D2MV Miniature Basic Switch Highly reliable Miniature Basic Switch in spite of its Ultra-low Load action ● Twin crossbar contact employed for exceptionally high contact reliability. D 2 M V ● Unique internal mechanism that ensures high contact reliability even in micro load operations. Applicable for detection of light objects. RoHS Compliant Model Number Legend 1 @ 2 -@ 3 @ 4 @ 5 D2MV- @ 1. Ratings 1: 125 VAC 1A 01: 30 VDC 0.1A 3. Contact form 1: SPDT 4. Terminals C: Solder terminals 2. Actuator None : Pin plunger L11 : Short hinge lever L : Hinge lever L111 : Long Hinge Lever L13 : Simulated roller lever L22 : Short hinge roller Lever L2 : Hinge roller Lever 5. Maximum Operating Force (OF) 1: 0.10 N {10 gf} (for pin plunger models only) 2: 0.25 N {25 gf} (for pin plunger models only) 3: 0.49 N {50 gf} Note. These values are for the pin plunger models. List of Models Ratings Actuator Max. Operating Force (OF) 1A 0.1A 0.10 N {10 gf} D2MV-1-1C1 D2MV-01-1C1 0.25 N {25 gf} D2MV-1-1C2 D2MV-01-1C2 0.49 N {50 gf} D2MV-1-1C3 D2MV-01-1C3 Short hinge lever 0.49 N {50 gf} D2MV-1L11-1C3 D2MV-01L11-1C3 Hinge lever 0.29 N {30 gf} D2MV-1L-1C3 D2MV-01L-1C3 Long hinge lever 0.15 N {15 gf} D2MV-1L111-1C3 D2MV-01L111-1C3 Simulated roller lever 0.29 N {30 gf} D2MV-1L13-1C3 D2MV-01L13-1C3 Short hinge roller lever 0.49 N {50 gf} D2MV-1L22-1C3 D2MV-01L22-1C3 Hinge roller lever 0.29 N {30 gf} D2MV-1L2-1C3 D2MV-01L2-1C3 Pin plunger Contact Form ●SPDT NC NO COM Separator (Sold Separately), Actuator (Sold Separately), Terminal Connector (Sold Separately) Refer to "Basic Switch Common Accessories" 1 D2MV Miniature Basic Switch Contact Specifications Item Model D2MV-1 models D2MV-01 models Needle Twin crossbar Specification Contact Material Silver Gold alloy Gap (standard value) Inrush current NC − NO Minimum applicable load (reference value) * D 2 M V * 0.5 mm 5 VDC 30mA 5 VDC 1mA Please refer to "●Using Micro Loads" in "Precautions" for more information on the minimum applicable load. Ratings Model Rated voltage Characteristics D2MV-1 models D2MV-01 models Item Model Permissible operating speed 125 VAC 1A 0.1A Permissible operating frequency 30 VDC 1A 0.1A Insulation resistance Item Resistive load Dielectric strength * 1 Approved Safety Standard UL (UL1054) /CSA (CSA C22.2 No.55) Model D2MV-1 125 VAC 1A 0.1A 1A 0.1A 60 operations/min 100MΩ min. (at 500 VDC with insulation tester) Between current-carrying metal parts and ground 1,500 VAC 50/60 Hz 1min Between each terminal and non-current-carrying metal parts 1,500 VAC 50/60 Hz 1min 10 to 55 Hz, 1.5 mm double amplitude 150 m/s2 {approx. 15G} max. Durability Models with OF between 0.25 to 0.49N 400 m/s2 {approx. 40G} max. Malfunction * 2 100 m/s2 {approx. 10G} max. Mechanical 10,000,000 operations min. (60 operations/min) 500,000 operations min. (30 operations/min) Electrical Degree of protection Ambient operating humidity 1,000,000 operations min. (30 operations/min) IEC IP40 Ambient operating temperature Weight 50 mΩ max. 1,000 VAC 50/60 Hz 1min Models with OF of 0.10N Durability * 3 30 mΩ max. Between terminals of the same polarity D2MV-01 30 VDC 300 operations/min (for pin plunger models) Vibration Malfunction resistance * 2 Shock resistance D2MV-01 models 1 mm to 1 m/s (for pin plunger models) Electrical Contact resistance (initial value) Note. The above rating values apply under the following test conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 30 operations/min Rated voltage Mechanical D2MV-1 models −25°C to +80°C (at ambient humidity of 60% max.) (with no icing or condensation) 85% max. (for +5°C to +35°C) Approx. 6g (pin plunger models) Note. The data given above are initial values. *1. The values for dielectric strength shown are for models with a Separator (refer to "Micro Switch Common Accessories"). *2. The values are at Free Position and Total Travel Position values for pin plunger, and Total Travel Position value for lever. Close or open circuit of the contact is 1ms max. Terminals/Appearances (Unit:mm) (6.5) Mounting Holes (Unit: mm) 2-3.1 dia. mounting holes or M3 screw hole (6.3) 3.9 10.3±0.1 7.5 22.2±0.1 6.3 3.2 1.2 4.75±0.1 2.4 dia. 1.3 dia. 2 D2MV Miniature Basic Switch Dimensions (Unit: mm) /Operating Characteristics ●Pin plunger Models D2MV-1-1C@ D2MV-01-1C@ 20.2±0.25 2.8 PT A 4.2 +0.07 3−0.05 dia. holes 2.8 OP 10.3±0.1 11.6 2.8 15.9 19.8±0.8 +0.07 3−0.05 3.2+0.15 −0.07 dia. 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 10.3 t=0.5 3-Solder/Terminal Model D2MV-1-1C1 D2MV-01-1C1 Operating characteristics Operating Force Releasing Force 0.10N {10 gf} 0.005N {0.5 gf} Operating Position t=0.5 * 22.1 A 8.1 4.3 2.8 15.9 19.8±0.8 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 t=0.5 3-Solder/Terminal 10.3 35.6±0.8 t=0.5 * A 8.1 +0.07 3−0.05 dia. holes 2.8 OP 10.3±0.1 11.6 4.3 2.8 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 t=0.5 3-Solder/Terminal 59.4±0.8 t=0.5 * A 8.1 +0.07 3−0.05 dia. holes 2.8 OP 10.3±0.1 10.3 4.3 2.8 ●Simulated Roller Lever Models D2MV-1L13-1C3 PT D2MV-01L13-1C3 t=0.5 3-Solder/Terminal Operating characteristics Operating Force Releasing Force 10.3 32.6±0.8 t=0.5 * 8.1 * Stainless-steel lever +0.07 3−0.05 dia. holes 4.3 2.8 11.6 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 t=0.5 3-Solder/Terminal * Stainless-steel lever 3.3 mm 2.1 mm 0.7 mm Model D2MV-1L111-1C3 D2MV-01L111-1C3 OF Max. 0.15N {15 gf} RF Min. 0.01N {1 gf} (reference value) 6.0 mm 4.0 mm 1.4 mm Model D2MV-1L13-1C3 D2MV-01L13-1C3 OF Max. 0.29N {30 gf} RF Min. 0.02N {2 gf} (reference value) Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. 15.9 19.8±0.8 +0.07 3−0.05 3.2+0.15 −0.07 dia. Operating characteristics Operating Force Releasing Force 2.8 OP 10.3±0.1 OF Max. 0.29N {30 gf} RF Min. 0.02N {2 gf} (reference value) Operating Position OP 15.2±2.6 mm Note. The indicated reference values of RF are for cases where the lever weight is not applied to the plunger. R3.5 A 1.7 mm 1.0 mm 0.4 mm Model D2MV-1L-1C3 D2MV-01L-1C3 Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. +0.07 3−0.05 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 OF Max. 0.49N {50 gf} RF Min. 0.04N {4 gf} (reference value) Operating Position OP 15.2±1.2 mm Note. The indicated reference values of RF are for cases where the lever weight is not applied to the plunger. 15.9 11.6 19.8±0.8 3.2+0.15 −0.07 dia. Model D2MV-1L11-1C3 D2MV-01L11-1C3 Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. * Stainless-steel lever ●Long Hinge Lever Models D2MV-1L111-1C3 PT D2MV-01L111-1C3 Operating characteristics Operating Force Releasing Force 15.9 19.8±0.8 +0.07 3−0.05 3.2+0.15 −0.07 dia. 0.49N {50 gf} 0.02N {2 gf} Operating Position OP 15.2±0.5 mm Note. The indicated reference values of RF are for cases where the lever weight is not applied to the plunger. * Stainless-steel lever PT Operating characteristics Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. +0.07 3−0.05 3.2+0.15 −0.07 dia. D 2 M V 14.7±0.4 mm Operating Force Releasing Force 11.6 D2MV-1-1C3 D2MV-01-1C3 1.2 mm 1.3 mm 0.25 mm OP +0.07 3−0.05 dia. holes 2.8 OP 10.3±0.1 ●Hinge Lever Models D2MV-1L-1C3 D2MV-01L-1C3 0.25N {25 gf} 0.01N {1 gf} Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. Note. The @ in the model number is for the OF code. ●Short Hinge Lever Models D2MV-1L11-1C3 PT D2MV-01L11-1C3 OF Max. RF Min. D2MV-1-1C2 D2MV-01-1C2 10.3 3.3 mm 1.9 mm 0.7 mm Operating Position OP 18.7±1.2 mm Note. The indicated reference values of RF are for cases where the lever weight is not applied to the plunger. Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). 3 D2MV Miniature Basic Switch ●Short Hinge Roller Lever Models D2MV-1L22-1C3 PT D2MV-01L22-1C3 4.8 dia.×4.8 *2 A t=0.5 * 1 5.1 20.1 8.1 +0.07 3−0.05 dia. holes Operating Force Releasing Force 2.8 OP 10.3±0.1 11.6 15.9 19.8±0.8 3.2+0.15 −0.07 dia. D 2 M V 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 Model D2MV-1L22-1C3 D2MV-01L22-1C3 OF Max. 0.49N {50 gf} RF Min. 0.04N {4 gf} (reference value) Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. +0.07 3−0.05 ●Hinge Roller Lever Models D2MV-1L2-1C3 D2MV-01L2-1C3 Operating characteristics 10.3 t=0.5 3-Solder/Terminal 1.7 mm 1.0 mm 0.4 mm Operating Position OP 20.7±0.6 mm Note. The indicated reference values of RF are for cases where the lever weight is not applied to the plunger. * 1. Stainless-steel lever * 2. Polyacetal resin roller 4.8 dia.×4.8 * 2 A PT 34.8±0.8 t=0.5 *1 5.1 8.1 +0.07 3−0.05 dia. holes Operating Force Releasing Force 2.8 OP 10.3±0.1 11.6 15.9 19.8±0.8 22.2±0.1 4 2.8 (7.5) 31.8 39.3±0.8 Model D2MV-1L2-1C3 D2MV-01L2-1C3 OF Max. 0.29N {30 gf} RF Min. 0.02N {2 gf} (reference value) Pretravel PT Max. Overtravel OT Min. Movement Differential MD Max. +0.07 3−0.05 3.2+0.15 −0.07 dia. Operating characteristics 10.3 t=0.5 3-Solder/Terminal 3.3 mm 2.1 mm 0.7 mm Operating Position OP 20.7±1.2 mm Note. The indicated reference values of RF are for cases where the lever weight is not applied to the plunger. * 1. Stainless-steel lever * 2. Polyacetal resin roller Note 1. Unless otherwise specified, a tolerance of ±0.4mm applies to all dimensions. Note 2. The operating characteristics are for operation in the A direction ( ). Precautions ★Please refer to "Basic Switches Common Precautions" for correct use. Cautions ●Using Micro Loads Do not apply excessive shock. Doing so may cause damage to the Switch's internal components because they designed for a small load. Using a model for ordinary loads to open or close the contact of a micro load circuit may result in faulty contact. Use models that operate in the following range. However, even when using micro load models within the following operating range, if inrush current occurs when the contact is opened or closed, it may increase the contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ60). (JIS C5003) The equation, λ60=0.5×10-6/ operations indicates that the 1 estimated malfunction rate is less than operations 2,000,000 with a reliability level of 60%. ●Soldering • Terminal connections Complete the soldering at the iron tip temperature between 250 to 350°C (60W) within 5 seconds, and do not apply any external force for 1 minute after soldering. Apply minimum amount of flux required. It may result in contact failure once the flux penetrates into the internal part of the Switch. Correct Use ●Mounting Use M3 mounting screw with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.39 to 0.59 N·m {4 to 6 kgf·cm}. Voltage (V) ●Handling 30 0.16 mA 100 mA 24 Normal load type Operating range D2MV-1 Micro load type Operating range D2MV-01 ●Mounting Direction For a Switch with an actuator, mount the Switch in a direction where the actuator weight will not be applied to the Switch. Since the Switch is designed for a low operating force, its release force is low. Therefore, release failure may occur if unnecessary force is applied to the Switch. 5 mA 12 5 1 mA 30 mA 0 0.1 1 10 100 1,000 Current (mA) 4 D2MV Miniature Basic Switch D 2 M V • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY Contact: www.omron.com/ecb Cat. No. B018-E1-09 0812(0207)(O) 5