M MMB 0207 HV 340 k to 10 M 340 k to 10 M 1000 h 0.5 % 1% 8000 h 1 % 2% Operating temperature range Permissible film temperature, F max. Max. resistance change at P70 for resistance range, R/R after: Note (1) Specified power rating requires dedicated heat sink pads. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE/SIZE TCR TOLERANCE RESISTANCE E-SERIES MMA 0204 HV ± 50 ppm/K ±1% 340 k to 10 M E24; E96 MMB 0207 HV ± 50 ppm/K ±1% 340 k to 10 M E24; E96 PACKAGING TYPE/SIZE CODE QUANTITY CARRIER TAPE WIDTH PITCH B3 = BL 3000 Antistatic blister tape acc. IEC 60286-3 Type 2a 8 mm 4 mm Antistatic blister tape acc. IEC 60286-3 Type 2a 12 mm MMA 0204 HV B0 10 000 B2 2000 MMB 0207 HV B7 7000 REEL DIAMETER 180 mm/7" 330 mm/13" 180 mm/7" 4 mm 330 mm/13" PART NUMBER AND PRODUCT DESCRIPTION Part Number: MMB0207MC3324FB200 M M B 0 2 0 7 M C 3 3 2 4 F B 2 0 0 TYPE/SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING MMA0204 MMB0207 M = HV C = ± 50 ppm/K 3 digit value 1 digit multiplier F=±1% B3 B0 B2 B7 MULTIPLIER 3 = *103 4 = *104 5 = *105 Product Description: MMB 0207 -50 1 % HV B2 3M32 MMB 0207 - 50 1% HV B2 3M32 HIGH VOLTAGE PACKAGING RESISTANCE BL B0 B2 B7 3M32 = 3.32 M TYPE SIZE TCR TOLERANCE MMA MMB 0204 0207 ± 50 ppm/K ±1% Note • Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION. Revision: 01-Jun-15 Document Number: 28880 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (Al2O3) and conditioned to achieve the desired temperature coefficient. Nickel plated steel termination caps are firmly pressed on the metallised rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. Four or five color code rings designate the resistance value and tolerance in accordance with IEC 60062 (1). The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. This includes full screening for the elimination of products with a potential risk of early field failures according to EN 140401-803, 2.1.2.2. Only accepted products are laid directly into the blister tape in accordance with IEC 60286-3, Type 2a (1) or bulk case in accordance with IEC 60286-6 (1). Vishay Beyschlag All products comply with the IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry. The dedicated database (2), that list declarable substances, ensures full compliance with the following directives: • 2000/53/EC End of Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the use of Hazardous Substances Directive (RoHS) • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) APPROVALS Vishay Beyschlag has achieved “Approval of Manufacturer” in accordance with IECQ 03-1. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IECQ 03-3-1 is granted for the Vishay Beyschlag manufacturing process. RELATED PRODUCTS For products with professional specification see the datasheet: ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapor phase as shown in IEC 61760-1 (1). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free and lead containing soldering processes. Solderability is specified for 2 years after production or requalification, however, excellent solderability is proven after extended storage in excess of 10 years. The permitted storage time is 20 years. The immunity of the plating against tin whisker growth has been proven under extensive testing. • “Professional Thin Film MELF Resistors” (www.vishay.com/doc?28713) Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. (2) IEC 62474 database can be found at http://std.iec.ch/iec62474. Revision: 01-Jun-15 Document Number: 28880 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com Vishay Beyschlag Power Dissipation P FUNCTIONAL PERFORMANCE 1 MMB 0207 HV MMA 0204 HV W 0.5 0 -50 0 50 70 100 C 150 Ambient Temperature ϑ amb Power Dissipation P Derating - Standard Operation 1 MMB 0207 HV MMA 0204 HV (1) W 0.5 0 -50 0 50 Note (1) Specified power rating requires dedicated heat sink pads 70 100 C 150 Ambient Temperature ϑ amb Pulse Load Pmax. Derating - Power Operation MMB 0207 HV MMA 0204 HV 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Single Pulse Revision: 01-Jun-15 Maximum pulse load, single pulse; applicable if P 0 and n ≤ 1000 and U ≤ Umax.; for permissible resistance change equivalent to 8000 h operation in power operation mode Document Number: 28880 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional Continuous Pulse Load Pmax. www.vishay.com Vishay Beyschlag MMB 0207 HV MMA 0204 HV 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse load, continuous pulses; applicable if P ≤ P (ϑ amb) and U ≤ Umax.; for permissible resistance change equivalent to 8000 h operation in power operation mode Pulse Voltage U Continuous Pulse 10 kV 1 kV 100 V MMB 0207 HV MMA 0204 HV 10 V 100 kΩ 340 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60 115-1, 4.27; 1.2 μs/50 μs; 5 pulses at 12 s intervals; for permissible resistance change (0.5 % x R + 0.05 Ω) Pulse Voltage U 1.2/50 Pulse 10 kV 1 kV 100 V MMB 0207 HV MMA 0204 HV 10 V 100 kΩ 340 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 μs/700 μs; 10 pulses at 1 minute intervals; for permissible resistance change (0.5 % x R + 0.05 Ω) 10/700 Pulse Revision: 01-Jun-15 Document Number: 28880 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com Vishay Beyschlag TESTS AND REQUIREMENTS The tests are carried out under standard atmospheric conditions in accordance with IEC 60068-1, 4.3, whereupon the following values are applied: All tests are carried out in accordance with the following specifications: EN 60 115-1, generic specification EN 60115-8 specification (successor of EN 140400), Temperature: 15 °C to 35 °C sectional Relative humidity: 45 % to 75 % EN 140 401-803, detail specification Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). IEC 60068-2-xx, test methods A climatic category LCT/UCT/56 is applied, defined by the lower category temperature (LCT), the upper category temperature (UCT), and the duration of exposure in the damp heat, steady state test (56 days). The parameters stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-803. The table presents only the most important tests, for the full test schedule refer to the documents listed above. However, some additional tests and a number of improvements against those minimum requirements have been included. The components are mounted for testing on printed circuit boards in accordance with EN 60115-8, 2.4.2, unless otherwise specified. The testing also covers most of the requirements specified by EIA/ECA-703 and JIS-C-5201-1. TEST PROCEDURES AND REQUIREMENTS EN 60 115-1 CLAUSE IEC 60 068-2 (1) TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 0.25 OR BETTER STABILITY CLASS 2 OR BETTER MMA 0204 HV - > 340 k MMB 0207 HV 340 k to 1 M > 1 M ±1%R ±1%R Stability for product types: 4.5 - Resistance - 4.8.4.2 - Temperature coefficient At (20/-55/20) °C and (20/125/20) °C U = P 70 x R Umax.; 1.5 h on; 0.5 h off; - Endurance at 70 °C: Standard operation mode Endurance at 70 °C: Power operation mode U = P 70 x R Umax.; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (0.3 % R + 10 m) ± (1 % R + 10 m) 70 °C; 8000 h ± (1 % R + 10 m) ± (2 % R + 10 m) Endurance at upper category temperature 125 °C; 1000 h ±(0.15 % R + 5 m) ±(1 % R + 5 m) 155 °C; 1000 h ±(0.3 % R + 5 m) ±(2 % R + 5 m) 78 (Cab) Damp heat, steady state (40 ± 2) °C; 56 days; (93 ± 3) % RH ±(0.15 % R + 10 m) ±(1 % R + 10 m) 1 (Ab) Cold -55 °C; 2 h ±(0.05 % R + 5 m) ±(0.1 % R + 5 m) Rapid change of temperature 30 min at LCT; 30 min at UCT; LCT = -55 °C; UCT = 155 °C 1000 cycles ±(0.25 % R + 10 m) ±(0.5 % R + 10 m) 4.25.1 - 4.25.3 4.24 - 4.19 14 (Na) Revision: 01-Jun-15 ± 50 ppm/K 70 °C; 1000 h ± (0.15 % R + 10 m) ± (0.5 % R + 10 m) 70 °C; 8000 h ± (0.3 % R + 10 m) ± (1 % R + 10 m) Document Number: 28880 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60 115-1 CLAUSE IEC 60 068-2 (1) TEST METHOD TEST PROCEDURE STABILITY CLASS 0.25 OR BETTER STABILITY CLASS 2 OR BETTER MMA 0204 HV - > 340 k MMB 0207 HV 340 k to 1 M > 1 M ±(0.03 % R + 5 m) ±(0.15 % R + 5 m) ±(0.05 % R + 5 m) ±(0.15 % R + 5 m) ±(0.05 % R + 5 m) ±(0.1 % R + 5 m) Stability for product types: 4.13 - 4.22 4.40 4.17.2 4.18.2 Short time overload: Standard operation mode Short time overload: Power operation mode REQUIREMENTS PERMISSIBLE CHANGE (R) U = 2.5 x P 70 x R 2 x Umax.; 5s 6 (Fc) Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h - Electrostatic discharge (Human Body Model) IEC 61340-3-1 (1); 3 pos. + 3 neg. discharges MMA 0204 HV: 2 kV MMB 0207 HV: 4 kV ± (0.5 % R + 50 m) Solder bath method; SnPb40; non-activated flux; (215 ± 3) °C; (3 ± 0.3) s Good tinning ( 95 % covered); no visible damage Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 ± 3) °C; (2 ± 0.2) s Good tinning ( 95 % covered); no visible damage 58 (Td) 58 (Td) Solderability Resistance to soldering heat Solder bath method; (260 ± 5) °C; (10 ± 1) s ±(0.05 % R + 10 m) ±(0.25 % R + 10 m) Reflow method 2 (IR/forced gas convection); (260 ± 5) °C; (10 ± 1) s ±(0.02 % R + 10 m) ±(0.1 % R + 10 m) 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 °C; method 2 No visible damage 4.30 45 (XA) Solvent resistance of marking Isopropyl alcohol; 50 °C; method 1, toothbrush Marking legible; no visible damage 4.32 21 (Ue3) Shear (adhesion) 45 N No visible damage 4.33 21 (Ue1) Substrate bending Depth 2 mm, 3 times No visible damage, no open circuit in bent position ± (0.05 % R + 10 m) 4.7 - Voltage proof URMS = Uins; 60 s 4.35 - Flammability (1), IEC 60695-11-5 needle flame test; 10 s No flashover or breakdown No burning after 30 s Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. Revision: 01-Jun-15 Document Number: 28880 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MMA 0204 HV, MMB 0207 HV - Professional www.vishay.com Vishay Beyschlag DIMENSIONS L K L1 D D1 DIMENSIONS AND MASS TYPE L (mm) D (mm) L1 min. (mm) D1 (mm) K (mm) MASS (mg) MMA 0204 HV 3.6 + 0/- 0.2 1.4 + 0/- 0.1 1.8 D + 0/- 0.15 0.8 ± 0.1 22 MMB 0207 HV 5.8 + 0/- 0.15 2.2 + 0/- 0.2 3.2 D + 0/- 0.2 1.15 ± 0.1 80 Note • Color code marking is applied according to IEC 60062 (1) in four bands (E24 series) or five bands (E96 series). Each color band appears as a single solid line, voids are permissible if at least 2/3 of the band is visible from each radial angle of view. The last color band for tolerance is approximately 50 % wider than the other bands. An interrupted violet band between the 3rd and 4th full band identifies the special high voltage type. PATTERN STYLES FOR MELF RESISTORS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE G (mm) Y (mm) X (mm) REFLOW SOLDERING Z (mm) G (mm) Y (mm) X (mm) Z (mm) MMA 0204 HV 1.5 1.5 1.8 4.5 1.7 1.2 1.6 4.1 MMB 0207 HV 2.8 2.1 2.6 7.0 3.2 1.7 2.4 6.6 Notes • The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. Specified power rating above 125 °C requires dedicated heat-sink pads, which to a great extend depend on board materials and design. The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x (1), or in publication IPC-7351. They do not guarantee any supposed thermal properties, particularly as these are also strongly influenced by many other parameters. Still, the given solder pad dimensions will be found adequate for most general applications, e.g. those referring to “standard operation mode”. Please note however that applications for “power operation mode” require special considerations for the design of solder pads and adjacent conductor areas. (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. Revision: 01-Jun-15 Document Number: 28880 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000