MB39C601-EVB-04

Evaluation board Manual
LED_DRIVER
MB39C601MB39C601
-EVBEVB-04
Rev 1.0
Apr. 2012
Fujitsu semiconductor limited confidential
Copyright 2012 FUJITSU SEMICONDUCTOR LIMITED
1. General Description
MB39C601-EVB-04 can light the LED, when the LED load is connected
with the output and the AC source is impressed to the input.
LED load: 350mA / 6-10 pieces in series
2. Evaluation Board Specification
Ta = 25°
°C , fac=60Hz
ITEM
Voltage range (RMS)
VIN
Input current (RMS)
IIN
MIN
TYP
MAX
UNIT
184
230
265
VAC
53
19
27
mA
Output voltage
VOUT
31
V
Output load current
IOUT
350
mA
Output current ripple
Iripple
120
mApp
Switching frequency
fsw
90
kHz
Efficiency
η
87
%
Power Factor
pf
0.90
Ta = 25°
°C , fac=50Hz
ITEM
Voltage range (RMS)
VIN
Input current (RMS)
IIN
MIN
TYP
MAX
UNIT
184
230
265
VAC
51
Output voltage
VOUT
Output load current
IOUT
350
mA
Output current ripple
Iripple
128
mApp
Switching frequency
fsw
90
kHz
Efficiency
η
87
%
Power Factor
pf
0.92
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27
mA
31
V
Copyright 2012 FUJITSU SEMICONDUCTOR LIMITED
3. Pin Descriptions
Pin Name
Description
TP1
AC line input (+)
TP2
LED output (+)
TP3
AC line input (-)
TP4
Dummy load test point
TP5
LED return point (-)
TP6
Flyback switch node
TP7
Dimmer conduction angle detection
TP8
Scaled TRIAC conduction angle
TP9
VDD of MB39C601
TP10
Transformer zero energy detection
TP11
Loop injection point for Gain/Phase measurement
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4. Setup
CAUTION
High voltages exist on this EVB. Please handle with care.
Don’t touch EVB when powered.
(1) Test Equipment
Voltage Source : 12W 265VRMSAC Source
Multimeters : To measure Output voltage and current
Probe : To measure Input voltage and current (100MHz, 600V or more)
Network Analyzer : To measure Loop response (Gain/Phase measurements)
Output Load : LED 9 pieces in series (Vf=3.2V at 350mA/LED)
(2) Recommended Test Setup
Voltage probe
Current
probe
AC Power
Supply
Loop injection points
(TP5 and TP11)
Figure 1 Recommended Test Setup
(3) Line Regulation and Effciency Measurement Procedure
1) Connect EVB with Test Equipment according to Figure 1.
(Network Analyzer is not required for this procedure.)
2) Set AC Source to 184VRMS.
3) Turn on AC Source. (The LED lights.)
4) Measure Input voltage and current (Input Effective Power),
and measure Output voltage and current (Output Power).
5) Increase AC Source by 5VRMS.
6) Repeat steps 4) and 5) until AC Source reach 265VRMS .
7) Turn off AC Source.
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(4)(Reference) TRIAC Dimmer Test Setup
Current
probe
Voltage probe
TRIAC
dimmer
AC Power
Supply
Figure 2 TRIAC Dimmer Test Setup
(5)(Reference) TRIAC Dimmer Measurement Procedure
1) Connect EVB with Test Equipment according to Figure 2.
2) Set AC Source to 230VRMS.
3) Set TRIAC dimmer to maximum output.
4) Turn on AC Source. (The LED lights.)
5) Measure output current.
6) Slowly slide TRIAC dimmer to minimum output.
7) Observe output current decreases.
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5. Performance Data
5-1 Efficiency
5-2 Power Factor
fac=60Hz
fac=50Hz
fac=60Hz
100%
1.00
95%
0.98
fac=50Hz
0.96
90%
0.94
ro
cta 0.92
F0.90
re
w
o 0.88
P
yc 85%
ne
ic 80%
if
fE
75%
0.86
70%
0.84
65%
0.82
60%
0.80
180
190
200
210
220
230
VIN AC [V]
240
250
260
270
180
190
200
210
220
230
VIN AC [V]
240
250
Fig.3-1 Efficiency
Fig.3-2 Power Factor
LED ; 9 pieces in series
LED ; 9 pieces in series
270
30
32
5-4 Load Regulation
5-3 Line Regulation
fac=60Hz
260
fac=50Hz
fac=60Hz
400
400
390
390
380
380
370
370
] 360
A
m
[
D350
E
IL340
]A360
m
[ 350
D
EL
I 340
330
330
320
320
310
310
300
fac=50Hz
300
180
190
200
210
220
230
VIN AC [V]
240
250
260
270
16
18
20
22
24
VLED [V]
26
28
Fig.3-3 Line Regulation
Fig.3-4 Load Regulation
LED ; 9 pieces in series
VIN=AC230VRMS
LED ; 6 - 10 pieces in series
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5-5 Output Ripple
5-6 Switching Waveform
VBULK
Vo
ILED
Fig.3-5 Output Ripple
Fig.3-6 Switching Waveform
VIN=AC230VRMS, fac=60Hz
VIN=DC230V
LED ; 9 pieces in series
LED ; 9 pieces in series
5-7 Turn
Turn--On Waveform
5-8 TurnTurn-Off Waveform
VBULK
VDD
Vo
ILED
Fig.3-7 TurnTurn-On Waveform
Fig.3-8 TurnTurn-Off Waveform
VIN=0V -> AC230VRMS(60Hz)
VIN=AC230VRMS(60Hz) -> 0V
LED ; 9 pieces in series
LED ; 9 pieces in series
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6. Evaluation Board Layout
MB39C601--EVB
MB39C601
EVB--04 (Top View)
Figure 4-1 Top Side
Figure 4-2 Bottom Side
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Board Layout (Top View)
Figure 4-3 Top Side
Figure 4-4 Bottom Side
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J3
J1
TP9
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R38
33.2k
TP10
R29
110k
1
R39
40.2k
R28
634k
R40
100k
1
1
R37
10k
VAR1
C21
0.01u
2
1
C14
R49
0.01u open
JP4
C2
0.022u
3
4
L1
40m
4 OTM
3 PCL
2 TZE
1 FB
D2
IC
R46
open
R48
0
VCG 5
DRN 6
GND 7
VDD 8
1
C17
0.1u
R12
1M
1
R5
1M
C16
0.01u
C3
0.022u
L2
Jumper
R101
10k
R32
4.99
C18
100u
R4
75k
＋
R45
0
R47
open
C9
0.015u
1
D9
D8
Q6
TP6
D3
R15
3.01
1
1
7
9
8
0
1
C4
2.2n
IC4
5
3
4
2
1
T1
1200u
C13
220p
TP7
D5
JP2
2
R36
3.01k
2
2
R43
3.01k
C15
0.01u
D7
2
2
C22
0.22u
IC3
C10
0.015u
R26
274k
R31
1M
D4
R8
5.11k
D1
Q5
R25
511k
C20
0.01u
JP5
R41
20k
R34
1M
C12
1u
R27
20k
R19
39.2
Q1
TP4
R7
1k
2
R44
23.7k
C19
0.01u
R30
7.5k
R16
4.42k
JP1
R35
604k
2
R24
100k
IC2
2
2
C6
10u
R21
464k
IC1
C5
10u
2
R14
100k
C8
560u
TP8
R17
71.5k
R9
200k
C7
560u
＋
C101
open
D6
R13
F2
2.5A 510
TP3
C1
0.22u
F1
2.5A
TP2
R42
2k
TP11
R33
49.9
R6 TP5
0.51
＋
MB39C601
TP1
J4
J2
7. Circuit Diagram
Figure 5 EVB curcuit diagram
Copyright 2012 FUJITSU SEMICONDUCTOR LIMITED
8. Circuit Parts List
No
COMPONENT
DESCRIPTION
PART No.
VENDOR
ECQ-E4224KF
Panasonic
Capacitor,polyester film, 22nF, 630V, +/-10%, 0.260 inch x 0.470 inch
ECQ-E6223KF
Panasonic
Capacitor, ceramic, 2.2nF, X1/Y1 radial
DE1E3KX222M
muRata
GRM32DF51H106ZA01L
muRata
UPW1H561MHD
Rubycon/Nichicon
1
C1
Capacitor, metal poly, 0.22uF, 400VDC
2
C2, C3
3
C4
4
C5, C6
Capacitor, ceramic, 10uF, 50V, X7R, +/-10%, 1210
5
C7, C8
Capacitor, alumninum electrolytic, 560uF, 50V, +/-20%, 12.5 mm x 25 mm
6
C9, C10
Capacitor, ceramic, 0.015uF, 100V, CDG, +/-5%, 1210
7
C12
Capacitor, ceramic, 1.0uF, 10V, X7R, +/-10%, 0805
8
C13
Capacitor, ceramic, 220pF, 100V, 125deg, +/-5%, 1206
12061A221JAT2A
AVX
9
C14, C15, C16, C19, C20, C21
Capacitor, ceramic, 0.01uF, 50V, X7R, +/-10%, 0603
GRM188R71H103KA01D
muRata
10
C17
Capacitor, ceramic, 0.1uF, 25V, X7R, +/-10%, 0603
GRM188R71E104KA01D
muRata
11
C18
Capacitor, aluminum, 100uF, 25V, +/-20%, 0.200 inch
EEU-FC1E101S
Panasonic
12
C22
Capacitor, ceramic, 0.22uF, 25V, X7R, +/-10%, 0603
GRM188R71E224KA88D
muRata
13
C101
Not Use (Open)
14
D1
Diode, utrafast, power rectifier, 2A, 200V, DO-201AD
15
D2
Diode, bridge rectifier, 0.5A, 600V, SO-4
MB6S
Fairchild
16
D3
Diode, ultra fast rectifier, 1A, 800V, SMA
RS1K-13-F
Diodes, Inc.
17
D4
Diode, shunt voltage reference, SOT-23
LM4040C50
Texas Instruments
18
D5
Diode, super fast rectifier, 1A, 200V, 0.220 inch x 0.115 inch
19
D6
Diode, Zener, 18V, 500mW, SOD-123
20
D7
Diode, switching, dual, 200mA, 70V, SOT-23
21
D8
Diode, Schottky, 1A, 30V, SOD-323
SDM100K30
Diodes, Inc
22
D9
Diode, ultra fast, 1A, 200V, SMA
CSFA103-G
On Semiconductor
23
F1, F2
Fuse, axial, fast acting, 2.5A, 250V, 0.160 inch x 0.400 inch
24
L1
Ind common mode choke, 40mH
25
L2
Jumper, res, 0.0Ohm, 1206
26
Q1
Bipolar, NPN, 100V, 1A, SOT-89
27
Q5
28
Q6
29
R4
Resistor, chip, 75.0kOhm, 1/4W, +/-1%, 1206
RK73B2BTBK753G
KOA
30
R5, R12
Resistor, chip, 1.00MOhm, 1/4W, +/-1%, 1206
ERJ-8ENF1004V
Panasonic
Rohm Semiconductor
CGA6J2C0G2A153J
TDK
GRM21BR71A105KA01L
muRata
-
-
UG2D-E3/54
Vishay
ES1D
Diodes, Inc.
MMSZ18T1G
ON Semiconductor
MMBD6100LT1G
On Semiconductor
026302.5MXL
Littelfuse Inc
750311650
Wurth Midcom
Std
Std
FCX493TA
Zetex
Bipolar, NPN, 40V, 200mA, 350mW, SOT-23
MMBT3904-TP
Micro Commercial Co
MOSFET, N-channel, 650V, 7.3A, 0.6W, TO-220
FDPF10N60NZ
Fairchild
31
R6
Resistor, chip, 0.51Ohm, 1/2W, +/-1%, 2010
MCR50JZHFLR510
32
R7
Resistor, chip, 1.00kOhm, 1/4W, +/-1%, 1206
RK73B2BTBK102J
KOA
33
R8
Resistor, metal flm, 5.11kOhm, 1/2W, +/-1%
SFR16S0005111FR500
Vishay/BC Components
34
R9
Resistor, chip, 200kOhm, 1/10W , +/-1%, 0603
ERJ-3EKF2003V
Panasonic
35
R13
Resistor, carbon flm, 510Ohm, 1/2W, +/-5%, RN55
36
R14, R24, R40
Resistor, chip, 100kOhm, 1/10W , +/-1%, 0603
37
R15
Resistor, chip, 3.01Ohm, 1/8W, +/-1%, 0805
38
R16
Resistor, chip, 4.42kOhm, 1/10W, +/-1%, 0603
39
R17
Resistor, chip, 71.5kOhm, 1/10W, +/-1%, 0603
40
R19
Resistor, chip, 39.2Ohm, 1/8W, +/-1%, 0805
41
R21
42
R25
43
CFS1/2CT26A511J
KOA
ERJ-3EKF1003V
Panasonic
RC0805FR-073R01L
Yageo
ERJ-3EKF4421V
Panasonic
ERJ-3EKF7152V
Panasonic
RMCF0805FT39R2
Stackpole Electronics Inc
Resistor, chip, 464kOhm, 1/10W , +/-1%, 0603
ERJ-3EKF4643V
Panasonic
Resistor, chip, 511kOhm, 1/10W , +/-1%, 0603
ERJ-3EKF5113V
Panasonic
R26
Resistor, chip, 274kOhm, 1/10W , +/-1%, 0603
ERJ-3EKF2743V
Panasonic
44
R27, R41
Resistor, chip, 20.0kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF2002V
Panasonic
45
R28
Resistor, chip, 634kOhm, 1/10W , +/-1%, 0603
ERJ-3EKF6343V
Panasonic
46
R29
Resistor, chip, 110kOhm, 1/8W, +/-1%, 0805
RK73B2ATBK114G
KOA
47
R30
Resistor, chip, 7.5kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF7501V
Panasonic
48
R31
Resistor, chip, 1.00MOhm, 1/8W, +/-1%, 0805
ERJ-6ENF1004V
Panasonic
49
R32
Resistor, chip, 4.99Ohm, 1/10W, +/-1%, 0603
RC0603FR-074R99L
Yageo
50
R33
Resistor, chip, 49.9Ohm, 1/10W, +/-1%, 0603
ERJ-3EKF49R9V
Panasonic
51
R34
Resistor, chip, 1.00MOhm, 1/10W , +/-1%, 0603
ERJ-3EKF1004V
Panasonic
52
R35
Resistor, chip, 604kOhm, 1/10W , +/-1%, 0603
ERJ-3EKF6043V
Panasonic
53
R36, R43
Resistor, chip, 3.01kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF3011V
Panasonic
54
R37
Resistor, carbon flm, 10.0kOhm, 1/2W, +/-5%, RN55
55
R38
56
57
CFS1/2CT26A103J
KOA
Resistor, chip, 33.2kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF3322V
Panasonic
R39
Resistor, chip, 40.2kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF4022V
Panasonic
R42
Resistor, chip, 2.00kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF2001V
Panasonic
58
R44
Resistor, chip, 23.7kOhm, 1/10W, +/-1%, 0603
ERJ-3EKF2372V
Panasonic
59
R45
Jumper, res, 0.0Ohm, 0603
Std
Std
60
R46
Not Use (Open)
-
-
61
R47
Not Use (Open)
-
-
62
R48
Jumper, res, 0.0Ohm, 0603
Std
Std
63
R49
Not Use (Open)
64
R101
Resistor, chip, 10.0kOhm, 1/16W, +/-0.5%, 0603
65
T1
66
IC
67
IC1, IC2, IC3
68
69
70
-
-
RR0816P-103-D
Susumu
Transformer, 1200uH, +/-10%, 0.567 inch x 0.876 inch
750811145
Wurth Midcom
Driver IC for LED Lighting, SOL8
MB39C601
Fujitsu
Op-Amp Low Voltage Rail-to-Rail Output, 130uA typical, SOT-23-5
LMV321IDBV
Texas Instruments
IC4
Optocoupler, High Isolation Voltage, SOP4 Gull-Wing
PS2561L-1-A
NEC
VAR1
Varistor, disk, 275VAC, 8.5 mm diameter
S10K275E2
EPCOS
J1, J2, J3, J4
Connector
ML-2100-2P
SATO parts
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9. Evaluation Board Externals
Figure 6-1 Top View
Figure 6-2 Bottom View
Figure 6-3 Reference) LED board
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10. Reference
10-1 Flyback Method
MB39C601 is a flyback type switching regulator controller, which is dedicated to supply to its
target LED constant. The LED current is regulated by controlling the switching on-time or
controlling the switching frequency. The LED current is converted into detecting voltage (Vs)
by sense resistance (R6) connected in series with LED. Vs is compared with the reference
voltage that sets the LED current to constant value by an external error amplifier (Err AMP).
When Vs falls below a reference voltage, Err AMP output rises and the current that flows into
the Opto-Coupler is decreased.
The configuration of MB39C601-EVB-04 is on-time control.
MB39C601 becomes to on-time control by connecting the collector of the Opto-Coupler from
OTM pin through resistance. In on-time control, it controls on-time at OTM pin current. So, ontime increases when the current of OTM pin decreases. And the average current supplied to
LED is regulated, because on-time is regulated at the constant switching frequency.
By the way, MB39C601 becomes to switching frequency control by connecting the emitter of
the Opto-Coupler from FB pin through resistance. In switching frequency control, it controls
switching frequency at FB pin current. So, switching frequency becomes high when the
current of FB pin decreases. And the average current supplied to LED is regulated, because
switching frequency is regulated at the constant on-time.
T1
1
D1
10
J2
2
3
4
9
8
C5
10u
R8
5.11k
C6
10u
C7
560u
7
5
IC
2 TZE
3 PCL
4 OTM
＋
C10
0.015u
LED Load
R6
0.51
J4
Vs
VCOMMAND
2
R33
49.9
GND 7
1
R36
3.01k
DRN 6
C15
0.01u
R34
1M
2
R37
10k
IC3
IC4
2
C22
0.22u
C21
0.01u
R35
604k
R42
2k
JP5
R41
20k
VCG 5
R43
3.01k
R40
100k
C8
560u
2
D4
VDD 8
MB39C601
1 FB
2
＋
C20
0.01u
C19
R44
23.7k 0.01u
2
1
1
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10-2 Cascode Switching
The switch in Primary Winding is a cascode connection.The gate of external MOSFET is
connected with VCG pin, and the source is connected with the drain of internal Driver
MOSFET. When the swich is on-state, internal Driver MOSFET is turned on, internal HS
Driver MOSFET is turned off, and the source voltage of external MOSFET becomes to GND.
For this period the DC bias is supplied to the gate of external MOSFET from VCG pin.
Therefore external MOSFET is turned on.
When the switch is off-state, internal Driver MOSFET is turned off, HS Driver MOSFET is
turned on, and the source voltage of external MOSFET becomes to VCG voltage. For this
period the DC bias is supplied to the gate of external MOSFET from VCG pin. Therefore
external MOSFET is turned off. Moreover, the current flowing into internal Driver MOSFET is
equal to the current of Primary Winding. Therefore, the peak current into Primary Winding can
be detected without the sense resistance.
L2
Jumper
VBULK
T1
1
0
2
3
4
D2
9
8
7
C3
0.022u
R5
1M
R4
75k
C9
0.015u
1
5
D3
R15
3.01
1R12
1M
R32
4.99
Q6
D8
IC
2 TZE
3 PCL
4 OTM
MB39C601
D9
1 FB
VDD 8
GND 7
DRN 6
VCG 5
C16
0.01u
C17
0.1u
R101
10k
C18
100u
＋
1
10-3 Natural PFC (Power Factor Control) Function
In the AC voltage input, when the input current waveform is brought close to the sine-wave,
and the phase difference is brought close to Zero, Power Factor is improved. In the flyback
method operating in discontinuous conduction mode, when the input capacitance is set small,
the input current almost becomes equal with peak current of Primary Winding.
I PEAK




 VBULK × t ON   VBULK 
 = 
= 

L
MP

   LMP  
 t 
  ON  
VBULK
LMP
tON
: Supply voltage of Primary Winding
: Inductance of Primary Winding
: On-time
In on-time control, if loop response of ErrAMP is set to lower than the AC frequency (1/10 of
the AC frequency), on-time becomes to constant. Therefore, input current is proportional to
input voltage, so Power Factor is regulated.
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10-4 Dimmer Phase Angle Detection
MB39C601 is compatible with both leading-edge and trailing-edge phase-cut dimmers. (1)
part operates as a comparator, and (2) part operates as a switched capacitor. When the
secondary side of the transformer is a positive voltage, the base of Q5 becomes 5V, Q5 is
turned on, and C12 is discharged through R27. Moreover, when the secondary side of the
transformer is a negative voltage, Q5 is turned off and C12 is charged through R27. The
average input voltage increases and decreases depending on the dimmer angle. Therefore
the voltage depending on the phase angle is maintained by C12. The voltage maintained by
C12 is amplified by OP_AMP(IC2), and the output voltage of OP_AMP is supplied as
VCOMMAND. VCOMMAND falls when the phase angle is high, VCOMMAND rises when the
phase angle is low.
(1)
T1
1
(2)
D1
10
2
3
4
9
8
R24
100k
R8
5.11k
7
5
2
D4
R26
274k
R31
1M
C10
0.015u
D5
2
R25
511k
IC2
R27
20k
VCOMMAND
Q5
0V
D7
C13
220p
C12
1u
R30
7.5k
2
The reference voltage of Err_AMP is generated by dividing VCOMMAND with R35 and R44.
Thus, the LED current is regulated depending on the phase angle.
10-5 TRIAC Holding Current
At the TRIAC dimmer, the holding current is necessary to maintain on-state of TRIAC. When
the holding current is not maintained, TRIAC is turned off. Because power consumption of the
LED lighting is lower than the light bulbs, it becomes impossible to maintain the holding
current of TRIAC at a light load. When the TRIAC phase angle is high and the LED current
decreases, the load becomes light. In this case, the flicker might be generated because the
TRIAC dimmer is irregularly turned off. Then, to maintain the holding current of TRIAC, the
load current is added. This load current circuit is added to the secondary side as shown in the
following. When VCOMMAND decreases more than the voltage set with R17 and R9, Q1 is
turned on and the load current is added through R7.
LED Load
T1
1
10
D1
2
3
4
9
8
R8
5.11k
350m
R7
1k
7
5
2
D4
C10
0.015u
R16
4.42k
2
R9
200k
IC1
R14
100k
D
E
L
VCOMMAND
Q1
2
R19
39.2
IAUGMENT
ILED
R21
464k
R17
71.5k
IMETER
R6
0.51
t
ne
rr
u
C
0mA
2
I LED
AUGMENT
0%
100%
Dimmer Conduction Angle
2
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The contents of this document are subject to change without notice. Customers are advised to consult with FUJITSU sales
representatives before ordering.
The information and circuit diagrams in this document are presented as examples of semiconductor device applications, and are not
intended to be incorporated in devices for actual use.
Also, FUJITSU is unable to assume responsibility for infringement of any patent rights or other rights of third parties arising from the use
of this information or circuit diagrams.
FUJITSU semiconductor devices are intended for use in standard applications (computers, office automation and other office equipment,
industrial, communications, and measurement equipment, personal or household devices, etc.).
CAUTION:
Customers considering the use of our products in special applications where failure or abnormal operation may directly affect human
lives or cause physical injury or property damage, or where extremely high levels of reliability are demanded (such as aerospace systems,
atomic energy controls, sea floor repeaters, vehicle operating controls, medical devices for life support, etc.) are requested to consult with
FUJITSU sales representatives before such use. The company will not be responsible for damages arising from such use without prior
approval.
Any semiconductor devices have an inherent chance of failure. You must protect against injury, damage or loss from such failures by
incorporating safety design measures into your facility and equipment such as redundancy, fire protection, and prevention of over-current
levels and other abnormal operating conditions.
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