PA26263A01 Rev. 04 8-2012 PATM-RK © Panduit Corp. 2012 Assembly Instructions NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product. (Reference diagrams on following pages for further detail.) NOTE: Reference video also available at: www.panduit.com 1. Remove 5 Screws from the left side plastic housing of PAT tool. Figure 1 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Remove left plastic housing. Remove one screw from the right side housing. Remove internal tool assembly. Slide connector plate onto rear connector of internal tool assembly. Loosely attach four supplied screws to the rear of the aluminum robotic housings. Slide connector plate over rear screws in right side housing and position internal tool assembly in housing, making sure membrane switch is in designated pocket of housing. Place left side housing onto right side housing, making sure rear screws are aligned with connector plate and membrane switch fits into pocket in housing. Install six housing screws on left housing side and tighten. Tighten four connector plate screws on rear of tool assembly. Install one screw on right side housing. Take trigger actuator assembly and unscrew cylinder tip far enough to add one drop of Loctite®. NOTE: The next few steps must be done in a timely fashion to ensure Loctite® does not dry before completion. Apply Loctite® #242 (supplied with kit). Screw cylinder tip back onto cylinder. Figure 2 14. 15. 16. 17. 18. Attach trigger actuator assembly to left or right side of tool housings (customer preference) with two screws supplied, making sure actuator link is above trigger. Adjust cylinder tip to remove almost all excessive motion in actuator link. Allow Loctite® to dry for 120 minutes. Tool is now ready to install on robot. Reinstall the tip collector on the new aluminum housing. Note that the tip collector needs to be manually emptied every 128 cycles to avoid jamming tie waste in the tool. Loctite® is a registered trademark of the Henkel Corporation PATM-RK: PA26263A01_04 Page: 1 of 5 8-2012 PATM-RK ASSEMBLY INSTRUCTIONS Figure 3 Figure 4 PATM-RK: PA26263A01_04 Page: 2 of 5 8-2012 PATM-RK ASSEMBLY INSTRUCTIONS * ** * * * ITEM QTY 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 1 1 1 1 1 1 1 9 3 4 6 1 2 2 1 2 8 DESCRIPTION HOUSING, LEFT PAT1M ROBOT HOUSING, RIGHT PAT1M ROBOT PLATE, CONNECTOR BRACKET CYLINDER TRIGGER ACTUATOR LINK CYLINDER TIP CYLINDER AIR BIMBA INSERT, THREADING SYSTEM SCREW, HSHC*M3 x 25mm SCREW, HSHC*M4 x 12mm SCREW, HSHC*M3 x 8mm SCREW, SHOULDER #4-40 PIN, DOWEL M5 x 20mm LABEL, PANDUIT LOCTITE 242 HOSE, STRAIN RELIEF 2S CABLE TIES NOT SHOWN ON DRAWING ** NOT SHOWN ON DRAWING. USED BY INTEGRATOR TO LOCATE WITH ROBOT ADAPTER. Other Components Needed for Successful Integration (to be Supplied by the Integrator): Mechanical Components: 1. Pneumatic fitting for the air cylinder that actuates the trigger switch. The air cylinder has a M5 X 0.8 female port (recommended air pressure: 50 PSI). 2. M5 Bolt x 70 mm recommended length (for mounting tool to robot adapter). 3. Adapter between robot and tool (see Figure 5 on Page 4 for hole pattern on tool; and Figure 6 on Page 5 for examples of adapters that could be used). 4. Support structure for PHM hose (see Figure 7 on Page 5 for an example of what could be used). While the support structure for the PHM hose is not necessary in all applications, it is ideal for situations where the tool/hose will move/rotate in multiple directions. Electrical Components: • See PDM QuickStart Guide, document # PA26203A01. See PATM-RK “Best Practices” for Successfully Integrating PAT1M or PAT1.5M Systems With a Robot, document # PA26234A01 PATM-RK: PA26263A01_04 Page: 3 of 5 8-2012 PATM-RK ASSEMBLY INSTRUCTIONS Figure 5 HOLE PATTERN DIAGRAM DIMENSIONS IN [ ] ARE METRIC PATM-RK: PA26263A01_04 Page: 4 of 5 8-2012 PATM-RK ASSEMBLY INSTRUCTIONS Figure 7 PHM HOSE SUPPORT STRUCTURE MADE OF DELRIN AND CAN SWIVEL 360°) Figure 6 Website: www.panduit.com Email: [email protected] Panduit Corp. • Tinley Park, IL USA Technical Support Tel: 888-506-5400, ext. 3255 EU Website: www.panduit.com/emea Panduit Europe • EMEA Service Center Almelo, Netherlands Tel: +31 546 580 452 • Fax: +31 546 580 441 EU Email: [email protected] PATM-RK: PA26263A01_04 Page: 5 of 5 8-2012